CN2184491Y - spray machine - Google Patents
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- CN2184491Y CN2184491Y CN 94208867 CN94208867U CN2184491Y CN 2184491 Y CN2184491 Y CN 2184491Y CN 94208867 CN94208867 CN 94208867 CN 94208867 U CN94208867 U CN 94208867U CN 2184491 Y CN2184491 Y CN 2184491Y
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Abstract
Description
本实用新型为一种喷雾机,主要提供一种组装方便、零件拆换容易、价格低廉的结构,在阀座内设一市售的单向阀。The utility model is a sprayer, which mainly provides a structure with convenient assembly, easy replacement of parts and low price, and a commercially available check valve is arranged in the valve seat.
喷雾送水机普遍使用于车辆、家庭门窗的清洗,及果园、农田、花卉的喷药作业,而一般喷雾送水机的型式多如图4所示,由一马达带动一组加压装置50加压,将水由喷雾机51的进水壳体52引入,经由下座53、上座54的出水口541送出。由于出水口541关闭时,加压装置50仍继续加压而导致上座54压力过大损坏,或迫使压缩缸无法做动而损及马达,故于上座54内设一泄压装置,使水能自上方的泄压出水口542释出,以降低上座54内部过多的压力,故喷雾机51的泄压装置设计是极为重要的。Spray water feeders are commonly used for cleaning vehicles, doors and windows of homes, and spraying operations for orchards, farmland, and flowers. The general types of spray water feeders are mostly as shown in Figure 4. A motor drives a set of pressurizing
而现有的喷雾机51的结构有多种多样,其中也已在台湾获准新型专利的,如图5所示为申请案号第七三二0一二四一号“安全阀自动泄压装置”、图6为申请案号第七六二0三四一四号的“高压动力喷雾机的自动泄压装置”第二案追加一,两者结构不同、所达功效相同,但各有其未尽完善之处。And the structure of existing
以下即针对两者的结构、动作及其缺失做一些说明:如图5所示,经加压的水自上座60进水口61流入上座60的阀室62内,再经由阀座63上方顶持体631周缘的通水口632流入阀座63内,而后顶开被顶珠弹簧633顶持的内钢珠634,再流经阀座63下方的通孔635,而后自出水口64释出喷水,当出水口64关闭时,加压装置仍继续加压,故水流仍继续流入,而当阀室62内的水压超过上方压力调整簧65所设定的压力时,即会推开泄压钢珠66,使其离开挡环67的通道671,而露出空隙,使水流流经通道671再自上方的泄水口68释出,以降低阀室62内的压力,使整组阀座63受到下方阀室62的水压而上升顶持钢珠66。The following is a description of the structure, action and lack of the two: as shown in Figure 5, the pressurized water flows into the
然而,在送水过程中由于不断对顶珠弹簧633冲压,致使弹性疲乏而无法顶撑内钢珠634而产生漏水现象,使得阀座63下方的阀室62无法蓄压,以致无法推顶钢珠634,泄压效果大打折扣,这种弹性疲乏固然为正常的物理现象,但由于顶珠弹簧633、内钢珠634设置于阀座63内,上端再以顶持体631封闭,故当单向阀的功能消失时,必须将整组阀座63汰换掉,但由于此种阀座63非标准品,无法临时自他处拆下替换,必须至经销商才能购得该产品,然使用动力喷雾机的地方多为乡村、山上,待要购回阀座,恐要经过很多天,而中间必需停顿工作,故颇不符合时效,且由于其非标准品,故价格亦颇高,对消费者而言无疑是一种负担。However, in the water delivery process, due to the continuous stamping of the
而如图6所示的另一种喷雾机泄压结构,经加压的水自进水口71流入第一阀室72,经由阀座80上的阀孔81推开下方阀板82流入第二阀室73,而后自阀座80周缘的穿孔83流入阀座80内,再由下方的出水壳体74的通道741流出,当关闭通道741时,加压装置继续加压,当水压增至一定程度时,即会将上方的钢珠75推离间隔环76将水泄出,至此,第一阀室72内的压力便降低,而顶持于钢珠75下方的梭体84则受到第二阀室73内的压力推抵,与钢珠75一起上升。而该梭体84是依靠凸设于上方两侧的挡部841卡制于阀座80顶端,以防止梭体84落入阀座80内。当梭体84往上推顶时,又可依靠挡部841卡于间隔环76底部,作为一行程的限止。但该挡部841不论是直接穿过定位于梭体84,或者两侧分别焊于梭体84上,在加工的过程中,由于人员操纵因素或加工机械、治具本身的问题皆会造成左右两侧的挡部841倾斜不等高的情形,导致梭体84略微倾斜而无法平顺地在阀座80内升降位移。And another sprayer pressure relief structure shown in Figure 6, the pressurized water flows into the first valve chamber 72 from the water inlet 71, pushes the lower valve plate 82 through the valve hole 81 on the valve seat 80, and flows into the second valve chamber. The valve chamber 73 then flows into the valve seat 80 from the perforation 83 on the periphery of the valve seat 80, and then flows out from the channel 741 of the water outlet housing 74 below. When the channel 741 is closed, the pressurizing device continues to pressurize. When the water pressure increases to To a certain extent, the upper steel ball 75 will be pushed away from the spacer ring 76 to release the water. At this point, the pressure in the first valve chamber 72 will decrease, and the shuttle body 84 held under the steel ball 75 will be received by the second valve. The pressure in the chamber 73 resists and rises together with the steel ball 75 . The shuttle body 84 is clamped on the top of the valve seat 80 by means of the stoppers 841 protruding from both sides above to prevent the shuttle body 84 from falling into the valve seat 80 . When the shuttle body 84 pushes upwards, it can rely on the retaining portion 841 to be stuck on the bottom of the spacer ring 76 as a limit of a stroke. But no matter whether the retaining portion 841 directly passes through and is positioned on the shuttle body 84, or the two sides are respectively welded on the shuttle body 84, in the process of processing, due to personnel manipulation factors or problems of processing machinery and jigs themselves, left and right sides will be caused. The inclination and unequal height of the retaining portions 841 on both sides causes the shuttle body 84 to incline slightly and cannot move up and down smoothly in the valve seat 80 .
另一方面,由于其组件包括间隔环、梭体、阀座、阀板及弹簧等,构件繁多,且除了间隔环以外,其他组件需由壳体下方安装,致使装设不易。On the other hand, since its components include a spacer ring, shuttle body, valve seat, valve plate and spring, etc., there are many components, and except for the spacer ring, other components need to be installed from the bottom of the housing, resulting in difficult installation.
且上述两种已获准专利的喷雾机泄压结构皆有一共同点,即其用以升降顶持上方钢珠的阀体皆为特制品,损坏时非得要原厂制造的阀体才能配用,其价格昂贵且必需待购得后才能替换,而造成工作上的延宕,颇不经济。And the above-mentioned two types of sprayer pressure relief structures that have been approved for patents all have one thing in common, that is, the valve body used to lift and hold the upper steel ball is a special product. When damaged, the valve body made by the original factory must be used. It is expensive and must be purchased before it can be replaced, which causes delays in work and is quite uneconomical.
为改善上述现有喷雾机泄压结构的缺失,本实用新型的主要目的在于提供一种改良的喷雾机装置,它具有组装容易、价格低廉、易于更换以避免工作延误等特点。In order to improve the lack of the pressure relief structure of the existing sprayer, the main purpose of this utility model is to provide an improved sprayer device, which has the characteristics of easy assembly, low price, and easy replacement to avoid work delays.
为达到上述目的,本实用新型提供一种改良的喷雾机装置,主要于喷雾机的上座设一开口朝上的阀室,阀室上方被一具有泄水口的上壳体封闭,而上壳体顶端再接设一调整座,调整座内设一调整弹簧,以压制一钢珠阀,而该钢珠阀下方卡制于一设于阀室上方的抵环的通道,另于阀室上方一侧设有一与上座进水室相通的通道,阀室底端则设一与出水口相通的腔室,且于阀室内设有一可升降位移的阀座,阀座内设有以顶持簧顶持挡片的单向阀,另于阀座上方设有通道,通道周缘并设有数个贯穿的径向阀孔,阀座顶端并设有推杆以顶持于上方的钢珠,其特点在于阀座的通道向下一体延伸一朝下开口的容阀室,容阀室的内径较大,其内部由上而下依次套设有单向阀及弹簧,单向阀上方周缘向外凸设一水平凸缘,水平凸缘外再套设一防漏套环,而弹簧是顶持于单向阀的水平凸缘暨防漏套环下方及腔室间,另于阀室中段套设一套环,套环的顶端卡制于抵环的底缘,而底端则卡制于阀室内壁,并与阀座的下轴孔周壁保持一适当距离,且套环内径小于下方的下轴孔周壁外径,另于套环周壁设一与阀室的通道对合的径向通孔。In order to achieve the above object, the utility model provides an improved sprayer device, which is mainly provided with a valve chamber with an opening facing upward on the upper seat of the sprayer. An adjustment seat is connected to the top, and an adjustment spring is arranged in the adjustment seat to suppress a steel ball valve, and the lower part of the steel ball valve is clamped by a channel of the resisting ring on the upper side of the valve chamber. There is a channel communicating with the water inlet chamber of the upper seat, and a chamber communicating with the water outlet is provided at the bottom of the valve chamber, and a valve seat that can be moved up and down is provided in the valve chamber, and a spring is provided in the valve seat. The one-way valve of the valve seat is provided with a channel above the valve seat, and several radial valve holes are provided on the periphery of the channel, and a push rod is provided on the top of the valve seat to support the steel ball above. The channel extends downward integrally to a downwardly opening valve-holding chamber. The inner diameter of the valve-holding chamber is relatively large, and a check valve and a spring are set inside it sequentially from top to bottom. An anti-leakage collar is set outside the horizontal flange, and the spring is supported under the horizontal flange of the check valve and under the anti-leakage collar and between the chambers, and a collar is set in the middle of the valve chamber. The top end of the collar is clamped on the bottom edge of the counter ring, while the bottom end is clamped on the inner wall of the valve, and an appropriate distance is kept from the surrounding wall of the lower shaft hole of the valve seat, and the inner diameter of the collar is smaller than the outer wall of the lower shaft hole below. diameter, and a radial through hole matching with the passage of the valve chamber is provided on the peripheral wall of the collar.
本实用新型具有下列诸项优点:The utility model has the following advantages:
1.组装容易:由于本实用新型仅于阀座下方套设一单向阀、弹簧,及于阀室内套设一套环即可,且其组装方式由上而下,极易控制,其零件较现有结构为少,诸如现有结构中具挡部的梭体、阀座、阀板、弹簧等本申请皆未设置,本申请显然已减至最少程度,且现有诸多构件必须自壳体下方装设,颇为不便,相较之下,本实用新型由上而下的组装方式更为方便。1. Easy to assemble: Since the utility model only sets a check valve and a spring under the valve seat, and sets a ring in the valve chamber, and its assembly method is from top to bottom, it is very easy to control, and its parts It is less than the existing structure, such as the shuttle body, valve seat, valve plate, spring, etc. with the retaining portion in the existing structure are not provided in this application. It is quite inconvenient to install under the body. In comparison, the top-down assembly method of the utility model is more convenient.
2.不良率低:由于本实用新型的单向阀无需经过加工、组装,可购回后直接配用,故可降低制造时因人员疏忽或机械设备所导致的不良率。2. Low defect rate: Since the check valve of the present invention does not need to be processed and assembled, it can be used directly after repurchase, so it can reduce the defect rate caused by personnel negligence or mechanical equipment during manufacturing.
3.零件易于更换,可提高经济效益:由于本实用新型所使用的单向阀,与喷雾机其他阀口的单向阀相同,故当单向阀损坏时,即可先拆换其他单向阀使用,不致造成因等待阀座而延误工作,故可提高经济效益。3. Parts are easy to replace, which can improve economic benefits: since the one-way valve used in the utility model is the same as the one-way valve at other valve ports of the sprayer, when the one-way valve is damaged, other one-way valves can be replaced first The use of the valve will not delay the work due to waiting for the valve seat, so the economic benefit can be improved.
4.零件价格低廉:由于本实用新型所使用的单向阀为市售的标准品,其价格当较习用的特殊阀座便宜,不致造成消费者的负担。4. The parts are cheap: because the one-way valve used in the utility model is a commercially available standard product, its price should be cheaper than the customary special valve seat, so as not to cause a burden on consumers.
以下结合附图进一步说明本实用新型的结构特征及目的。Further illustrate structural feature and purpose of the present utility model below in conjunction with accompanying drawing.
图1为本实用新型的外观分解图。Figure 1 is an exploded view of the appearance of the utility model.
图2为本实用新型的平面组合剖面图。Fig. 2 is a plan combined sectional view of the utility model.
图3为本实用新型的外观部份剖面图。Fig. 3 is a partial sectional view of the appearance of the utility model.
图4为现有喷雾机的外观组合示意图。Fig. 4 is a schematic diagram of the combination of the appearance of the existing sprayer.
图5为现有喷雾机的平面组合剖面图。Fig. 5 is the plan combination sectional view of existing sprayer.
图6为另一种现有喷雾机的平面组合剖面图。Fig. 6 is a plane combined sectional view of another conventional sprayer.
请同时参阅图1、2及3,本实用新型在喷雾机的上座10一侧设一开口朝上的阀室101,阀室101上方被一具有泄水口111的上壳体11封闭,而上壳体11顶端再接设一调整座12,调整座12内设一调整弹簧121,以压制设于上壳体11内的抵压杆13。抵压杆13下方压制一钢珠阀14,而该钢珠阀14下方卡制于一抵环15通道151上,该抵环15是设于阀室101上方,本实用新型的创作特点在于:Please refer to Fig. 1, 2 and 3 at the same time, the utility model establishes a
阀室101上方一侧设有一径向通道102,以与上座10内的进水室103相通。另于阀室101下方设一内径较小的腔室104,该腔室104与上座10的出水口105相通。另于阀室101的通道102及下方腔室104间设一可升降位移的阀座20,阶梯状的阀座20内设有相通的通道21及容阀室22。并于通道21周缘设数个贯穿的径向阀孔23。阀座20顶端并设有推杆24以推顶上方的钢珠14。而朝下开口的容阀室22内径较大,其内部由上而下依序套设有单向阀30及弹簧31,单向阀30的上方周缘设为向外凸出的水平凸缘301,且水平凸缘301为一防漏套环302所套设,而弹簧31即顶持于单向阀30的水平凸缘301及防漏套环302下方及腔室104间,进而使整个阀座20受到向上的顶持力,使其设于上方的推杆24随时顶持于钢珠14下方,且该单向阀30仅可供水向下流通,无法回流,其结构设计与市售及使用于喷雾机各阀口的单向阀相同,即藉单向阀30内弹性系数较小的顶持簧303推顶上方的平面式挡片304。A
另于阀室101中段套设一套环40,套环40的顶端卡制于抵环15底缘,而底缘则卡制于阀室101内壁,并与阀座20的下轴孔22周壁保持一适当距离,且套环40内径小于下方的下轴孔22周壁外径,也即当阀座20往上位移至被套环40底缘挡住而无法继续上升,成为阀座20向上位移行程的限止点。另于套环40周壁设一与阀室101通道102对合的径向通孔401,使经加压的水流可自上座10进水室103经由阀室101、通道102、套环40通孔401流入阀室101内。In addition, a
当开启喷雾机的出水口105、及使喷雾送水机的加压装置作动时,经过加压的水即会由进入上座10下方的入水口106进入进水室103内,而后再经过阀室101周壁的通道102、套环40的通孔401、而后进入阀室101内,再经由阀座20上方周壁的阀孔23流入通道21,并向下经由单向阀30流入腔室104,而后自出水口105释出。当关闭出水口105而尚未关闭加压装置时,水流仍继续流入阀室101及阀座10下方的腔室104内,而当水压增至大于上方的调整弹簧121所设定的压力时,水压即会将钢珠14推离抵环15通道151,使阀室101内的水流经抵环15的通道151,而后自泄水口111释出,因此,阀座20下方的腔室104压力即大于阀座20上方的压力,而推抵阀座20与钢珠14一起向上移动。When the
由上述可知,本实用新型的组成构件极少,容易组装,且其所配用的单向阀为一标准零件,并与设于其他阀口的单向阀结构相同。当它因长期使用而损坏时,即可拆换其他暂时还用不上的单向阀,且由于该单向阀为易购得的标准品,故价格低廉,远较前述的特殊阀体便宜。It can be seen from the above that the utility model has very few components and is easy to assemble, and the one-way valve it is equipped with is a standard part and has the same structure as the one-way valves arranged on other valve ports. When it is damaged due to long-term use, other one-way valves that are not used temporarily can be replaced, and because the one-way valve is an easily available standard product, the price is low, far cheaper than the aforementioned special valve body .
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Application Number | Priority Date | Filing Date | Title |
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CN 94208867 CN2184491Y (en) | 1994-04-06 | 1994-04-06 | spray machine |
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CN 94208867 CN2184491Y (en) | 1994-04-06 | 1994-04-06 | spray machine |
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CN2184491Y true CN2184491Y (en) | 1994-12-07 |
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CN 94208867 Expired - Lifetime CN2184491Y (en) | 1994-04-06 | 1994-04-06 | spray machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1115956C (en) * | 1996-04-19 | 2003-07-30 | 地球制药株式会社 | Aerosol jetting device |
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1994
- 1994-04-06 CN CN 94208867 patent/CN2184491Y/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1115956C (en) * | 1996-04-19 | 2003-07-30 | 地球制药株式会社 | Aerosol jetting device |
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