CN217857391U - Automatic visual inspection device and processing equipment of carrying of part - Google Patents
Automatic visual inspection device and processing equipment of carrying of part Download PDFInfo
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- CN217857391U CN217857391U CN202221363280.9U CN202221363280U CN217857391U CN 217857391 U CN217857391 U CN 217857391U CN 202221363280 U CN202221363280 U CN 202221363280U CN 217857391 U CN217857391 U CN 217857391U
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Abstract
本实用新型公开了一种零件自动输送视觉检测装置及加工设备,包括振动上料盘、直线送料器和机架,振动上料盘处于直线送料器的右侧,机架处于直线送料器的左侧处,振动上料盘的出料端与直线送料器的顶面固定的横向输送槽体的进料端相通;所述机架上固定有横向输送机构,横向输送机构上设有输送带,输送带的上部带体的右端与横向输送槽体的出料端相靠近并相对应;它可以通过振动上料盘将零件自动输送到输送带,并通过摄像主机的摄像头自动检测,其合格品通过输送带自动向左输送,不合格品将其从输送带上吹出,保证分类处理,其效果好,自动化程度高。
The utility model discloses a visual detection device and processing equipment for automatic parts conveying, which comprises a vibrating feeding tray, a linear feeder and a frame, the vibrating feeding tray is located on the right side of the linear feeder, and the frame is located on the left side of the linear feeder At the side, the discharge end of the vibrating feeding tray communicates with the feed end of the horizontal conveying trough fixed on the top surface of the linear feeder; a horizontal conveying mechanism is fixed on the frame, and a conveyor belt is arranged on the horizontal conveying mechanism. The right end of the upper belt body of the conveyor belt is close to and corresponds to the discharge end of the horizontal conveying trough; it can automatically transport the parts to the conveyor belt through the vibrating feeding tray, and automatically detect through the camera of the camera host, and its qualified products It is automatically conveyed to the left through the conveyor belt, and the unqualified products are blown out from the conveyor belt to ensure the classification treatment, which has good effect and high degree of automation.
Description
技术领域technical field
本实用新型涉及零件检测加工技术领域,更具体地说涉及一种零件自动输送视觉检测装置。The utility model relates to the technical field of parts detection and processing, in particular to a visual detection device for automatic parts delivery.
背景技术Background technique
现有的小型轻型的零部件检测,一般采用目测方式,即目测零件与相配合的零件是否存在严重变形、磨损的情况,其均需要人工逐一检测,其人工检测需要时刻处于机架旁,并手动抓取零部件观察,符合要求的放置到输送带上或箱体中,方便后续使用,不符合要求的直接放置到废料箱中,其人工操作效果差,效率低。Existing detection of small and light parts generally adopts the visual inspection method, that is, to visually inspect whether the parts and matching parts are seriously deformed or worn, all of which require manual inspection one by one. Manually grab the parts for observation, place the parts that meet the requirements on the conveyor belt or in the box for subsequent use, and place the parts that do not meet the requirements directly into the waste bin, which has poor manual operation and low efficiency.
实用新型内容Utility model content
本实用新型的目的是克服现有技术的不足,提供一种零件自动输送视觉检测装置,它可以通过振动上料盘将零件自动输送到输送带,并通过摄像主机的摄像头自动检测,其合格品通过输送带自动向左输送,不合格品将其从输送带上吹出,保证分类处理,其效果好,自动化程度高。The purpose of this utility model is to overcome the deficiencies of the prior art and provide a visual detection device for automatic parts delivery, which can automatically send parts to the conveyor belt through the vibrating feeding tray, and automatically detect through the camera of the camera host, and its qualified products It is automatically conveyed to the left through the conveyor belt, and the unqualified products are blown out from the conveyor belt to ensure the classification treatment, which has good effect and high degree of automation.
本实用新型解决所述技术问题的方案是:The scheme that the utility model solves described technical problem is:
一种零件自动输送视觉检测装置,包括振动上料盘、直线送料器和机架,振动上料盘处于直线送料器的右侧,机架处于直线送料器的左侧处,振动上料盘的出料端与直线送料器的顶面固定的横向输送槽体的进料端相通;所述机架上固定有横向输送机构,横向输送机构上设有输送带,输送带的上部带体的右端与横向输送槽体的出料端相靠近并相对应;A visual detection device for automatic parts delivery, comprising a vibrating feeding tray, a linear feeder and a frame, the vibrating feeding tray is located on the right side of the linear feeder, the frame is located on the left side of the linear feeder, and the vibrating feeding tray is located on the left side of the linear feeder The discharge end communicates with the feed end of the horizontal conveying trough fixed on the top surface of the linear feeder; a horizontal conveying mechanism is fixed on the frame, and a conveyor belt is arranged on the horizontal conveying mechanism, and the right end of the upper belt body of the conveyor belt It is close to and corresponding to the discharge end of the transverse conveying tank;
所述横向输送机构的后侧处的机架的顶面上固定有水平安装板,水平安装板的顶面固定有第一无杆气缸和第二无杆气缸,第一无杆气缸和第二无杆气缸上的滑动块的后壁面固定在同一个竖直升降板上,一个滑动块的前壁面上固定有照明灯具,另一个滑动块的前壁面上固定有旋转连接架,旋转连接架上固定有旋转伺服电机,旋转伺服电机的输出轴伸出旋转连接架的右侧板并固定在下旋转架的右侧板上,下旋转架的底部横向连接板上固定有摄像主机,摄像主机的摄像头对着输送带的上部带体。The top surface of the frame at the rear side of the horizontal conveying mechanism is fixed with a horizontal mounting plate, the top surface of the horizontal mounting plate is fixed with a first rodless cylinder and a second rodless cylinder, the first rodless cylinder and the second rodless cylinder are fixed on the top surface of the horizontal mounting plate. The rear wall of the sliding block on the rodless cylinder is fixed on the same vertical lifting plate, a lighting fixture is fixed on the front wall of one sliding block, and a rotating connecting frame is fixed on the front wall of the other sliding block. A rotary servo motor is fixed, and the output shaft of the rotary servo motor protrudes from the right side plate of the rotary connecting frame and is fixed on the right side plate of the lower rotating frame. The camera host is fixed on the bottom horizontal connecting plate of the lower rotating frame, and the camera of the camera host Against the upper body of the conveyor belt.
所述第一无杆气缸和第二无杆气缸的顶部固定在同一个上水平板上,竖直导向杆的顶端固定在上水平板上,竖直导向杆的底端固定在水平安装板上,竖直升降板的前壁面中部固定有导向块,竖直导向杆插套在导向块的中部竖直通孔中。The tops of the first rodless cylinder and the second rodless cylinder are fixed on the same upper horizontal plate, the top ends of the vertical guide rods are fixed on the upper horizontal plate, and the bottom ends of the vertical guide rods are fixed on the horizontal mounting plate , the middle part of the front wall of the vertical lifting plate is fixed with a guide block, and the vertical guide rod is inserted and sleeved in the vertical through hole in the middle part of the guide block.
所述下旋转架的左侧板通过铰接轴与旋转连接架的左侧板活动连接。The left side plate of the lower rotating frame is movably connected with the left side plate of the rotating connecting frame through a hinge shaft.
所述照明灯具包括鹅颈管和固定在鹅颈管前端部的灯体,鹅颈管的后端固定在对应的滑动块的前壁面上。The lighting fixture includes a gooseneck and a lamp body fixed at the front end of the gooseneck, and the rear end of the gooseneck is fixed on the front wall of the corresponding sliding block.
所述横向输送机构包括前后对应的两个长形侧连接板,两个长形侧连接板固定在机架的上部,多个支撑辊的两端通过轴承活动连接在两个长形侧连接板上,两个长形侧连接板的左右两端处安装有两个传动辊,传动辊的前后两端通过轴承活动连接在两个长形侧连接板上,两个长形侧连接板的中部下方处设有一个中部传动轴和一个张紧调节轴,中部传动轴的前后两端固定在两个长形侧连接板上,中部传动轴上通过轴承铰接有外辊体;The horizontal conveying mechanism includes two elongated side connecting plates corresponding to the front and rear, the two elongated side connecting plates are fixed on the upper part of the frame, and the two ends of the multiple support rollers are movably connected to the two elongated side connecting plates through bearings Above, two drive rollers are installed at the left and right ends of the two elongated side connecting plates, and the front and rear ends of the driving rollers are movably connected to the two elongated side connecting plates through bearings. There is a central transmission shaft and a tension adjustment shaft at the bottom, the front and rear ends of the central transmission shaft are fixed on two elongated side connecting plates, and the outer roller body is hinged on the central transmission shaft through bearings;
所述机架的前后两个上部横向梁的中部底面均固定有轴承座,中部支撑辊的两端固定在轴承座的轴承内圈上,输送带张紧在两个传动辊和中部支撑辊上,中部支撑辊的两侧处的输送带的带体外壁面压靠在外辊体或张紧调节轴的外壁面上通过轴承活动连接的张紧辊上。The middle bottom surfaces of the front and rear two upper transverse beams of the frame are fixed with bearing housings, the two ends of the middle supporting rollers are fixed on the bearing inner rings of the bearing housings, and the conveyor belt is tensioned on the two driving rollers and the middle supporting rollers. , the belt outer wall surface of the conveyor belt at both sides of the middle support roller is pressed against the outer wall surface of the outer roller body or the tension adjustment shaft on the tension roller movably connected by bearings.
所述中部支撑辊的前端伸出前部的轴承座并固定有传动链轮,机架的顶部的前后延伸的连接板底面固定有电机连接板,驱动电机固定在电机连接板的后壁面,驱动电机的输出轴的端部穿过电机连接板的前壁面并固定有驱动链轮,驱动链轮与传动链轮之间张紧有链条。The front end of the middle support roller stretches out from the front bearing seat and is fixed with a transmission sprocket, the bottom surface of the connecting plate extending back and forth on the top of the frame is fixed with a motor connecting plate, and the driving motor is fixed on the rear wall of the motor connecting plate, and the driving motor The end of the output shaft passes through the front wall of the motor connection plate and is fixed with a drive sprocket, and a chain is tensioned between the drive sprocket and the drive sprocket.
所述两个长形侧连接板的中部成型有左右延伸的长形通槽,张紧调节轴的两端伸出两个长形通槽,张紧调节轴的两端中部成型有左右延伸的连接螺接通孔,两个长形侧连接板的中部外壁面上固定有横向调节块,横向调节块的中部成型有中部长形通槽,张紧调节轴的端部处于中部长形通槽中,中部长形通槽与长形通槽相对应,横向调节螺杆的左端通过轴承活动连接在中部长形通槽的左端,横向调节螺杆的右部通过轴承活动连接在中部长形通槽的右端,横向调节螺杆的右端伸出横向调节块并固定有转动部,横向调节螺杆螺接在张紧调节轴的对应一端成型的左右贯穿的螺接通孔中。The middle parts of the two elongated side connecting plates are formed with elongated through grooves extending left and right, two elongated through grooves protrude from the two ends of the tension adjustment shaft, and the middle parts of the two ends of the tension adjustment shaft are formed with left and right extensions. Connecting screw through hole, the middle outer wall surface of the two elongated side connecting plates is fixed with a horizontal adjustment block, the middle part of the horizontal adjustment block is formed with a middle elongated through groove, and the end of the tension adjustment shaft is in the middle elongated through groove In the middle, the middle elongated through groove corresponds to the elongated through groove, the left end of the horizontal adjustment screw is movably connected to the left end of the middle elongated through trough through a bearing, and the right part of the horizontal adjustment screw is movably connected to the middle elongated through trough through a bearing. At the right end, the right end of the horizontal adjustment screw rod protrudes from the horizontal adjustment block and is fixed with a rotating part, and the horizontal adjustment screw rod is screwed in the left and right screw through holes formed at the corresponding end of the tension adjustment shaft.
所有支撑辊的顶面紧贴输送带的上部带体的底面。The top surfaces of all support rollers are in close contact with the bottom surface of the upper body of the conveyor belt.
所述机架的底板上固定有气动系统,气动系统的折弯吹气管的竖直部处于机架的前方,折弯吹气管的竖直部的顶端成型有向后折弯的折弯吹出管部,折弯吹出管部的后端对着输送带的上部带体的上方,其处于摄像主机的左侧处。A pneumatic system is fixed on the bottom plate of the frame, the vertical part of the bent blowing pipe of the pneumatic system is in front of the frame, and the top of the vertical part of the bent blowing pipe is formed with a bent blowing pipe bent backwards part, the rear end of the bent blowing pipe is facing the top of the upper belt of the conveyor belt, which is on the left side of the camera host.
本实用新型的突出效果是:The outstanding effect of the present utility model is:
它可以通过振动上料盘将零件自动输送到输送带,并通过摄像主机的摄像头自动检测,其合格品通过输送带自动向左输送,不合格品将其从输送带上吹出,保证分类处理,其效果好,自动化程度高。It can automatically convey the parts to the conveyor belt through the vibrating feeding tray, and automatically detect through the camera of the camera host. The qualified products are automatically conveyed to the left through the conveyor belt, and the unqualified products are blown out from the conveyor belt to ensure classification. It has good effect and high degree of automation.
附图说明Description of drawings
图1是本实用新型的局部结构示意图;Fig. 1 is the local structural representation of the utility model;
图2是本实用新型的输送带处的局部结构示意图;Fig. 2 is the partial structural representation of the conveyor belt place of the present utility model;
图3是图1的局部放大图;Fig. 3 is a partially enlarged view of Fig. 1;
图4是图2的局部放大图;Figure 4 is a partial enlarged view of Figure 2;
图5是机架处的局部剖视图。Fig. 5 is a partial sectional view of the rack.
具体实施方式Detailed ways
实施例见图1至图5所示,一种零件自动输送视觉检测装置,包括振动上料盘100、直线送料器200和机架10,振动上料盘100处于直线送料器200的右侧,机架10处于直线送料器200的左侧处,振动上料盘100的出料端与直线送料器200的顶面固定的横向输送槽体201的进料端相通;所述机架10上固定有横向输送机构20,横向输送机构20上设有输送带21,输送带21的上部带体的右端与横向输送槽体201的出料端相靠近并相对应;The embodiment is shown in Figures 1 to 5, a visual detection device for automatic parts delivery, including a
所述横向输送机构20的后侧处的机架10的顶面上固定有水平安装板30,水平安装板30的顶面固定有第一无杆气缸31和第二无杆气缸32,第一无杆气缸31和第二无杆气缸32上的滑动块33的后壁面固定在同一个竖直升降板34上,一个滑动块33的前壁面上固定有照明灯具35,另一个滑动块33的前壁面上固定有旋转连接架36,旋转连接架36上固定有旋转伺服电机37,旋转伺服电机37的输出轴伸出旋转连接架36的右侧板并固定在下旋转架38的右侧板上,下旋转架38的底部横向连接板上固定有摄像主机39,摄像主机39的摄像头391对着输送带21的上部带体。A
进一步的说,所述第一无杆气缸31和第二无杆气缸32的顶部固定在同一个上水平板1上,竖直导向杆2的顶端固定在上水平板1上,竖直导向杆2的底端固定在水平安装板30上,竖直升降板34的前壁面中部固定有导向块341,竖直导向杆2插套在导向块341的中部竖直通孔中。Further, the tops of the first
进一步的说,所述下旋转架38的左侧板通过铰接轴与旋转连接架36的左侧板活动连接。Further speaking, the left side plate of the lower rotating
进一步的说,所述照明灯具35包括鹅颈管351和固定在鹅颈管351前端部的灯体352,鹅颈管351的后端固定在对应的滑动块33的前壁面上。Furthermore, the
进一步的说,所述横向输送机构20包括前后对应的两个长形侧连接板22,两个长形侧连接板22固定在机架10的上部,多个支撑辊23的两端通过轴承活动连接在两个长形侧连接板22上,两个长形侧连接板22的左右两端处安装有两个传动辊24,传动辊24的前后两端通过轴承活动连接在两个长形侧连接板22上,两个长形侧连接板22的中部下方处设有一个中部传动轴25和一个张紧调节轴26,中部传动轴25的前后两端固定在两个长形侧连接板22上,中部传动轴25上通过轴承铰接有外辊体251;Further, the
所述机架10的前后两个上部横向梁的中部底面均固定有轴承座11,中部支撑辊12的两端固定在轴承座11的轴承内圈上,输送带21张紧在两个传动辊24和中部支撑辊12上,中部支撑辊12的两侧处的输送带21的带体外壁面压靠在外辊体251或张紧调节轴26的外壁面上通过轴承活动连接的张紧辊261上。The middle bottom surfaces of the front and rear two upper transverse beams of the
进一步的说,所述中部支撑辊12的前端伸出前部的轴承座11并固定有传动链轮121,机架10的顶部的前后延伸的连接板底面固定有电机连接板13,驱动电机14固定在电机连接板13的后壁面,驱动电机14的输出轴的端部穿过电机连接板13的前壁面并固定有驱动链轮15,驱动链轮15与传动链轮121之间张紧有链条(附图中链条省略未显示)。Further, the front end of the
进一步的说,所述两个长形侧连接板22的中部成型有左右延伸的长形通槽27,张紧调节轴26的两端伸出两个长形通槽27,张紧调节轴26的两端中部成型有左右延伸的连接螺接通孔,两个长形侧连接板22的中部外壁面上固定有横向调节块28,横向调节块28的中部成型有中部长形通槽281,张紧调节轴26的端部处于中部长形通槽281中,中部长形通槽281与长形通槽27相对应,横向调节螺杆283的左端通过轴承活动连接在中部长形通槽281的左端,横向调节螺杆283的右部通过轴承活动连接在中部长形通槽281的右侧壁的连接通孔中,横向调节螺杆283的右端伸出连接通孔并固定有转动部,横向调节螺杆283螺接在张紧调节轴26的对应一端成型的左右贯穿的螺接通孔中。Furthermore, the middle parts of the two elongated
进一步的说,所有支撑辊23的顶面紧贴输送带21的上部带体的底面。Furthermore, the top surfaces of all the
进一步的说,所述机架10的底板上固定有气动系统40,气动系统40的折弯吹气管41的竖直部处于机架10的前方,折弯吹气管41的竖直部的顶端成型有向后折弯的折弯吹出管部42,折弯吹出管部42的后端对着输送带21的上部带体的上方,其处于摄像主机39的左侧处。Further, a
所示气动系统40由空气泵、电磁控制阀和连接管组成,其固定在机架10的底板顶面上,空气泵的出气端通过连接管与电磁控制阀的进气端相连通,电磁控制阀的出气端通过连接管与通气连接块的进气端相连通,通气连接块固定在机架10的底板顶面上,折弯吹气管41的进气端与通气连接块的出气端相连通并固定在通气连接块上,折弯吹气管41为金属管体。The
本实施例在使用时,其通过振动上料盘100和直线送料器200(振动上料盘100和直线送料器200为常用部件,可以直接购买得到,不再详述)运行,将过振动上料盘100中的零部件通过横向输送槽体201进入到输送带21的上部带体的顶面上,然后,通过驱动电机14运行,实现输送带21缓慢运行,将零部件向左逐步输送,而此时,其通过第一无杆气缸31和第二无杆气缸32的同步运行,使得摄像主机39的摄像头391和灯体352对着输送带21的上部带体,将输送过来的零部件检测摄像检测,并将输送通过数据线输送带控制主机,通过控制主机的相应软件检测视频上的零部件的相应部位是否合格;When this embodiment is in use, it runs through the vibrating
当检测的为不合格品时,其就控制气动系统40运行,使得折弯吹气管41的折弯吹出管部42吹气,将正好移动至折弯吹出管部42后方的不合格零部件吹落输送带21(输送带21为一直进行运行),保证输送带21继续输送的零部件均为合格品,其效果好,效率高。When the detection is a defective product, it controls the operation of the
本实施例中,其通过鹅颈管351手动弯折,可以调节灯体352的照明角度和方向;In this embodiment, it can adjust the lighting angle and direction of the
而通过旋转伺服电机37的输出轴转动,可以实现摄像主机39的旋转,改变摄像头391的照射角度,满足检测需要。And by rotating the output shaft of the
以上实施方式仅用于说明本实用新型,而并非对本实用新型的限制,有关技术领域的普通技术人员,在不脱离本实用新型的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本实用新型的范畴,本实用新型的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the utility model, but not to limit the utility model. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the spirit and scope of the utility model. , so all equivalent technical solutions also belong to the category of the utility model, and the patent protection scope of the utility model should be defined by the claims.
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