CN221177491U - Stator core lamination workstation - Google Patents
Stator core lamination workstation Download PDFInfo
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- CN221177491U CN221177491U CN202322498468.5U CN202322498468U CN221177491U CN 221177491 U CN221177491 U CN 221177491U CN 202322498468 U CN202322498468 U CN 202322498468U CN 221177491 U CN221177491 U CN 221177491U
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- stator core
- lamination
- conveying line
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Abstract
The utility model provides a stator core lamination workstation, comprising: a lamination device having a feed side and a discharge side; a first conveyor line that is docked with the feed side; the second conveying line is connected with the discharging side; the first conveying line and the second conveying line are unpowered conveying lines and are arranged in a downward inclined mode along the conveying direction of the iron core, so that the iron core to be laminated automatically slides along the length direction of the first conveying line under the action of gravity, and the stator iron core automatically slides along the length direction of the second conveying line under the action of gravity. According to the utility model, the feeding side and the discharging side of the laminating device are respectively provided with the downward-inclined unpowered conveying lines, so that the iron core to be laminated and the stator iron core automatically slide along the length direction of the first conveying line and the second conveying line under the action of gravity respectively, the intermediate operation of manual conveying is reduced, the production efficiency is effectively improved, the labor force is reduced, and the equipment manufacturing cost is low.
Description
Technical Field
The utility model relates to the technical field of stator core manufacturing, in particular to a stator core laminating workstation.
Background
The stator core is an important component for forming a magnetic flux loop of the motor and fixing a stator coil, a plurality of stator punching sheets are required to be stacked together to form an iron core during the processing and manufacturing of the stator core, then the iron core is finally formed into an integrated stator core under the punching of a lamination device, and the stator core after the processing is finished also needs to detect working procedures such as lamination height and the like.
In the early-stage stator core manufacturing production line, because the early-stage investment of automatic manufacturing is large, the period is long, the number of product orders is small, manual auxiliary processing and manufacturing are generally adopted, and in the manual auxiliary processing and manufacturing, each working procedure is usually separated for convenience in management, the products are required to be continuously conveyed to different working procedures by manpower, and the production efficiency is low; the transportation of the products takes more labor force and is correspondingly provided with transportation equipment (such as a forklift); the traditional stator core manufacturing production line is gradually transformed into an automatic production line, so that the labor force is gradually reduced, and the production efficiency is improved.
Disclosure of Invention
The utility model mainly aims to provide a stator core laminating workstation which aims to effectively solve the existing defects.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
The utility model provides a stator core lamination workstation, comprising:
a lamination device having a feed side and a discharge side;
a first conveyor line that is docked with the feed side;
the second conveying line is connected with the discharging side;
the first conveying line and the second conveying line are unpowered conveying lines and are arranged in a downward inclined mode along the conveying direction of the iron core, so that the iron core to be laminated and the stator iron core move automatically along the length direction of the first conveying line and the length direction of the second conveying line under the action of gravity respectively.
Compared with the prior art, the stator core laminating workstation provided by the utility model has the advantages that the unpowered conveying lines which incline downwards are respectively arranged on the feeding side and the discharging side of the laminating device, so that the iron core to be laminated automatically slides along the length direction of the first conveying line under the action of gravity, and the stator core automatically slides along the length direction of the second conveying line under the action of gravity, the intermediate operation of manual conveying is reduced, the production efficiency is effectively improved, the labor force is reduced, and the equipment manufacturing cost is low.
In a preferred embodiment, the first conveyor line and the second conveyor line are roller lines.
In a preferred embodiment, the inlet side and the outlet side are each provided with a power transmission line.
In a preferred embodiment, the laminating device further comprises a laminating table and a punching machine, wherein the laminating table is arranged between the two power transmission lines; the punching machine is arranged right above the lamination table.
In a preferred embodiment, the lamination device further comprises a positioning and clamping structure for clamping and transferring the iron core on the power transmission line at the feeding side to the lamination table, the positioning and clamping structure comprises
Two clamping assemblies respectively arranged at two opposite sides of the lamination table, the clamping assemblies comprise clamping blocks and clamping cylinders connected with the clamping blocks,
And the driving ends of the two transfer cylinders are connected with the corresponding clamping assemblies to drive the clamping assemblies to reciprocate between the power transmission line and the lamination table.
In a preferred embodiment, the clamping block comprises a first clamping part and a second clamping part which are arranged at intervals;
the clamping block is provided with a material receiving position and a material feeding position under the action of the transfer cylinder;
When the clamping block is positioned at the material receiving position, the first clamping part is positioned on the lamination table, and the second clamping part is positioned on a power transmission line at the feeding side;
When the clamping blocks are located at the feeding positions, the first clamping portions are located on the power transmission line at the discharging side, and the second clamping portions are located on the laminating table.
In a preferred embodiment, the stacking device further comprises a blocking structure, wherein the blocking structure is arranged on one side of the feeding side power transmission line and comprises a baffle plate and a blocking cylinder for driving the baffle plate to move; the blocking cylinder drives the baffle to move to the upper part of the power transmission line at the feeding side to block the iron core.
In a preferred embodiment, the stator core lamination workstation further comprises an induction element and a control module, wherein the induction element is electrically connected with the control module, and the control module is electrically connected with the blocking cylinder, the power transmission line, the transfer cylinder and the clamping cylinder.
For a better understanding and implementation, the following drawings illustrate the utility model in detail.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
Fig. 1 is a schematic structural view of a stator core lamination station;
FIG. 2 is a schematic view of the structure of the lamination device;
Fig. 3 is a schematic view of another view of the lamination device.
Reference numerals illustrate:
1-laminating device, 11-feeding side, 12-discharging side, 13-laminating table, 14-laminating machine, 2-first conveying line, 3-second conveying line, 4-power conveying line, 51-clamping component, 52-clamping cylinder, 53-clamping block, 54-moving cylinder, 55-first clamping part, 56-second clamping part, 61-baffle, 62-blocking cylinder, 7-sensing element, 8-stator core and 9-core to be laminated.
Detailed Description
In order to better illustrate the present utility model, the present utility model will be described in further detail below with reference to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the application, are intended to be within the scope of the embodiments of the present application.
The terminology used in the embodiments of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of embodiments of the application. As used in this application and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any or all possible combinations of one or more of the associated listed items.
When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples do not represent all implementations consistent with the application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the application as detailed in the accompanying claims. In the description of the present application, it should be understood that the terms "first," "second," "third," and the like are used merely to distinguish between similar objects and are not necessarily used to describe a particular order or sequence, nor should they be construed to indicate or imply relative importance. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present utility model, it should be understood that the terms "vertical," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the protection of the present utility model.
As shown in fig. 1 to 3, the present utility model provides a stator core lamination station, comprising:
a laminating device 1 having a feed side 11 and a discharge side 12;
a first conveyor line 2, which is connected to the feeding side 11 and is used for conveying the iron cores to be laminated from the previous working procedure to the laminating device 1;
A second conveying line 3 connected with the discharging side 12 and used for conveying the laminated stator core to the next working procedure;
Wherein, first transfer chain 2 with second transfer chain 3 is unpowered transfer chain 4, and all sets up along the direction of delivery downward sloping of iron core to make to fold the iron core and the stator core and remove along the length direction of first transfer chain 2 and second transfer chain 3 respectively under the action of gravity automatically.
Compared with the prior art, the stator core laminating workstation provided by the utility model has the advantages that the unpowered conveying lines 4 which incline downwards are respectively arranged on the feeding side 11 and the discharging side 12 of the laminating device 1, so that the iron core to be laminated automatically slides along the length direction of the first conveying line 2 under the action of gravity, and the stator core automatically slides along the length direction of the second conveying line 3 under the action of gravity, the intermediate operation of manual conveying is reduced, the production efficiency is effectively improved, the labor force is reduced, and the equipment manufacturing cost is low.
In one embodiment, the first conveyor line 2 and the second conveyor line 3 are roller lines to reduce friction so that the iron core can move smoothly.
In one embodiment, the inlet side 11 and the outlet side 12 are each provided with a power transmission line 4. A power conveying line 4 is arranged at the feeding side 11 to stably convey the iron cores to be laminated to the laminating device 1 so as to avoid the situation that the iron cores to be laminated stagnate when moving in the horizontal position; the power conveying line 4 is arranged on the discharging side 12 so as to provide initial power for the laminated stator core and convey the core to the second conveying line 3, so that the stator core slides on the second conveying line 3 more smoothly.
Further, the lamination device 1 further comprises a lamination table 13 and a punching machine, wherein the lamination table 13 is arranged between the two power transmission lines 4; the punching machine is arranged right above the lamination table 13, and the iron cores to be laminated are laminated on the lamination table 13.
Further, the lamination device 1 further comprises a positioning and clamping structure for clamping and transferring the iron core on the power transmission line 4 at the feeding side 11 to the lamination table 13, the positioning and clamping structure comprises
Two clamping assemblies 51 respectively disposed at opposite sides of the lamination table 13, the clamping assemblies 51 including clamping blocks 53 and clamping cylinders 52 connected with the clamping blocks 53,
And the driving ends of the two transfer cylinders are connected with the corresponding clamping assemblies 51 to drive the clamping assemblies 51 to reciprocate between the power transmission line and the laminating table 13.
When the iron core on the power transmission line 4 of the feeding side 11 is moved to the laminating table 13, the transfer cylinder performs an extending motion to drive the clamping assembly 51 to move forwards, and then the clamping cylinder 52 performs an extending motion to enable the two clamping blocks 53 to perform clamping and holding motions; finally, the moving cylinder 54 is retracted to drive the clamping assembly 51 to reset, so that the iron cores to be laminated are moved onto the lamination table 13.
Further, the clamping block 53 comprises a first clamping part 55 and a second clamping part 56 which are arranged at intervals;
The clamping block 53 is provided with a material receiving position and a material feeding position under the action of the transfer cylinder;
When the clamping block 53 is located at the material receiving position, the first clamping portion 55 is located on the stacking table 13, and the second clamping portion 56 is located on the power transmission line 4 of the feeding side 11; in this way, the first clamping portion 55 can fix the iron core when the lamination machine 14 punches the iron core, and at the same time, the second clamping portion 56 can clamp the iron core on the power transmission line 4 of the feeding side 11 in advance;
When the clamping block 53 is positioned at the feeding position, the first clamping part 55 is positioned on the power transmission line 4 of the discharging side 12, and the second clamping part 56 is positioned on the laminating table 13; in this way, the first clamping portion 55 moves the stator core that has been laminated from the lamination stage 13 to the power transmission line 4 of the discharge side 12, and the second clamping portion 56 can move the core to be laminated, which is held in advance, to the lamination stage 13.
Through setting up first clamping part 55 and second clamping part 56, can treat the material loading work of laminating the iron core and the material loading work of stator core simultaneously, production efficiency is high.
Further, the stacking device 1 further comprises a blocking structure, which is arranged on one side of the power transmission line 4 of the feeding side 11, and comprises a baffle 61 and a blocking cylinder 62 for driving the baffle 61 to move; the blocking cylinder 62 drives the baffle plate 61 to move to the upper side of the power transmission line 4 of the feeding side 11 to block the iron cores so as to control the number of iron cores to be stacked for conveying, so that the iron cores to be stacked can be conveyed one by one, and the blocking cylinder 62 only drives the baffle plate 61 to retract until the second clamping part 56 clamps and conveys the iron cores to be stacked to the stacking table 13, so that the next iron core to be stacked is conveyed.
Further, the stator core lamination workstation further comprises a separation structure, wherein the separation structure is arranged between the lamination table 13 and the power transmission line 4 of the feeding side 11, the separation structure comprises a separation plate and a lifting cylinder connected with the separation plate, and the separation plate performs lifting movement under the action of the lifting cylinder. When the iron cores to be laminated move to the tail end of the power transmission line 4 at the feeding side 11, the iron cores to be laminated are blocked by the partition plates, and the partition plates block the iron cores to be laminated outside the lamination table 13, so that the influence of a plurality of iron cores on the lamination table 13 is avoided; in addition, the partition plate 63 can position the cores to be laminated so that the second clamping portion 56 can clamp the cores to be laminated accurately.
Further, the stator core lamination workstation further comprises an induction element 7 and a control module, wherein the induction element 7 is electrically connected with the control module, and the control module is electrically connected with the blocking cylinder 62, the power transmission line 4, the transfer cylinder and the clamping cylinder 52. The sensing element 7 is used for sensing the positions of the iron core to be laminated and the stator iron core, so as to feed back signals to the control module, and the control module can control the related power elements to perform corresponding actions.
It should be noted that, the labels of the stator core 8 and the core 9 to be laminated in the drawings are mainly for more clearly explaining the working principle of the present utility model, and the shape is only referred to.
The present utility model is not limited to the above-described embodiments, but, if various modifications or variations of the present utility model are not departing from the spirit and scope of the present utility model, the present utility model is intended to include such modifications and variations as fall within the scope of the claims and the equivalents thereof.
Claims (8)
1. A stator core lamination station, comprising:
a lamination device having a feed side and a discharge side;
a first conveyor line that is docked with the feed side;
the second conveying line is connected with the discharging side;
The first conveying line and the second conveying line are unpowered conveying lines and are arranged in a downward inclined mode along the conveying direction of the iron core, and the to-be-laminated iron core and the stator iron core automatically move along the length direction of the first conveying line and the length direction of the second conveying line under the action of gravity respectively.
2. The stator core lamination station of claim 1, wherein:
The first conveying line and the second conveying line are roller lines.
3. The stator core lamination station of claim 1, wherein:
The feeding side and the discharging side are respectively provided with a power conveying line.
4. A stator core lamination station as claimed in claim 3, wherein:
The laminating device further comprises a laminating table and a punching machine, wherein the laminating table is arranged between the two power conveying lines; the punching machine is arranged right above the lamination table.
5. The stator core lamination station of claim 4, wherein:
The lamination device also comprises a positioning and clamping structure for clamping and transferring the iron core on the power transmission line at the feeding side to the lamination table, wherein the positioning and clamping structure comprises
Two clamping assemblies respectively arranged at two opposite sides of the lamination table, the clamping assemblies comprise clamping blocks and clamping cylinders connected with the clamping blocks,
And the driving ends of the two transfer cylinders are connected with the corresponding clamping assemblies to drive the clamping assemblies to reciprocate between the power transmission line and the lamination table.
6. The stator core lamination station of claim 5, wherein:
the clamping block comprises a first clamping part and a second clamping part which are arranged at intervals;
the clamping block is provided with a material receiving position and a material feeding position under the action of the transfer cylinder;
When the clamping block is positioned at the material receiving position, the first clamping part is positioned on the lamination table, and the second clamping part is positioned on a power transmission line at the feeding side;
When the clamping blocks are located at the feeding positions, the first clamping portions are located on the power transmission line at the discharging side, and the second clamping portions are located on the laminating table.
7. The stator core lamination station of claim 6, wherein:
The stacking device further comprises a blocking structure which is arranged on one side of the feeding side power transmission line, and the blocking structure comprises a baffle plate and a blocking cylinder for driving the baffle plate to move; the blocking cylinder drives the baffle to move to the upper part of the power transmission line at the feeding side to block the iron core.
8. The stator core lamination station of claim 7, wherein:
The stator core laminating workstation further comprises an induction element and a control module, wherein the induction element is electrically connected with the control module, and the control module is electrically connected with the blocking cylinder, the power transmission line, the transfer cylinder and the clamping cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322498468.5U CN221177491U (en) | 2023-09-13 | 2023-09-13 | Stator core lamination workstation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322498468.5U CN221177491U (en) | 2023-09-13 | 2023-09-13 | Stator core lamination workstation |
Publications (1)
Publication Number | Publication Date |
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CN221177491U true CN221177491U (en) | 2024-06-18 |
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ID=91436263
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322498468.5U Active CN221177491U (en) | 2023-09-13 | 2023-09-13 | Stator core lamination workstation |
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CN (1) | CN221177491U (en) |
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2023
- 2023-09-13 CN CN202322498468.5U patent/CN221177491U/en active Active
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