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CN217025112U - A tower crane with non-standard section jib - Google Patents

A tower crane with non-standard section jib Download PDF

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Publication number
CN217025112U
CN217025112U CN202220815917.7U CN202220815917U CN217025112U CN 217025112 U CN217025112 U CN 217025112U CN 202220815917 U CN202220815917 U CN 202220815917U CN 217025112 U CN217025112 U CN 217025112U
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China
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boom
crane
tower crane
tower
arm
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CN202220815917.7U
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Inventor
曹应腾
杨健
吴红波
焦雨潭
辛宇
梁桂山
郭奋杰
彭爱明
钟占阳
杨昆维
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China Construction Second Engineering Bureau Co Ltd
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China Construction Second Engineering Bureau Co Ltd
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Abstract

The utility model relates to the technical field of building engineering, and aims to solve the technical problem that a space interference conflict exists between an existing tower crane and an adjacent building and between the existing tower crane. The crane boom is formed by connecting a plurality of boom sections, the length of the second boom section is adjusted according to actual needs, the length of the whole crane boom can be adjusted, and the balance degree corresponding to the type and the number of the balancing weights is adjusted, so that the problem of space interference conflict between the tower crane and a building and between adjacent tower cranes is avoided, and the safety of the main structure of the tower crane is also ensured.

Description

一种非标准节起重臂的塔吊A tower crane with non-standard section jib

技术领域technical field

本实用新型涉及建筑工程技术领域,尤其涉及一种非标准节起重臂的塔吊。The utility model relates to the technical field of construction engineering, in particular to a tower crane with a non-standard section jib.

背景技术Background technique

塔吊是建筑施工的常用设备,现有的塔吊组件采用标准件或标准节制作,可适应用于大多数建筑施工场合。但在多楼栋项目中的塔吊不仅要考虑材料吊运、自身拆装,还要考虑与相邻塔吊与结构的位置关系,如果施工进度变动,如周围进度慢的建筑物比预计进度快,极有可能存在该塔楼主体结构施工与相邻建筑物、相邻塔吊大臂冲突的问题。Tower cranes are commonly used equipment in building construction. The existing tower crane components are made of standard parts or standard sections, which can be adapted to most building construction occasions. However, tower cranes in multi-building projects should not only consider material lifting, disassembly and assembly, but also the positional relationship with adjacent tower cranes and structures. If the construction progress changes, such as buildings with slow progress around them, the progress is faster than expected. It is very likely that there is a conflict between the main structure of the tower and the adjacent buildings and the boom of the adjacent tower crane.

鉴于此,需要一种非标准塔吊解决与相邻塔吊存在空间干涉冲突的问题。In view of this, a non-standard tower crane is required to solve the problem of space interference conflict with adjacent tower cranes.

实用新型内容Utility model content

本实用新型的目的在于提供一种非标准节起重臂的塔吊,以解决现有塔吊与相邻建筑物、相邻塔吊存在空间干涉冲突的技术问题。The purpose of the utility model is to provide a tower crane with a non-standard section jib, so as to solve the technical problem of space interference conflict between the existing tower crane and adjacent buildings and adjacent tower cranes.

为实现上述目的,本实用新型的一种非标准节起重臂的塔吊的具体技术方案如下:In order to achieve the above-mentioned purpose, the concrete technical scheme of the tower crane of a kind of non-standard section jib of the present utility model is as follows:

一种非标准节起重臂的塔吊,包括塔身和固定所述塔身底部的基座,所述塔身的上部设置有套架,所述套架上安装有套架平台,所述塔身的顶端设置有回转平台,所述回转平台上安装有控制室,所述回转平台的两端分别连接有起重臂和平衡臂,所述起重臂上设置有吊钩,所述平衡臂上设置有配重块,所述起重臂包括首尾依次连接的第一臂节、第二臂节、第三臂节和臂尖,所述起重臂上安装有挡风板。通过多臂节结构连接构成起重臂,根据实际需求调节第二臂节的长度,可以调节整个吊臂的长度,并通过设置配重块的种类和数量调节对应的平衡度,既避免了塔吊与相邻建筑物、相邻塔吊存在空间干涉冲突的问题,也保证了塔吊的主体结构安全。通过在起重臂上设置挡风板,达到了调和起重臂和平衡臂的工作风载之差,减小塔吊的工作阻力,使得非工作状态大风来袭时通过风标效应保证起重臂处于顺风朝向。A tower crane with a non-standard section jib comprises a tower body and a base for fixing the bottom of the tower body, an upper part of the tower body is provided with a sleeve frame, a sleeve frame platform is installed on the sleeve frame, the tower The top of the body is provided with a slewing platform, a control room is installed on the slewing platform, two ends of the slewing platform are respectively connected with a boom and a balance arm, the boom is provided with a hook, and the balance arm is A counterweight is arranged on the boom, the boom includes a first boom section, a second boom section, a third boom section and an boom tip that are connected end to end in sequence, and a wind deflector is installed on the boom. The boom is formed by connecting the multi-boom section structure, and the length of the second boom section can be adjusted according to the actual needs, and the length of the entire boom can be adjusted. There is a problem of space interference and conflict with adjacent buildings and adjacent tower cranes, which also ensures the safety of the main structure of the tower crane. By setting the wind deflector on the boom, the difference between the working wind load of the boom and the balance arm can be reconciled, and the working resistance of the tower crane can be reduced, so that the boom can be guaranteed by the weather vane effect when the strong wind strikes in the non-working state. in a downwind direction.

优选的,所述挡风板通过U形螺栓固定在起重臂的斜腹杆上。Preferably, the wind deflector is fixed on the inclined web bar of the boom through U-shaped bolts.

进一步的,所述螺母与挡风板之间设置有垫板,用于减少压强及应力。Further, a backing plate is arranged between the nut and the wind deflector to reduce pressure and stress.

进一步的,所述第二臂节的长度为7m~9.5m。Further, the length of the second boom segment is 7m-9.5m.

优选的,所述吊钩通过变幅钢丝绳连接于变幅小车,所述变幅小车受变幅钢丝绳驱动可沿起重臂移动。Preferably, the hook is connected to the luffing trolley through a luffing wire rope, and the luffing trolley is driven by the luffing wire rope and can move along the boom.

进一步的,所述第二臂节的长度、宽度和高度分别为7.5m、1.1m、2.16m,所述第二臂节的重量为1.01tFurther, the length, width and height of the second boom section are 7.5m, 1.1m and 2.16m respectively, and the weight of the second boom section is 1.01t

本实用新型提供的一种非标准节起重臂的塔吊具有以下优点:The tower crane of a non-standard section jib provided by the utility model has the following advantages:

通过多臂节结构连接构成起重臂,根据实际需求调节第二臂节的长度,可以调节整个吊臂的长度,并通过设置配重块的种类和数量调节对应的平衡度,既避免了塔吊与相邻建筑物、相邻塔吊存在空间干涉冲突的问题,也保证了塔吊的主体结构安全。通过在起重臂上设置挡风板,达到了调和起重臂和平衡臂的工作风载之差,减小塔吊的工作阻力,使得非工作状态大风来袭时通过风标效应保证起重臂处于顺风朝向。The boom is formed by connecting the multi-boom section structure, and the length of the second boom section can be adjusted according to the actual needs, and the length of the entire boom can be adjusted. There is a problem of space interference and conflict with adjacent buildings and adjacent tower cranes, which also ensures the safety of the main structure of the tower crane. By setting the wind deflector on the boom, the difference between the working wind load of the boom and the balance arm can be reconciled, and the working resistance of the tower crane can be reduced, so that the boom can be guaranteed by the weather vane effect when the strong wind strikes in the non-working state. in a downwind direction.

附图说明Description of drawings

图1为本实用新型提供的一种非标准节起重臂的塔吊主视图;Fig. 1 is the tower crane front view of a kind of non-standard section jib provided by the utility model;

图2为本实用新型提供的起重臂的多臂节结构图;Fig. 2 is the multi-boom structure diagram of the jib provided by the utility model;

图3为本实用新型提供的挡风板安装结构图;Fig. 3 is the installation structure diagram of the wind deflector provided by the utility model;

图4为针对图3中A处的局部放大图;Fig. 4 is a partial enlarged view for A in Fig. 3;

图5为本实用新型提供的非标准节起重臂的塔吊塔身上部结构图;Fig. 5 is the top structure diagram of the tower crane tower body of the non-standard section jib provided by the utility model;

图6为本实用新型提供的起重臂、变幅小车及吊钩连结结构图。FIG. 6 is a structural diagram of the connection of the boom, the luffing trolley and the hook provided by the utility model.

图中:10、基座;11、塔身;111、套架;112、套架平台;113、控制室;12、起重臂;121、第一臂节;122、第二臂节;123、第三臂节;124、臂尖;13、平衡臂;14、配重块;15、吊钩;16、回转平台;17、挡风板;18、斜腹杆;181、扶手杆;182、U形螺栓;184、垫板;19、变幅小车;20、变幅钢丝绳。In the figure: 10, base; 11, tower body; 111, set frame; 112, set frame platform; 113, control room; 12, boom; 121, first boom; 122, second boom; 123 , the third arm section; 124, the tip of the arm; 13, the balance arm; 14, the counterweight; 15, the hook; 16, the slewing platform; 17, the windshield; , U-bolt; 184, backing plate; 19, luffing trolley; 20, luffing wire rope.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

参阅图1至图6,本实用新型提供了一种非标准节起重臂的塔吊,包括塔身11和固定塔身11底部的基座10,塔身11内设置有爬手,塔身11的上部设置有套架111,套架111上安装有套架平台112,塔身11的顶端设置有回转平台16,回转平台16上安装有控制室113,回转平台16的两端分别连接有起重臂12和平衡臂13,起重臂12上设置有吊钩15,平衡臂13上设置有配重块14及起升机构,起重臂12包括首尾依次连接的第一臂节121、第二臂节122、第三臂节123和臂尖124,起重臂12上安装有挡风板17。1 to 6 , the present invention provides a tower crane with a non-standard section jib, which includes a tower body 11 and a base 10 for fixing the bottom of the tower body 11 . The upper part of the tower is provided with a set frame 111, a set frame platform 112 is installed on the set frame 111, a rotary platform 16 is provided on the top of the tower body 11, a control room 113 is installed on the rotary platform 16, and two ends of the rotary platform 16 are respectively connected with The boom 12 and the balance arm 13. The boom 12 is provided with a hook 15. The balance arm 13 is provided with a counterweight 14 and a lifting mechanism. The second boom section 122 , the third boom section 123 and the boom tip 124 , and a wind deflector 17 is installed on the boom 12 .

通过第一臂节121、第二臂节122、第三臂节123和臂尖124的多臂节结构连接构成起重臂,尤其根据实际需求调节第二臂节122的长度,可以调节整个吊臂的长度,并通过设置配重块的种类和数量调节对应的平衡度,既避免了塔吊与相邻建筑物、相邻塔吊存在空间干涉冲突的问题,也保证了塔吊的主体结构安全。The boom is formed by the multi-boom structure connection of the first boom section 121, the second boom section 122, the third boom section 123 and the boom tip 124, especially by adjusting the length of the second boom section 122 according to actual needs, the entire crane can be adjusted The length of the arm is adjusted, and the corresponding balance is adjusted by setting the type and number of counterweight blocks, which not only avoids the problem of space interference and conflict between the tower crane and adjacent buildings and adjacent tower cranes, but also ensures the safety of the main structure of the tower crane.

挡风板17用于调和起重臂12和平衡臂13的工作风载之差,减小塔吊的工作阻力,使得非工作状态大风来袭时通过风标效应保证起重臂12处于顺风朝向。The wind deflector 17 is used to adjust the difference between the working wind loads of the boom 12 and the balance arm 13, reduce the working resistance of the tower crane, and ensure that the boom 12 is in the downwind direction through the weather vane effect when a strong wind strikes in the non-working state.

其中,挡风板17通过U形螺栓182、螺母固定在起重臂12的斜腹杆18上,螺母与挡风板17之间设置有垫板184,挡风板17和垫板184设置有安装通孔,U形螺栓182贯穿挡风板17和垫板184,通过螺母将其固定。U形螺栓182的外端与扶手杆181相邻。Wherein, the wind deflector 17 is fixed on the inclined web rod 18 of the boom 12 through U-shaped bolts 182 and nuts, a backing plate 184 is provided between the nut and the wind deflector 17, and the wind deflector 17 and the backing plate 184 are provided with a backing plate 184. Through the installation holes, the U-shaped bolts 182 pass through the wind deflector 17 and the backing plate 184, and are fixed by nuts. The outer ends of the U-bolts 182 are adjacent to the grab bars 181 .

优选的,第二臂节122的长度为7m~9.5m。Preferably, the length of the second arm section 122 is 7m˜9.5m.

在一实施方式中,第一臂节121的长度、宽度和高度分为10m、1.1m、2.56m,第一臂节121的数量为2.02t;第二臂节122的长度、宽度和高度分别为7.5m、1.1m、2.16m,第二臂节122的数量为1.01t;第三臂节123的长度、宽度和高度分别为10m、1.1m、2.32m,第三臂节123的数量为1.03t;臂尖124的长度、宽度和高度分别为0.82m、0.84m、1.87m,臂尖124的数量为0.1t。In one embodiment, the length, width and height of the first boom section 121 are divided into 10m, 1.1m and 2.56m, the number of the first boom section 121 is 2.02t; the length, width and height of the second boom section 122 are respectively are 7.5m, 1.1m and 2.16m, the number of the second boom section 122 is 1.01t; the length, width and height of the third boom section 123 are respectively 10m, 1.1m and 2.32m, and the number of the third boom section 123 is 1.03t; the length, width and height of the arm tips 124 are 0.82m, 0.84m, and 1.87m, respectively, and the number of the arm tips 124 is 0.1t.

其中,实际调节时,优选调节第二臂节122,在一实施方式中,设置在第二臂节的挡风板距离第二臂节一端的距离别为2250mm。Wherein, in actual adjustment, the second boom section 122 is preferably adjusted. In one embodiment, the distance between the wind deflector provided on the second boom section and one end of the second boom section is 2250 mm.

在一实施方式中,配重块14包括第一类配重块、第二类配重块和第三类配重块,其重量分别为2.8t、2.0t和1.3t,第一类配重块的数量为两个,第二类配重块的数量为两个,第三类配重块的数量为一个。In one embodiment, the counterweight 14 includes a first type of counterweight, a second type of counterweight and a third type of counterweight, the weights of which are 2.8t, 2.0t and 1.3t, respectively, and the first type of counterweight The number of blocks is two, the number of weight blocks of the second type is two, and the number of weight blocks of the third type is one.

具体安装方式:Specific installation method:

以起重臂12的长度为27.5m为例,在地面拼装起重臂12,并安装挡风板17,挡风板17安装在臂节的内侧,通过U形螺栓182固定到起重臂的斜腹杆18上。Taking the length of the boom 12 as 27.5m as an example, the boom 12 is assembled on the ground, and the wind deflector 17 is installed. On the oblique abdominal rod 18.

按27.5m臂长的起重臂总成重心位置9.0m前后5m处进行挂绳,起吊起重臂至塔头处。用销轴将起重臂与塔头连接。Hang the rope according to the position of the center of gravity of the boom assembly with a boom length of 27.5m at 9.0m and 5m before and after, and lift the boom to the tower head. Connect the boom to the tower head with a pin.

安装27.5m臂长时,汽车吊回转平台离塔吊塔身中心为56m,离起重臂吊点为48m,吊车臂长73.6m,允许吊重量为7.3t,起升高度约55.8m,仰角49.2°。吊钩15为25T,重量为500kg。When installing the 27.5m arm length, the car crane slewing platform is 56m away from the center of the tower crane body, 48m away from the lifting point of the boom, the crane arm is 73.6m long, the allowable lifting weight is 7.3t, the lifting height is about 55.8m, and the elevation angle is 49.2 °. The hook 15 is 25T and the weight is 500kg.

安装配重块Install the counterweight

配重块重靠第一配重块依次放置,左右居中放置,平衡臂13两侧到平衡臂13两侧主弦的间隙均匀。配重块销轴端面必须超出配重块支撑板。The counterweight blocks are placed in sequence by the first counterweight block, and the left and right are placed in the center. The end face of the counterweight pin must extend beyond the counterweight support plate.

安装配重块时,汽车吊回转中心离塔吊塔身中心为56m,离起重臂吊点为48m,吊车臂长73.6m,允许吊重量为7.3t,起升高度约55.8m,仰角49.2°。其中,吊钩为25T,重量为500kg。When installing the counterweight, the slewing center of the truck crane is 56m from the center of the tower body, 48m from the lifting point of the jib, the length of the crane arm is 73.6m, the allowable lifting weight is 7.3t, the lifting height is about 55.8m, and the elevation angle is 49.2° . Among them, the hook is 25T and the weight is 500kg.

穿绕钢丝绳Thread the wire rope

1)用变幅机构将变幅小车19开至起重臂12的臂根,并在变幅小车19正下方的地面上放置临时安装支架,再将吊钩15固定在支架上。1) Use the luffing mechanism to drive the luffing trolley 19 to the arm base of the boom 12, place a temporary mounting bracket on the ground directly below the luffing trolley 19, and then fix the hook 15 on the bracket.

2)从起升卷筒处拉出起升绳的绳头,同时启动起升机构下降档,将其依次穿过起重臂起重量限制器滑轮、起重臂臂根导向滑轮,并穿过变幅小车和吊钩15的滑轮组。2) Pull out the rope head of the hoisting rope from the hoisting drum, start the downshift of the hoisting mechanism at the same time, and pass it through the jib lifting weight limiter pulley, the jib arm root guide pulley in turn, and pass it through The pulley block of the luffing trolley and the hook 15.

3)用两个绳夹将起升绳固定在变幅小车19上的合适位置,并留不小于1.2米的余量。3) Use two rope clips to fix the hoisting rope at the appropriate position on the luffing trolley 19, and leave a margin of not less than 1.2 meters.

4)从臂尖的防扭装置拆下楔形接头,将起升绳与其连接,并把起升绳1的尾部用软的钢丝绑住,再使其折回后用固定绳夹固定住。4) Remove the wedge joint from the anti-twist device at the tip of the arm, connect the hoisting rope to it, and tie the tail of the hoisting rope 1 with a soft steel wire, then fold it back and fix it with a fixed rope clip.

5)缓慢启动起升机构提升吊钩吊离支架上平面约1m,检查起升钢丝绳是否固定牢固。5) Slowly start the hoisting mechanism, lift the hook about 1m away from the upper plane of the bracket, and check whether the hoisting wire rope is firmly fixed.

6)启动变幅机构将变幅小车19和吊钩15开至起重臂臂尖。6) Start the luffing mechanism to drive the luffing trolley 19 and the hook 15 to the tip of the boom.

7)用销轴和开口销将楔形接头固定在臂尖防扭装置上,缓慢把小车下降到臂尖124下面的支架上,拆卸变幅小车19上固定起升绳的绳夹,松开起升钢丝绳。7) Use the pin and split pin to fix the wedge joint on the arm tip anti-twist device, slowly lower the trolley to the bracket under the arm tip 124, remove the rope clip that fixes the hoisting rope on the luffing trolley 19, and release the lift. Lift the wire rope.

通过采取多臂节结构,可应用于实际建筑施工中,可以方便调整起重臂长度,避让已经施工至标准层的相邻主体结构,保证项目施工安全及进度。By adopting the dobby structure, it can be applied to actual construction, and the length of the boom can be easily adjusted, avoiding the adjacent main structure that has been constructed to the standard floor, and ensuring the safety and progress of the project construction.

综上所述,本实用新型提供的一种非标准节起重臂的塔吊,通过多臂节结构连接构成起重臂,根据实际需求调节第二臂节的长度,可以调节整个吊臂的长度,并通过设置配重块的种类和数量调节对应的平衡度,既避免了塔吊与相邻建筑物、相邻塔吊存在空间干涉冲突的问题,也保证了塔吊的主体结构安全。通过在起重臂上设置挡风板,达到了调和起重臂和平衡臂的工作风载之差,减小塔吊的工作阻力,使得非工作状态大风来袭时通过风标效应保证起重臂处于顺风朝向。To sum up, the utility model provides a tower crane with a non-standard section boom, which is connected by a multi-boom section structure to form a boom, and the length of the second boom section can be adjusted according to actual needs, and the length of the entire boom can be adjusted. , and adjust the corresponding balance by setting the type and quantity of counterweight blocks, which not only avoids the problem of space interference and conflict between the tower crane and adjacent buildings and adjacent tower cranes, but also ensures the safety of the main structure of the tower crane. By setting the wind deflector on the boom, the difference between the working wind loads of the boom and the balance arm can be reconciled, and the working resistance of the tower crane can be reduced, so that the boom can be guaranteed by the weather vane effect when a strong wind strikes in the non-working state. in a downwind direction.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (6)

1. A tower crane with a non-standard crane boom comprises a tower body (11) and a base (10) for fixing the bottom of the tower body (11), the upper part of the tower body (11) is provided with a sleeve frame (111), a sleeve frame platform (112) is arranged on the sleeve frame (111), a rotary platform (16) is arranged at the top end of the tower body (11), a control room (113) is arranged on the rotary platform (16), two ends of the rotary platform (16) are respectively connected with a crane arm (12) and a balance arm (13), a lifting hook (15) is arranged on the lifting arm (12), a balancing weight (14) is arranged on the balancing arm (13), the wind screen is characterized in that the crane boom (12) comprises a first boom section (121), a second boom section (122), a third boom section (123) and a boom tip (124) which are sequentially connected end to end, and a wind screen (17) is mounted on the crane boom (12).
2. A tower crane according to claim 1, wherein the crane boom (12) comprises a diagonal web member (18), and the wind deflector (17) is fixed to the diagonal web member (18) by a U-bolt (182) and a nut.
3. A tower crane according to claim 2, wherein a backing plate (184) is provided between the nut and the wind deflector (17).
4. A tower crane according to claim 3, wherein the second arm segment (122) has a length of 7-9.5 m.
5. The tower crane of a non-standard jib boom according to claim 4, wherein the lifting hook (15) is connected to a luffing trolley (19) through a luffing wire rope (20), and the luffing trolley (19) is driven by the luffing wire rope (20) to move along the jib (12).
6. A tower crane according to claim 5, wherein the second arm section (122) has a length, width and height of 7.5m, 1.1m and 2.16m, respectively, and the second arm section (122) has a weight of 1.01 t.
CN202220815917.7U 2022-04-08 2022-04-08 A tower crane with non-standard section jib Expired - Fee Related CN217025112U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115959584A (en) * 2023-02-28 2023-04-14 徐州建机工程机械有限公司 Inverted triangle jib loading boom sail structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115959584A (en) * 2023-02-28 2023-04-14 徐州建机工程机械有限公司 Inverted triangle jib loading boom sail structure
CN115959584B (en) * 2023-02-28 2023-11-10 徐州建机工程机械有限公司 Inverted triangle crane boom sail structure

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