CN216944835U - Cell automatic arrangement device - Google Patents
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- CN216944835U CN216944835U CN202220294153.1U CN202220294153U CN216944835U CN 216944835 U CN216944835 U CN 216944835U CN 202220294153 U CN202220294153 U CN 202220294153U CN 216944835 U CN216944835 U CN 216944835U
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Abstract
本实用新型公开了电芯自动排布装置包括:震动置料箱,侧面设有出料管,所述出料管为圆管状,直径为电芯直径的1.2~1.5倍;导料机构,进料端倾斜的与出料管的末端连通,出料端垂直向下;分料输送机构,位于导料机构的出料的正下方;所述分料输送机构上设有减震层,正对出料管的末端;所述分料输送机构的输送板面宽度不超过电芯直径的两倍;堆料分排机构,与分料输送机构的出料口连通;排布机构,与堆料分排机构的出料口连通,所述排布机构的输送速度大于电芯在堆料分排机构上的移动速度。本实用新型可以将散乱的电芯自动排布为安装架尺寸和内部间隔的形式,方便安装架一次性嵌套电芯,也可以结合自动化生产设备实现快速的组装。
The utility model discloses an automatic arranging device for electric cores, comprising: a vibrating material box, a discharge pipe is arranged on the side, the discharge pipe is in the shape of a circular tube, and the diameter is 1.2 to 1.5 times the diameter of the electric core; The material end is inclined and communicated with the end of the discharge pipe, and the discharge end is vertically downward; the material distribution conveying mechanism is located just below the discharge of the material guiding mechanism; the material distribution conveying mechanism is provided with a shock absorption layer, which is directly opposite to the material conveying mechanism. The end of the discharge pipe; the width of the conveying plate surface of the material distribution and conveying mechanism does not exceed twice the diameter of the cell; the stacking and sorting mechanism is communicated with the discharge port of the material distribution and conveying mechanism; the arrangement mechanism is connected with the stacking material The discharge ports of the sorting mechanism are connected, and the conveying speed of the sorting mechanism is greater than the moving speed of the battery cells on the stacking sorting mechanism. The utility model can automatically arrange the scattered electric cores into the form of the size of the mounting frame and the internal interval, which is convenient for the mounting frame to nest the electric cores at one time, and can also be combined with automatic production equipment to realize rapid assembly.
Description
技术领域technical field
本实用新型涉及电池生产领域,具体涉及电芯自动排布装置。The utility model relates to the field of battery production, in particular to an automatic arranging device for battery cells.
背景技术Background technique
目前新能源主要依靠电池组位于主要能源,电池组包括电芯、散热机构、控制器、外壳等部件组成。电芯通过安装架依次排布固定安装,电芯之间留有间隔,电芯整体的排列方向相同,目前电芯的组装主要是通过人工一个一个的将电芯插设在安装架中,此种方式安装效率低,无法适应于现代化的自动生成。At present, new energy mainly relies on the battery pack as the main energy source, and the battery pack includes the battery cell, the cooling mechanism, the controller, the casing and other components. The cells are arranged and fixed in sequence through the mounting frame. There are spaces between the cells. The overall arrangement direction of the cells is the same. This method has low installation efficiency and cannot be adapted to modern automatic generation.
实用新型内容Utility model content
有鉴于现有技术的上述缺陷,本实用新型的目的就是提供电芯自动排布装置,可以将散乱的电芯自动排布为安装架尺寸和内部间隔的形式,方便安装架一次性嵌套电芯,也可以结合自动化生产设备实现快速的组装。In view of the above-mentioned defects of the prior art, the purpose of the present invention is to provide an automatic cell arrangement device, which can automatically arrange the scattered cells into the form of the size of the mounting frame and the internal interval, which is convenient for the mounting rack to nest the cells at one time. The core can also be combined with automated production equipment to achieve rapid assembly.
本实用新型的目的是通过这样的技术方案实现的:The purpose of this utility model is to realize through such technical scheme:
电芯自动排布装置,包括:Cell automatic arrangement device, including:
震动置料箱,侧面设有出料管,所述出料管为圆管状,直径为电芯直径的 1.2~1.5倍;The vibrating material box is provided with a discharge pipe on the side, and the discharge pipe is in the shape of a round tube, and the diameter is 1.2 to 1.5 times the diameter of the cell;
导料机构,进料端倾斜的与出料管的末端连通,出料端垂直向下;Material guiding mechanism, the feeding end is inclined and connected to the end of the discharging pipe, and the discharging end is vertically downward;
分料输送机构,位于导料机构的出料的正下方;所述分料输送机构上设有减震层,正对出料管的末端;所述分料输送机构的输送板面宽度不超过电芯直径的两倍;The material distribution conveying mechanism is located just below the discharge of the material guide mechanism; the material distribution conveying mechanism is provided with a shock absorption layer, which is facing the end of the discharge pipe; the width of the conveying plate surface of the material distribution conveying mechanism does not exceed twice the diameter of the cell;
堆料分排机构,与分料输送机构的出料口连通;The stacking and sorting mechanism is communicated with the discharge port of the sorting and conveying mechanism;
排布机构,与堆料分排机构的出料口连通,所述排布机构的输送速度大于电芯在堆料分排机构上的移动速度。The arranging mechanism is communicated with the discharge port of the stacking and sorting mechanism, and the conveying speed of the arranging mechanism is greater than the moving speed of the battery cells on the stacking and sorting mechanism.
进一步地,所述震动置料箱包括:Further, the vibration material box includes:
底板;bottom plate;
减震弹簧,垂直的设置在底板上;The shock-absorbing spring is vertically arranged on the bottom plate;
放置箱,设置减震弹簧上,所述放置箱的侧面设有开口,所述放置箱的底板向开口倾斜;The placement box is arranged on the shock-absorbing spring, the side of the placement box is provided with an opening, and the bottom plate of the placement box is inclined toward the opening;
出料管,一端与开口连通,另一端与导料机构连通;所述出料管的轴线平行于放置箱的底板的板面;所述出料管的内壁与放置箱的内壁平滑过渡;One end of the discharge pipe is communicated with the opening, and the other end is communicated with the material guiding mechanism; the axis of the discharge pipe is parallel to the plate surface of the bottom plate of the placing box; the inner wall of the discharge pipe and the inner wall of the placing box smoothly transition;
震动机构,设置在放置箱的外侧壁上。The vibration mechanism is arranged on the outer side wall of the placing box.
进一步地,所述导料机构包括:Further, the material guiding mechanism includes:
引导管,一端外套在出料管的末端,所述引导管的直径大于出料管的直径;a guide pipe, one end of which is sheathed at the end of the discharge pipe, and the diameter of the guide pipe is larger than that of the discharge pipe;
转向管,为圆弧形,一端与引导管的另一端连通,另一端垂直向下;The steering tube is arc-shaped, one end is connected with the other end of the guide tube, and the other end is vertically downward;
缩颈管,一端与转向管的另一端连通,另一端的内径为电芯直径的1.05~1.1 倍,所述缩颈管垂直向下的指向分料输送机构。One end of the necked tube is connected with the other end of the steering tube, and the inner diameter of the other end is 1.05-1.1 times the diameter of the battery core.
进一步地,所述导料机构还包括引导板,与缩颈管的下端固接,所述引导板的板面垂直分料输送机构,所示引导板的板面垂直于分料输送机构的输送方向;所述引导板在于缩颈管在分料输送机构上的垂直投影位于缩颈管在分料输送机构上的垂直投影的上游;所述引导板的下端距离分料输送机构的减震层的高度为电芯高度的 0.2~0.3倍;Further, the material guide mechanism also includes a guide plate, which is fixedly connected to the lower end of the necking pipe, the plate surface of the guide plate is perpendicular to the material distribution conveying mechanism, and the plate surface of the shown guide plate is perpendicular to the conveying of the material distribution conveying mechanism. direction; the guide plate is located upstream of the vertical projection of the necking pipe on the distribution conveying mechanism; the lower end of the guide plate is away from the shock absorption layer of the distribution conveying mechanism The height of the cell is 0.2 to 0.3 times the height of the cell;
进一步地,所述分料输送机构包括:Further, the material distribution and conveying mechanism includes:
输送传送带;conveyor belt;
减震层,涂覆在输送传送带的带面上;Shock-absorbing layer, coated on the belt surface of the conveyor belt;
接料箱,开口向上,输送传送带的上带面为穿过接料箱;所述接料箱位于导料机构的出料端在输送传送带上的垂直的投影两侧。The material receiving box has an upward opening, and the upper belt surface of the conveying belt passes through the material receiving box; the material receiving box is located on both sides of the vertical projection of the discharge end of the material guiding mechanism on the conveying conveyor belt.
进一步地,所述堆料分排机构包括:Further, the stacking sorting mechanism includes:
引料板,与分料输送机构的出料口水平连通;所述引料板的长度方向与分料输送机构的输送方向同向;The introduction plate is horizontally connected with the discharge port of the material distribution conveying mechanism; the length direction of the introduction plate is in the same direction as the conveying direction of the material distribution conveying mechanism;
两块护板,相对的垂直的设置在引料板的上板面;所述护板的一端位于导料机构在分料输送机构上垂直投影的两侧,另一端与引料板的另一端齐平;Two protective plates are arranged on the upper surface of the guide plate oppositely and vertically; one end of the protective plate is located on both sides of the vertical projection of the guide mechanism on the material distribution and conveying mechanism, and the other end is flush with the other end of the guide plate ;
堆料板,与引料板水平连通,所述堆料板的宽度大于引料板的宽度;a stacking plate, which is horizontally communicated with the feeding plate, and the width of the stacking plate is larger than that of the feeding plate;
两块围挡,设置在堆料板的相对两侧,一端与护板无缝连接,另一端与堆料板齐平;Two enclosures are arranged on opposite sides of the stacking plate, one end is seamlessly connected with the guard plate, and the other end is flush with the stacking plate;
若干分隔板,依次检测的设置在堆料板上,所述分隔板的长度方向平行于堆料板的长度方向。A plurality of dividing plates are arranged on the stacking plate in sequence, and the length direction of the dividing plates is parallel to the length direction of the stacking plate.
进一步地,所述堆料板包括:Further, the stacking plate includes:
扩面部,成梯形,较小端与引料板同轴连通;The expanded surface is trapezoidal, and the smaller end is coaxially connected to the lead plate;
堆积部,成矩形,与扩面部的较大端水平连通;所述分隔板设置在堆积部上。The stacking part is rectangular and communicates horizontally with the larger end of the expanding part; the partition plate is arranged on the stacking part.
进一步地,所述堆积部上均匀间隔设有若干列延其长度方向的插孔;所述分隔板的下端设有与插孔对应的插杆;所述分隔板的头部为梭形,尾部与堆积部的尾部齐平。Further, the stacking part is provided with several rows of sockets extending along its length direction at uniform intervals; the lower end of the partition plate is provided with a plunger corresponding to the socket; the head of the partition plate is a shuttle-shaped , the tail is flush with the tail of the stacking part.
进一步地,还包括:Further, it also includes:
两块限位板,所述限位板的下端也设置与插孔对应的插杆;所述限位板的内侧板面平行于分隔板的长度方向,尾部与分隔板的尾部齐平;Two limit plates, the lower end of the limit plate is also provided with a plunger corresponding to the jack; the inner surface of the limit plate is parallel to the length direction of the partition plate, and the tail is flush with the tail of the partition plate ;
两块支板,一端分别与两块限位板的头部固接;另一端斜向与相邻的围挡的内壁相抵。One end of the two support plates is respectively fixed with the heads of the two limit plates; the other end is obliquely abutted against the inner wall of the adjacent enclosure.
进一步地,所述排布机构为排布传送带,进料端与堆积部的尾部连通,所述排布传送带的传送方向平行于分隔板的长度方向。Further, the arranging mechanism is an arranging conveyor belt, the feeding end communicates with the tail of the stacking part, and the conveying direction of the arranging conveyor belt is parallel to the length direction of the partition plate.
由于采用了上述技术方案,本实用新型具有如下的优点:Owing to adopting the above-mentioned technical scheme, the utility model has the following advantages:
震动置料箱将散乱的电芯依次排布输送,通过导料机构将电芯输送到分料输送机构上,电芯通过导料机构垂直的向分料输送机构撞击,与减震层接触。电芯的负极由于地面平整,其与减震层冲击后可以平稳的垂直的立在减震层上,电芯的正极由于具有外凸的电极,因此与减震层冲击后将会倾倒,这样就实现了对电芯同向的分拣,再输送到堆料分排机构进行分排堆积,最后通过排布机构与堆料分排机构的运动速度差,使得电芯被成矩形整列的排布在排布机构上。The vibrating material box arranges and transports the scattered cells in sequence, and transports the cells to the material-distributing conveying mechanism through the material-guiding mechanism. Since the negative electrode of the battery cell is flat on the ground, it can stand on the shock absorbing layer smoothly and vertically after impacting with the shock absorbing layer. The positive electrode of the battery core will fall over after impacting with the shock absorbing layer due to its convex electrode. It realizes the sorting of the cells in the same direction, and then transports them to the stacking and sorting mechanism for sorting and stacking. Finally, through the movement speed difference between the sorting mechanism and the stacking and sorting mechanism, the cells are arranged in a rectangular row. Arranged on the arrangement mechanism.
本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。Other advantages, objects and features of the present invention will be set forth in the description to the extent that follows, and to the extent will be apparent to those skilled in the art based on a study of the following, or may be Lessons are learned from the practice of the present invention.
附图说明Description of drawings
本实用新型的附图说明如下:The accompanying drawings of the present utility model are described as follows:
图1实施例中电芯自动排布装置的正视结构示意图。FIG. 1 is a schematic front view of the structure of the automatic cell arrangement device in the embodiment of FIG. 1 .
图2为图1中A处放大结构示意图。FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 .
图3为图1中B处放大结构示意图。FIG. 3 is an enlarged schematic view of the structure at B in FIG. 1 .
图4为图1中C处放大结构示意图。FIG. 4 is an enlarged schematic view of the structure at C in FIG. 1 .
图5为图1中D-D剖处结构示意图。FIG. 5 is a schematic structural diagram of the D-D section in FIG. 1 .
图中:11.底板;12.减震弹簧;13.放置箱;14.出料管;15.震动机构;21.引导管;22.转向管;23.缩颈管;24.引导板;31.输送传送带;32.减震层;33.接料箱; 41.引料板;42.护板;431.扩面部;432.堆积部;433.插孔;44.围挡;45.分隔板; 46.插杆;47.限位板;48.支板;5.排布机构;6.电芯。In the figure: 11. Bottom plate; 12. Damping spring; 13. Placing box; 14. Discharge pipe; 15. Vibration mechanism; 21. Guide pipe; 22. Steering pipe; 23. Neck pipe; 24. Guide plate; 31. Conveyor belt; 32. Damping layer; 33. Receiving box; 41. Feeding plate; 42. Guard plate; 431. Expansion part; 432. Accumulation part; Separation plate; 46. Insert rod; 47. Limit plate; 48. Support plate; 5. Arrangement mechanism; 6. Cell.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.
实施例:Example:
如图1至图5所示,电芯6自动排布装置,包括:As shown in Fig. 1 to Fig. 5, the device for automatically arranging the
震动置料箱,侧面设有出料管14,所述出料管14为圆管状,直径为电芯6直径的1.3倍;The vibrating material box is provided with a
导料机构,进料端倾斜的与出料管14的末端连通,出料端垂直向下;For the material guiding mechanism, the feeding end is inclined and communicated with the end of the discharging
分料输送机构,位于导料机构的出料的正下方;所述分料输送机构上设有减震层32,正对出料管14的末端;所述分料输送机构的输送板面宽度不超过电芯6直径的两倍;The material distribution conveying mechanism is located just below the discharge of the material guiding mechanism; the material distribution conveying mechanism is provided with a
堆料分排机构,与分料输送机构的出料口连通;The stacking and sorting mechanism is communicated with the discharge port of the sorting and conveying mechanism;
排布机构5,与堆料分排机构的出料口连通,所述排布机构5的输送速度大于电芯6在堆料分排机构上的移动速度。The arranging mechanism 5 is communicated with the discharge port of the stacking and sorting mechanism, and the conveying speed of the arranging mechanism 5 is greater than the moving speed of the
震动置料箱将散乱的电芯6依次排布输送,通过导料机构将电芯6输送到分料输送机构上,电芯6通过导料机构垂直的向分料输送机构撞击,与减震层32接触。电芯6的负极由于地面平整,其与减震层32冲击后可以平稳的垂直的立在减震层 32上,电芯6的正极由于具有外凸的电极,因此与减震层32冲击后将会倾倒,这样就实现了对电芯6同向的分拣,再输送到堆料分排机构进行分排堆积,最后通过排布机构5与堆料分排机构的运动速度差,使得电芯6被成矩形整列的排布在排布机构5上。The vibrating material box arranges and transports the
本实施例中,所述震动置料箱包括:In this embodiment, the vibration material box includes:
底板11;bottom plate 11;
减震弹簧12,垂直的设置在底板11上;The shock-absorbing
放置箱13,设置减震弹簧12上,所述放置箱13的侧面设有开口,所述放置箱 13的底板11向开口倾斜;The
出料管14,一端与开口连通,另一端与导料机构连通;所述出料管14的轴线平行于放置箱13的底板11的板面;所述出料管14的内壁与放置箱13的内壁平滑过渡;One end of the
震动机构15,设置在放置箱13的外侧壁上。The vibration mechanism 15 is arranged on the outer side wall of the
通过震动机构15使放置箱13震动,从而使得放置箱13内的电芯6震动,电芯6通过震动以及放置箱13底部的倾斜,一一进入出料管14中。The
本实施例中,所述导料机构包括:In this embodiment, the material guiding mechanism includes:
引导管21,一端外套在出料管14的末端,所述引导管21的直径大于出料管 14的直径;The
转向管22,为圆弧形,一端与引导管21的另一端连通,另一端垂直向下;The steering
缩颈管23,一端与转向管22的另一端连通,另一端的内径为电芯6直径的 1.05倍,所述缩颈管23垂直向下的指向分料输送机构。One end of the necked tube 23 is communicated with the other end of the steering
导料管外套在出料管14上,出料管14的震动不影响导料管,转向管22将电芯6引导垂直;缩颈管23对电芯6滑动限位,使得其与减震层32接触时为垂直冲击,减少倾斜冲击。The material guide tube is sheathed on the
本实施例中,所述导料机构还包括引导板24,与缩颈管23的下端固接,所述引导板24的板面垂直分料输送机构,所示引导板24的板面垂直于分料输送机构的输送方向;所述引导板24在于缩颈管23在分料输送机构上的垂直投影位于缩颈管 23在分料输送机构上的垂直投影的上游;所述引导板24的下端距离分料输送机构的减震层32的高度为电芯6高度的0.2倍;In this embodiment, the material guiding mechanism further includes a guiding
电芯6负极与减震层32冲击时,有时也会导致电芯6倾倒,此时通过引导板 24可以对电芯6起到一定的扶稳的作用,减少电芯6负极冲击时电芯6依旧倾斜的可能性。When the negative electrode of the
本实施例中,所述分料输送机构包括:In this embodiment, the material distribution and conveying mechanism includes:
输送传送带31;
减震层32,涂覆在输送传送带31的带面上;The
接料箱33,开口向上,输送传送带31的上带面为穿过接料箱33;所述接料箱 33位于导料机构的出料端在输送传送带31上的垂直的投影两侧。The
减震层32可以硅胶或橡胶材质,缓冲冲击力,同时给带动电芯6移动提供摩擦力,迫使电芯6相互推挤,从而电芯6可以在堆料分排机构中紧密堆挤。The shock-absorbing
本实施例中,所述堆料分排机构包括:In this embodiment, the stacking sorting mechanism includes:
引料板41,与分料输送机构的出料口水平连通;所述引料板41的长度方向与分料输送机构的输送方向同向;The
两块护板42,相对的垂直的设置在引料板41的上板面;所述护板42的一端位于导料机构在分料输送机构上垂直投影的两侧,另一端与引料板41的另一端齐平;Two
堆料板,与引料板41水平连通,所述堆料板的宽度大于引料板41的宽度;The stacking plate is in horizontal communication with the
两块围挡44,设置在堆料板的相对两侧,一端与护板42无缝连接,另一端与堆料板齐平;Two
若干分隔板45,依次检测的设置在堆料板上,所述分隔板45的长度方向平行于堆料板的长度方向。A plurality of dividing
引料板41给电芯6输送移动提供通道,护板42可以在电芯6与减震层32摩擦推动的时候保护电芯6不倾倒。电芯6在堆料板和引料板41上移动时,电芯6与堆料板和引料板41的摩擦力较小,电芯6不易倾倒。电芯6排布一般为几行,因此需要通过分隔板45将电芯6分行间隔设置。The
本实施例中,所述堆料板包括:In this embodiment, the stacking plate includes:
扩面部431,成梯形,较小端与引料板41同轴连通;The expanded
堆积部432,成矩形,与扩面部431的较大端水平连通;所述分隔板45设置在堆积部432上。The stacking
本实施例中,所述堆积部432上均匀间隔设有若干列延其长度方向的插孔 433;所述分隔板45的下端设有与插孔433对应的插杆46;所述分隔板45的头部为梭形,尾部与堆积部432的尾部齐平。In this embodiment, the stacking
根据不同安装架电芯6的间隔和列数不同,因此通过可改变的分隔板45可以适用不同的安装架。According to different mounting racks, the intervals and the number of columns of the
本实施例中,还包括:In this embodiment, it also includes:
两块限位板47,所述限位板47的下端也设置与插孔433对应的插杆46;所述限位板47的内侧板面平行于分隔板45的长度方向,尾部与分隔板45的尾部齐平;Two
两块支板48,一端分别与两块限位板47的头部固接;另一端斜向与相邻的围挡44的内壁相抵。One end of the two
当安装架的宽度小于堆积部432尾部的宽度时,通过限位板47可以匹配安装架。When the width of the mounting bracket is smaller than the width of the tail portion of the stacking
本实施例中,所述排布机构5为排布传送带,进料端与堆积部432的尾部连通,所述排布传送带的传送方向平行于分隔板45的长度方向。In this embodiment, the arranging mechanism 5 is an arranging conveyor belt, the feeding end communicates with the tail of the stacking
本实施例电芯6自动排布装置是这样工作的,将散乱的电芯6放置到放置箱13 中,根据安装架的行列数以及间隔放置对应的分隔板45和限位板47。The
启动设备,震动机构15震动,电芯6在放置箱13中,在重力的作用下一一排布的进入到出料管14中,再沿着出料管14滑入转向管22以及缩颈管23中,从缩颈管23中垂直向下的撞击到减震层32上,如果电芯6负极向下,电芯6可以稳定的垂直的竖立在减震层32上,如果电芯6正极向下,由于电芯6与减震层32接触的面积较小,在冲击力的作用下,电芯6将会倾覆,掉落到接料箱33中,接料箱 33中的电芯6可以再次置入放置箱13中。Start the device, the vibration mechanism 15 vibrates, the
电芯6在减震层32上向引导板24移动,电芯6相互推挤使得位于引导板24 的电芯6被迫向扩面部431和堆积部432移动。在电芯6的相互推挤下,电芯6向排布机构5移动,由于排布机构5与电芯6之间的摩擦力大于电芯6与堆积不和扩面部431的摩擦力,电芯6向排布机构5移动受阻,因此电芯6将会把堆积部432 和扩面部431填满。The
在电芯6将将堆积部432填满后,启动排布机构5转动,根据安装架上电芯6 间隔距离,控制排布机构5转动速度,使得落到排布机构5上的电芯6按照安装架的尺寸和间隔排布。After the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions, and they should all be included in the scope of the claims of the present invention.
Claims (10)
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