CN217551725U - Magnetic core equipment - Google Patents
Magnetic core equipment Download PDFInfo
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- CN217551725U CN217551725U CN202221074613.6U CN202221074613U CN217551725U CN 217551725 U CN217551725 U CN 217551725U CN 202221074613 U CN202221074613 U CN 202221074613U CN 217551725 U CN217551725 U CN 217551725U
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- magnetic core
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- surface magnetic
- bottom magnetic
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- 239000003292 glue Substances 0.000 claims abstract description 33
- 230000001680 brushing effect Effects 0.000 claims abstract description 20
- 239000011162 core material Substances 0.000 claims description 238
- 230000007246 mechanism Effects 0.000 claims description 41
- 210000000078 claw Anatomy 0.000 claims description 22
- 230000002950 deficient Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 230000017105 transposition Effects 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910001289 Manganese-zinc ferrite Inorganic materials 0.000 description 2
- 229910001053 Nickel-zinc ferrite Inorganic materials 0.000 description 2
- JIYIUPFAJUGHNL-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] JIYIUPFAJUGHNL-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to the technical field of assembly equipment, in particular to magnetic core assembly equipment, which comprises a frame, a framework solenoid feeding station, a clamp conveying station, a bottom magnetic core feeding station, a side column glue brushing station, a surface magnetic core feeding station and a blanking station; the framework coil feeding station, the clamp conveying station, the bottom magnetic core feeding station, the side column glue brushing station, the surface magnetic core feeding station and the blanking station are respectively arranged above the rack; the framework coil feeding station is arranged on one side of the clamp conveying station; bottom magnetic core pay-off station, side column brush glue station, face magnetic core pay-off station, unloading station set gradually in anchor clamps carry the station to deviate from one side of skeleton solenoid feeding station. The utility model discloses assemble bottom magnetic core, skeleton and the magnetic core that kneads dough into the magnetic core finished product, realize automaticly at the in-process of equipment, not only overcome because the work efficiency that manual assembly leads to is low, the quality of equipment is more standard unified moreover.
Description
Technical Field
The utility model relates to an equipment technical field especially relates to a magnetic core equipment.
Background
The magnetic core is a sintered magnetic metal oxide composed of various iron oxide mixtures, for example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials, the manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density and has the characteristic of low loss, the nickel-zinc ferrite has the characteristics of extremely high impedance and low magnetic permeability of less than several hundred, and the ferrite core is used in coils and transformers of various electronic devices. The magnetic core has wide application field, and mainly comprises an upper magnetic core, a framework and a lower magnetic core which are bonded by glue.
At present, the magnetic cores are assembled in a manual mode in the market, and a large number of workers are used for manually assembling the magnetic cores, so that the production cost is high, the assembly efficiency is low, and the industrial requirements of the modern society cannot be met.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a high-efficient, low-cost magnetic core equipment.
The utility model adopts the following technical scheme:
a magnetic core assembling device comprises a rack, a framework coil feeding station, a clamp conveying station, a bottom magnetic core feeding station, a side column glue brushing station, a surface magnetic core feeding station and a blanking station; the framework coil feeding station, the clamp conveying station, the bottom magnetic core feeding station, the side column glue brushing station, the surface magnetic core feeding station and the blanking station are respectively arranged above the rack; the framework coil feeding station is arranged on one side of the clamp conveying station; bottom magnetic core pay-off station, side column brush glue station, face magnetic core pay-off station, unloading station set gradually in anchor clamps carry the station to deviate from one side of skeleton solenoid feeding station.
The technical scheme is further improved in that the framework coil feeding station comprises a framework coil rail, a plurality of straight vibration feeders arranged below the framework coil rail and a framework coil removing and shaping mechanism arranged on the framework coil rail; the skeleton coil track is used for conveying skeleton coils.
The technical scheme is further improved in that the clamp conveying station comprises a clamp track, a first clamp lifting mechanism and a second clamp lifting mechanism which are respectively arranged at the front end and the rear end of the clamp track, a shifting mechanism arranged below the clamp track, and a clamp backflow mechanism arranged below the shifting mechanism; the clamp track is used for driving the conveying clamp.
The technical scheme is further improved in that the first clamp lifting and lowering mechanism and the second clamp lifting and lowering mechanism respectively comprise a first clamp lifting and lowering clamping jaw and a second clamp lifting and lowering clamping jaw which are used for clamping the clamp; the first clamp lifting and lowering clamping jaw and the second clamp lifting and lowering clamping jaw are lifted or lowered by adopting an air cylinder; the first clamp lifting mechanism further comprises a clamp track entering cylinder; the second clamp lifting mechanism further comprises a clamp derailing cylinder.
The technical scheme is further improved in that the bottom magnetic core feeding station comprises a bottom magnetic core grabbing component, a first belt driving rail movably connected with the bottom magnetic core grabbing component, a bottom magnetic core conveying belt arranged below the bottom magnetic core grabbing component, a first material taking manipulator used for grabbing and blanking a bottom magnetic core to a clamp, a bottom magnetic core material tray arranged on one side of the bottom magnetic core conveying belt, and a first collecting position arranged on one side of the bottom magnetic core material tray; the bottom magnetic core grabbing assembly is used for sucking a bottom magnetic core from a bottom magnetic core tray to a bottom magnetic core conveying belt; the first belt driving track is used for driving the bottom magnetic core grabbing assembly to transversely move; and a bottom magnetic core push plate is arranged on one side of the bottom magnetic core conveying belt and used for limiting the bottom magnetic core so as to be conveniently conveyed to an assembly station.
The further improvement to the technical scheme is that one side of the bottom magnetic core grabbing component is provided with a bottom magnetic core empty tray taking and placing claw for grabbing a bottom magnetic core material tray, and the bottom magnetic core empty tray taking and placing claw is connected with a first lifting cylinder for driving the bottom magnetic core empty tray taking and placing claw to lift.
The technical scheme is further improved in that the side column glue brushing station comprises a glue dispensing gun arranged on one side of the bottom magnetic core conveying belt, a glue brushing assembly arranged on one side of the clamp rail, a visual detection camera for detecting a glue brushing defective product, a defective product grabbing mechanical arm for grabbing the defective product, and a defective product placing rail arranged on one side of the defective product grabbing mechanical arm; the glue dispensing gun is movably connected to the rear of the first belt driving track.
The technical scheme is further improved in that the surface magnetic core feeding station comprises a surface magnetic core grabbing component, a second belt driving track movably connected with the surface magnetic core grabbing component, a surface magnetic core conveying belt arranged below the surface magnetic core grabbing component, an overturning transposition component arranged at one end of the surface magnetic core conveying belt, a second material taking manipulator used for feeding a surface magnetic core to a clamp, a surface magnetic core material disc arranged on one side of the surface magnetic core conveying belt, and a second collecting position arranged on one side of the surface magnetic core material disc; the surface magnetic core grabbing assembly is used for sucking a surface magnetic core from the surface magnetic core material tray to the surface magnetic core conveying belt; the second belt driving track is used for driving the surface magnetic core grabbing assembly to transversely move; a surface magnetic core push plate is arranged on one side of the surface magnetic core conveying belt and used for limiting the surface magnetic core so as to be conveyed to an assembly station conveniently; the overturning transposition component comprises a rotary manipulator and a stepping motor connected to the rotary manipulator, and the stepping motor is used for overturning the rotary manipulator.
The further improvement to the technical scheme is that one side that the face magnetic core snatchs the subassembly is provided with the face magnetic core empty tray that is used for snatching the face magnetic core charging tray and gets and put the claw, the face magnetic core empty tray is got and is put the claw and be connected with and be used for driving this face magnetic core empty tray and get the second lift cylinder that the claw goes up and down.
The technical scheme is further improved in that the blanking station comprises a blanking manipulator, a discharging track arranged below the blanking manipulator and a finished product moving-out assembly arranged on one side of the discharging track; the finished product shifting-out assembly comprises a transverse moving cylinder, a plurality of hooks arranged above the transverse moving cylinder and a longitudinal moving cylinder vertically arranged below the transverse moving cylinder, wherein the transverse moving cylinder is used for driving the hooks to transversely move, and the longitudinal moving cylinder is used for driving the transverse moving cylinder to longitudinally move.
The beneficial effects of the utility model are that:
the utility model assembles the bottom magnetic core, the framework and the surface magnetic core into the finished magnetic core product, realizes automation in the assembling process, not only overcomes the low working efficiency caused by manual assembly, but also has more standard and uniform assembling quality; the material of getting among bottom magnetic core, skeleton and the face magnetic core is mutual noninterference, has further improved the packaging efficiency.
Drawings
Fig. 1 is a schematic structural view of the magnetic core assembling apparatus of the present invention;
fig. 2 is a schematic structural diagram of a skeleton coil feeding station of the magnetic core assembling apparatus of fig. 1;
fig. 3 is a schematic structural view of a jig conveying station of the magnetic core assembling apparatus of fig. 1;
fig. 4 is a schematic view of another angle of the jig conveying station of the magnetic core assembling apparatus of fig. 1;
FIG. 5 is a left side view of a fixture transport station of the magnetic core assembly apparatus of FIG. 1;
fig. 6 is a schematic structural view of a bottom core feed station of the core assembly apparatus of fig. 1;
fig. 7 is a schematic view of another angle of a bottom core feed station of the core assembly machine of fig. 1;
fig. 8 is a schematic structural view of a bottom magnetic core grabbing component and a bottom magnetic core empty tray pick-and-place claw at a bottom magnetic core feeding station of the magnetic core assembling device in fig. 1;
fig. 9 is a schematic structural view of a side column glue brushing station of the magnetic core assembling apparatus of fig. 1;
FIG. 10 is a schematic view of another angle of the side pillar glue application station of the magnetic core assembling apparatus of FIG. 1;
fig. 11 is a schematic structural view of a face core feed station of the core assembly apparatus of fig. 1;
fig. 12 is a schematic view of another angle of the face core feed station of the core assembly machine of fig. 1;
fig. 13 is a schematic structural view of a flip index assembly of a face core feed station of the core assembly apparatus of fig. 1;
fig. 14 is a schematic structural view of a surface magnetic core grabbing component and a surface magnetic core empty tray picking and placing claw of a surface magnetic core feeding station of the magnetic core assembling equipment in fig. 1;
fig. 15 is a schematic structural diagram of a blanking station of the magnetic core assembling apparatus of fig. 1.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art.
As shown in fig. 1, a magnetic core assembling device comprises a frame, a skeleton coil feeding station 10, a clamp conveying station 20, a bottom magnetic core feeding station 30, a side column glue brushing station 40, a surface magnetic core feeding station 50 and a blanking station 60; the framework coil feeding station 10, the clamp conveying station 20, the bottom magnetic core feeding station 30, the side column glue brushing station 40, the surface magnetic core feeding station 50 and the blanking station 60 are respectively arranged above the rack; the skeleton coil feeding station 10 is arranged on one side of the clamp conveying station 20; bottom magnetic core pay-off station 30, side column brush glue station 40, face magnetic core pay-off station 50, unloading station 60 set gradually in anchor clamps carry station 20 to deviate from one side of skeleton solenoid feed station 10.
As shown in fig. 2, further, the skeleton coil feeding station 10 includes a skeleton coil rail 11, a plurality of vertical vibration feeders 12 disposed below the skeleton coil rail 11, and a removed skeleton coil shaping mechanism 13 disposed on the skeleton coil rail 11; the skeleton coil track 11 is used for conveying skeleton coils; the removed skeleton coil shaping mechanism 13 is used for shaping a product.
As shown in fig. 3 to 5, the jig conveying station 20 further includes a jig rail 21, a first jig lifting mechanism 22 and a second jig lifting mechanism 23 respectively disposed at front and rear ends of the jig rail 21, a shifting mechanism 24 disposed below the jig rail 21, and a jig return mechanism 25 disposed below the shifting mechanism 24; the jig rail 21 is used to drive the conveying jig.
As shown in fig. 3 to 5, further, the first and second clamp lifting and lowering mechanisms 22 and 23 respectively include a first clamp lifting and lowering jaw 221 and a second clamp lifting and lowering jaw 231 for gripping the clamp; the first clamp lifting and lowering clamping jaw 221 and the second clamp lifting and lowering clamping jaw 231 are lifted or lowered by adopting air cylinders; the first clamp lifting mechanism 22 further comprises a clamp track-in cylinder 222; the second clamp raising and lowering mechanism 23 further includes a clamp derailing cylinder 232.
As shown in fig. 3 and 4, the shift mechanism 24 further includes a guide rail 241, a retaining assembly 242 movably connected above the guide rail 241, and a shift cylinder 243 for driving the retaining assembly to move; the backstop assembly 242 includes a plurality of backstops acting on the clamp.
As shown in fig. 5, the clip reflow mechanism 25 further includes a clip reflow belt 251 and a motor 252 for driving the clip reflow belt 251 to operate.
As shown in fig. 6 to 8, further, the bottom magnetic core feeding station 30 includes a bottom magnetic core grabbing component 31, a first belt driving rail 32 movably connected to the bottom magnetic core grabbing component 31, a bottom magnetic core conveying belt 33 disposed below the bottom magnetic core grabbing component 31, a first material taking manipulator 34 for grabbing and discharging a bottom magnetic core to a fixture, a bottom magnetic core tray 35 disposed on one side of the bottom magnetic core conveying belt 33, and a first collecting position 36 disposed on one side of the bottom magnetic core tray 35; the bottom magnetic core grabbing component 31 is used for sucking a bottom magnetic core from a bottom magnetic core tray 35 to the bottom magnetic core conveying belt 33; the first belt driving track 32 is used for driving the bottom magnetic core grabbing assembly 31 to transversely move; one side of bottom magnetic core conveyer belt 33 is equipped with bottom magnetic core push pedal 331 for spacing bottom magnetic core so that transport to equipment station.
As shown in fig. 8, a bottom magnetic core empty tray picking and placing claw 37 for picking the bottom magnetic core tray 35 is further disposed on one side of the bottom magnetic core picking assembly 31, and the bottom magnetic core empty tray picking and placing claw 37 is connected to a first lifting cylinder 38 for driving the bottom magnetic core empty tray picking and placing claw 37 to lift.
As shown in fig. 6 and 7, a first electric lifting module 351 for driving the bottom core tray 35 to lift is disposed at the bottom of the bottom core tray 35, and first tray baffles 352 are disposed around the bottom core tray 35.
As shown in fig. 9 and 10, the side pillar glue brushing station 40 further includes a glue dispensing gun 41 disposed on one side of the bottom core conveyor belt 33, a glue brushing assembly 42 disposed on one side of the fixture rail 21, a vision inspection camera 43 for inspecting defective products due to glue brushing, a defective product grabbing manipulator 44 for grabbing defective products, and a defective product placing rail 45 disposed on one side of the defective product grabbing manipulator 44; the glue dispensing gun 41 is movably connected to the rear of the first belt driving rail 32; the vision detection camera 43 detects the dispensing of the central column, and besides the position and the area of the dispensing, the vision detection camera 43 is also responsible for detecting whether the position of the lower magnetic core is accurate or not, so that the solenoid is ensured to be installed in place, the position of the lower magnetic core is not accurate, and the solenoid is crushed during the packaging process of the solenoid.
As shown in fig. 6 to 14, the surface magnetic core feeding station 50 further includes a surface magnetic core grabbing component 51, a second belt driving rail 52 movably connected to the surface magnetic core grabbing component 51, a surface magnetic core conveying belt 53 disposed below the surface magnetic core grabbing component 51, an inversion switching component 54 disposed at one end of the surface magnetic core conveying belt 53, a second material taking manipulator 55 for feeding the surface magnetic core to a fixture, a surface magnetic core tray 56 disposed on one side of the surface magnetic core conveying belt 53, and a second collecting position 57 disposed on one side of the surface magnetic core tray 56; the surface magnetic core grabbing component 51 is used for sucking the surface magnetic cores from the surface magnetic core material tray 56 to the surface magnetic core conveying belt 53; the second belt driving track 52 is used for driving the surface magnetic core grabbing assembly 51 to transversely move; a surface magnetic core push plate 58 is arranged on one side of the surface magnetic core conveying belt 53 and used for limiting the surface magnetic core so as to be conveyed to an assembly station; the inversion index assembly 54 includes a rotary robot 541, and a stepping motor 542 connected to the rotary robot 541, wherein the stepping motor 542 is configured to invert the rotary robot 541.
As shown in fig. 14, a surface magnetic core empty tray picking and placing claw 59 for picking the surface magnetic core tray 56 is further disposed on one side of the surface magnetic core grabbing assembly 51, and a second lifting cylinder 591 for driving the surface magnetic core empty tray picking and placing claw 59 to lift is connected to the surface magnetic core empty tray picking and placing claw 59.
As shown in fig. 11, a second electric lifting module 561 for driving the surface magnetic core tray 56 to lift is disposed at the bottom of the surface magnetic core tray 56, and second tray baffles 562 are disposed around the surface magnetic core tray 56.
As shown in fig. 15, further, the blanking station 60 includes a blanking manipulator 61, a discharge rail 62 disposed below the blanking manipulator 61, and a finished product removing assembly 63 disposed on one side of the discharge rail 62; finished product shifts out subassembly 63 includes sideslip cylinder 631, locates a plurality of colludes hand 632 above sideslip cylinder 631, locate perpendicularly the sideslip cylinder 631 below indulges and moves cylinder 633, sideslip cylinder 631 is used for driving a plurality of colludes hand 632 lateral shifting, it is used for driving sideslip cylinder 631 longitudinal movement to indulge and moves cylinder 633.
The utility model discloses a work flow includes following step:
1. firstly, a skeleton line packet is placed into a skeleton line packet feeding station 10 by a worker;
2. the first clamp lifting mechanism 22 lifts the clamp and sends the clamp to the clamp rail 21 through the clamp track-in cylinder 222;
3. the bottom magnetic core tray 35 and the surface magnetic core tray 56 are lifted to a material taking position by a first electric lifting module 351 and a second electric lifting module 561 respectively;
4. the fixture is moved to a working position through the displacement mechanism 24, the fixture is fixed through the positioning and clamping opening mechanism on the fixture track 21, the bottom magnetic core grabbing component 31 and the surface magnetic core grabbing component 51 respectively suck a bottom magnetic core and a surface magnetic core, the bottom magnetic core and the surface magnetic core are respectively placed on the first belt driving track 32 and the second belt driving track 52, the bottom magnetic core and the surface magnetic core are transported to a material taking position, glue dispensing is carried out on the bottom magnetic core, and the surface magnetic core is turned over;
5. a first material taking manipulator 34 grabs a bottom magnetic core and places the bottom magnetic core on a fixture, glue brushing, CDC detection and defective product selection are carried out through a side column glue brushing station 40, the defective product is subjected to product shaping and assembling through removing a skeleton coil shaping mechanism, and then a second material taking manipulator 55 grabs a surface magnetic core and assembles the surface magnetic core to be further assembled in place;
6. the finished product after the assembly is grabbed and placed on the discharging rail 62 through the discharging manipulator 61, and the finished product is moved out of the assembly 63 for discharging.
7. The positioning clamp opening mechanism on the clamp rail 21 returns, and the shifting mechanism 24 moves the clamp to the next station;
8. after the finished product moving-out assembly 63 finishes blanking, the clamp descends through the second clamp lifting mechanism 23, and the clamp is pushed to the clamp backflow mechanism 25 to flow back to the first clamp lifting mechanism 22;
9. after the bottom magnetic core and the surface magnetic core are taken out, the empty tray taking and placing claw 37 of the bottom magnetic core and the empty tray taking and placing claw 59 of the surface magnetic core respectively grab and place the empty tray to the first collecting position 36 and the second collecting position 57, and workers carry out manual feeding and reset feeding procedures.
The above examples only represent some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A magnetic core assembling device is characterized by comprising a rack, a skeleton coil feeding station, a clamp conveying station, a bottom magnetic core feeding station, a side column glue brushing station, a surface magnetic core feeding station and a blanking station; the framework coil feeding station, the clamp conveying station, the bottom magnetic core feeding station, the side column glue brushing station, the surface magnetic core feeding station and the blanking station are respectively arranged above the rack; the framework coil feeding station is arranged on one side of the clamp conveying station; end magnetic core pay-off station, side column brush glue station, face magnetic core pay-off station, unloading station set gradually in anchor clamps carry the station to deviate from one side of skeleton solenoid feed station.
2. The magnetic core assembly equipment of claim 1, wherein the skeleton coil feeding station comprises a skeleton coil track, a plurality of direct vibration feeders arranged below the skeleton coil track, and a skeleton coil removing and shaping mechanism arranged on the skeleton coil track; the skeleton coil track is used for conveying skeleton coils.
3. The magnetic core assembling equipment according to claim 1, wherein the jig conveying station comprises a jig rail, a first jig lifting mechanism and a second jig lifting mechanism which are respectively arranged at the front end and the rear end of the jig rail, a shifting mechanism arranged below the jig rail, and a jig return mechanism arranged below the shifting mechanism; the clamp track is used for driving the conveying clamp.
4. The magnetic core assembling apparatus according to claim 3, wherein the first jig lifting and lowering mechanism and the second jig lifting and lowering mechanism respectively include a first jig lifting and lowering jaw and a second jig lifting and lowering jaw for gripping the jig; the first clamp lifting and lowering clamping jaw and the second clamp lifting and lowering clamping jaw are lifted or lowered by adopting an air cylinder; the first clamp lifting mechanism further comprises a clamp track entering cylinder; the second clamp lifting mechanism further comprises a clamp derailing cylinder.
5. The magnetic core assembling equipment according to claim 1, wherein the bottom magnetic core feeding station comprises a bottom magnetic core grabbing component, a first belt driving rail movably connected with the bottom magnetic core grabbing component, a bottom magnetic core conveying belt arranged below the bottom magnetic core grabbing component, a first material taking manipulator used for grabbing and blanking a bottom magnetic core to a clamp, a bottom magnetic core tray arranged on one side of the bottom magnetic core conveying belt, and a first collecting position arranged on one side of the bottom magnetic core tray; the bottom magnetic core grabbing assembly is used for sucking a bottom magnetic core from a bottom magnetic core tray to a bottom magnetic core conveying belt; the first belt driving track is used for driving the bottom magnetic core grabbing assembly to transversely move; and a bottom magnetic core push plate is arranged on one side of the bottom magnetic core conveying belt and used for limiting the bottom magnetic core so as to be conveniently conveyed to an assembly station.
6. The magnetic core assembling device according to claim 5, wherein one side of the bottom magnetic core grabbing component is provided with a bottom magnetic core empty tray taking and placing claw for grabbing a bottom magnetic core tray, and the bottom magnetic core empty tray taking and placing claw is connected with a first lifting cylinder for driving the bottom magnetic core empty tray taking and placing claw to lift.
7. The magnetic core assembling equipment according to claim 1, wherein the side column glue brushing station comprises a glue dispensing gun arranged on one side of the bottom magnetic core conveying belt, a glue brushing assembly arranged on one side of the clamp rail, a visual detection camera for detecting a defective glue brushing product, a defective product grabbing manipulator for grabbing the defective product, and a defective product placing rail arranged on one side of the defective product grabbing manipulator; the glue dispensing gun is movably connected to the rear of the first belt driving track.
8. The magnetic core assembling device according to claim 1, wherein the surface magnetic core feeding station comprises a surface magnetic core grabbing component, a second belt driving rail movably connected with the surface magnetic core grabbing component, a surface magnetic core conveying belt arranged below the surface magnetic core grabbing component, an overturning transposition component arranged at one end of the surface magnetic core conveying belt, a second material taking manipulator used for feeding the surface magnetic core to a clamp, a surface magnetic core material tray arranged on one side of the surface magnetic core conveying belt, and a second collecting position arranged on one side of the surface magnetic core material tray; the surface magnetic core grabbing assembly is used for sucking a surface magnetic core from the surface magnetic core material tray to the surface magnetic core conveying belt; the second belt driving track is used for driving the surface magnetic core grabbing assembly to transversely move; a surface magnetic core push plate is arranged on one side of the surface magnetic core conveying belt and used for limiting the surface magnetic core so as to be conveyed to an assembly station conveniently; the overturning transposition assembly comprises a rotary manipulator and a stepping motor connected to the rotary manipulator, and the stepping motor is used for overturning the rotary manipulator.
9. The magnetic core assembling device according to claim 8, wherein one side of the surface magnetic core grabbing component is provided with a surface magnetic core empty tray taking and placing claw for grabbing a surface magnetic core tray, and the surface magnetic core empty tray taking and placing claw is connected with a second lifting cylinder for driving the surface magnetic core empty tray taking and placing claw to lift.
10. The magnetic core assembling equipment according to claim 1, wherein the blanking station comprises a blanking manipulator, a discharge rail arranged below the blanking manipulator, and a finished product removing assembly arranged on one side of the discharge rail; the finished product shifting-out assembly comprises a transverse moving cylinder, a plurality of hooks arranged above the transverse moving cylinder and a longitudinal moving cylinder vertically arranged below the transverse moving cylinder, the transverse moving cylinder is used for driving the hooks to transversely move, and the longitudinal moving cylinder is used for driving the transverse moving cylinder to longitudinally move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221074613.6U CN217551725U (en) | 2022-05-06 | 2022-05-06 | Magnetic core equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221074613.6U CN217551725U (en) | 2022-05-06 | 2022-05-06 | Magnetic core equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217551725U true CN217551725U (en) | 2022-10-11 |
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ID=83475377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221074613.6U Active CN217551725U (en) | 2022-05-06 | 2022-05-06 | Magnetic core equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217551725U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871752A (en) * | 2022-05-06 | 2022-08-09 | 东莞市博展机械科技有限公司 | A magnetic core assembly equipment |
-
2022
- 2022-05-06 CN CN202221074613.6U patent/CN217551725U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871752A (en) * | 2022-05-06 | 2022-08-09 | 东莞市博展机械科技有限公司 | A magnetic core assembly equipment |
| CN114871752B (en) * | 2022-05-06 | 2025-06-03 | 东莞市博展机械科技有限公司 | A magnetic core assembly device |
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