CN209777625U - Automatic feeding mechanism for inspection machine - Google Patents
Automatic feeding mechanism for inspection machine Download PDFInfo
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- CN209777625U CN209777625U CN201920599760.7U CN201920599760U CN209777625U CN 209777625 U CN209777625 U CN 209777625U CN 201920599760 U CN201920599760 U CN 201920599760U CN 209777625 U CN209777625 U CN 209777625U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 22
- 238000007689 inspection Methods 0.000 title claims abstract description 17
- 230000000903 blocking effect Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000005192 partition Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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Abstract
本实用新型公开了用于检查机的自动送料机构,送料机构包括放料管、下料装置、挡料装置和推料装置,下料装置设置在放料管的下端,挡料装置设置在下料装置和放料管之间,推料装置设置在挡料装置和下料装置之间,下料装置包括下料柱和下料气缸,下料柱与放料管之间设有隔板,隔板上设有放置位,放置位上设有通孔,放料管的两侧均设有安装块,两个安装块之间设有安装板,安装板上设有定位孔,定位孔的下端设有环形台阶,放置位的后端设有输送带,推料装置包括推板和推料气缸,放料管的两侧设有导轨,导轨上设有滑块,推板设置在滑块上。本实用新型结构简单、操作方便,自动化程度高,能有效减少人工成本,降低劳动强度,提高了生产效率。
The utility model discloses an automatic feeding mechanism for an inspection machine. The feeding mechanism includes a feeding pipe, a feeding device, a material blocking device and a feeding device. The feeding device is arranged at the lower end of the feeding pipe, and the feeding device is arranged at the feeding Between the device and the discharge pipe, the pushing device is arranged between the blocking device and the unloading device. The unloading device includes a unloading column and an unloading cylinder. There is a place on the board, and a through hole is provided on the place. Both sides of the discharge pipe are provided with mounting blocks. A mounting plate is provided between the two mounting blocks. A positioning hole is provided on the mounting plate. The lower end of the positioning hole There are circular steps, the rear end of the place is equipped with a conveyor belt, the pushing device includes a push plate and a push cylinder, guide rails are provided on both sides of the discharge pipe, slide blocks are provided on the guide rails, and the push plate is set on the slide block . The utility model has the advantages of simple structure, convenient operation and high degree of automation, which can effectively reduce labor costs, reduce labor intensity and improve production efficiency.
Description
技术领域technical field
本实用新型涉及检查机技术领域,具体涉及用于检查机的自动送料机构。The utility model relates to the technical field of inspection machines, in particular to an automatic feeding mechanism for inspection machines.
背景技术Background technique
转子是电机的关键部件,在电机生产过程中,转子需要在其外侧进行绝缘层的涂覆后,涂覆完成后需要对其外观检查,看是否存在漏涂、涂覆不均匀等情况出现,目前的转子外观检查装置,包括相互连接的放大镜和显示器,其中放大镜与显示器结合构成公众熟知的电子放大镜,检查时,人手拿着转子放置在放大镜下方,从显示器上就可以看到放大的影像,以此判断转子外观是否符合要求。这种外观检查装置的弊端是:需要人手拿着转子进行检查,一方面增大了劳动量,另一方面手的影像会对转子的影像产生干涉,从而影响了检查结果的准确性。The rotor is the key component of the motor. During the production process of the motor, the rotor needs to be coated with an insulating layer on its outer side. After the coating is completed, it needs to be inspected to see if there is any missing coating or uneven coating. The current rotor appearance inspection device includes a magnifying glass and a display connected to each other. The magnifying glass and the display are combined to form an electronic magnifying glass that is well known to the public. During inspection, the rotor is placed under the magnifying glass with the hand, and the magnified image can be seen from the display. In order to judge whether the appearance of the rotor meets the requirements. The disadvantage of this visual inspection device is that the rotor needs to be inspected by hand, which increases the workload on the one hand, and on the other hand, the image of the hand will interfere with the image of the rotor, thus affecting the accuracy of the inspection results.
发明内容Contents of the invention
针对上述现有技术的缺陷,本实用新型提供用于检查机的自动送料机构,结构简单、操作方便,自动化程度高,能有效减少人工成本,降低劳动强度,提高了生产效率。Aiming at the defects of the above-mentioned prior art, the utility model provides an automatic feeding mechanism for the inspection machine, which has simple structure, convenient operation, high degree of automation, can effectively reduce labor costs, reduce labor intensity, and improve production efficiency.
为实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
用于检查机的自动送料机构,送料机构包括放料管、下料装置、挡料装置和推料装置,所述放料管设有四个以上,放料管用于放置电机转子,下料装置设置在放料管的下端,下料装置用于带动放料管最底部电机转子向下移动,挡料装置设置在下料装置和放料管之间,挡料装置用于阻挡倒数第二个电机转子向下掉落,挡料装置包括挡料板和用于驱动挡料板插入倒数第二个电机转子下方的挡料气缸,推料装置设置在挡料装置和下料装置之间,下料装置包括下料柱和驱动下料柱上下活动的下料气缸,下料柱与放料管之间设有隔板,隔板上设有用于放置电机转子的放置位,放置位上设有通孔,通孔的直径小于电机转子的直径,放料管的两侧均设有向上凸起的安装块,两个安装块之间设有安装板,安装板上设有多个与放料管适配的定位孔,定位孔的下端设有环形台阶,放料管的下端插入定位孔内,放料管的侧壁抵在环形台阶上,下料柱穿过通孔插入定位孔内抵在放料管最底部电机转子的下端,放置位的后端设有用于将电机转子输送到下一个工位的输送带,推料装置包括推板和用于驱动推板将电机转子从放置位推送到输送带上的推料气缸,放料管的两侧设有导轨,导轨上设有滑块,推板设置在滑块上。It is used for the automatic feeding mechanism of the inspection machine. The feeding mechanism includes a feeding pipe, a feeding device, a material blocking device and a pushing device. There are more than four feeding pipes. The feeding pipe is used to place the motor rotor, and the feeding device Set at the lower end of the discharge pipe, the unloading device is used to drive the motor rotor at the bottom of the discharge pipe to move downward, the stopper device is set between the discharge device and the discharge pipe, and the stopper device is used to block the penultimate motor The rotor falls downwards, and the blocking device includes a blocking plate and a blocking cylinder for driving the blocking plate to be inserted under the rotor of the penultimate motor. The pushing device is arranged between the blocking device and the unloading device, and the unloading The device includes a feeding column and a feeding cylinder that drives the feeding column to move up and down. There is a partition between the feeding column and the discharge pipe. There is a place on the partition for placing the motor rotor. The diameter of the through hole is smaller than the diameter of the motor rotor. Both sides of the discharge pipe are provided with upwardly protruding mounting blocks. There is a mounting plate between the two mounting blocks. Adapted positioning hole, the lower end of the positioning hole is provided with a ring-shaped step, the lower end of the discharge pipe is inserted into the positioning hole, the side wall of the discharge pipe is against the ring-shaped step, and the discharge column is inserted through the through hole into the positioning hole and rests on it. The lower end of the motor rotor at the bottom of the discharge tube, the rear end of the placement position is provided with a conveyor belt for transporting the motor rotor to the next station, the pushing device includes a push plate and is used to drive the push plate to push the motor rotor from the placement position To the push cylinder on the conveyor belt, guide rails are provided on both sides of the discharge pipe, slide blocks are provided on the guide rails, and the push plate is arranged on the slide blocks.
上述说明中,作为优选,所述推板朝向电机转子方向的一端设有与电机转子侧壁相匹配的弧形槽,弧形槽的下端设有向外伸出的台阶面。In the above description, as a preference, one end of the push plate facing the direction of the motor rotor is provided with an arc-shaped groove matching the side wall of the motor rotor, and the lower end of the arc-shaped groove is provided with a stepped surface protruding outward.
上述说明中,作为优选,所述推板的宽度与相邻两个定位板之间的宽度对应。In the above description, preferably, the width of the push plate corresponds to the width between two adjacent positioning plates.
上述说明中,作为优选,所述相邻环形台阶之间设有定位板,相邻两个定位板的下端分别抵在放置位的两侧。In the above description, preferably, a positioning plate is provided between the adjacent annular steps, and the lower ends of two adjacent positioning plates respectively abut against both sides of the placement position.
本实用新型所产生的有益效果是:通过自动送料机构可以有效的对电机转子的进料进行自动化输送,避免人手来对电机转子进行抓取检查,防止人手的影像对转子的影像产生干涉,提高检查结果的准确性,降低人工劳动强度和人工成本。The beneficial effect produced by the utility model is: the automatic feeding mechanism can effectively carry out the automatic conveying of the motor rotor's feeding material, avoiding the manual inspection of the motor rotor, preventing the human hand's image from interfering with the rotor's image, and improving Check the accuracy of the results, reduce labor intensity and labor costs.
附图说明Description of drawings
图1:为本实用新型之实施例的整机结构主视角度的立体结构示意图;Fig. 1: is the three-dimensional structure schematic diagram of the main viewing angle of the complete machine structure of the embodiment of the present utility model;
图2:为本实用新型之实施例的整机结构后视角度的立体结构示意图;Fig. 2: is the three-dimensional structure schematic diagram of the rear view angle of the complete machine structure of the embodiment of the present utility model;
图3:为本实用新型之实施例的组装结构示意图;Fig. 3: is the schematic diagram of the assembly structure of the embodiment of the present utility model;
图4:为本实用新型之实施例的推料气缸结构示意图;Fig. 4: is the structural representation of the pushing cylinder of the embodiment of the utility model;
图5:为本实用新型之实施例的隔板结构示意图;Figure 5: a schematic diagram of the partition structure of an embodiment of the present utility model;
图6:为本实用新型之实施例的挡料气缸结构示意图;Fig. 6: is the structural schematic diagram of the retaining cylinder of the embodiment of the utility model;
附图标识说明:10-放料管,11-安装块,12-安装板,15-定位板,16-导轨,17-滑块,18-推板,181-弧形槽,182-台阶面,19-推料气缸,20-下料柱,21-下料气缸,30-挡料气缸,31-挡料板,40-隔板,41-放置位,42-通孔,50-输送带,60-电机转子,100-机座,101-工作平台,102-送料机构,103-拍摄机构,104-出料机构。Description of accompanying drawings: 10-feeding pipe, 11-installation block, 12-installation plate, 15-positioning plate, 16-guide rail, 17-slider, 18-push plate, 181-arc groove, 182-step surface , 19-Pushing cylinder, 20-Unloading column, 21-Unloading cylinder, 30-Retaining cylinder, 31-Retaining plate, 40-Partition, 41-Placing position, 42-Through hole, 50-Conveyor belt , 60-motor rotor, 100-frame, 101-working platform, 102-feeding mechanism, 103-shooting mechanism, 104-discharging mechanism.
具体实施方式Detailed ways
为更清楚地阐述本实用新型的结构特征、技术手段及其所达到的具体目的和功能,下面结合附图与具体实施例来对本实用新型作进一步详细说明:In order to more clearly illustrate the structural features, technical means and the specific purpose and functions achieved by the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
本实施例:如图1-2所示,自动送料机构具体使用在用于检查电机转子外观的外观自动检查机上,外观自动检查机包括机座100和设置在机座100上的控制面板,机座100上设有工作平台101,工作平台101从左往右依次设有送料机构102、拍摄机构103和出料机构104。This embodiment: as shown in Figure 1-2, the automatic feeding mechanism is specifically used on the appearance automatic inspection machine for checking the appearance of the motor rotor. The appearance automatic inspection machine includes a machine base 100 and a control panel arranged on the machine base 100. A working platform 101 is provided on the seat 100, and the working platform 101 is provided with a feeding mechanism 102, a photographing mechanism 103 and a material discharging mechanism 104 sequentially from left to right.
如图3-6所示,用于检查机的自动送料机构,送料机构包括放料管10、下料装置、挡料装置和推料装置,所述放料管10设有五个,放料管10用于放置电机转子60,下料装置设置在放料管10的下端,下料装置用于带动放料管10最底部电机转子60向下移动,挡料装置设置在下料装置和放料管10之间,挡料装置用于阻挡倒数第二个电机转子60向下掉落,挡料装置包括挡料板31和用于驱动挡料板31插入倒数第二个电机转子60下方的挡料气缸30,推料装置设置在挡料装置和下料装置之间,下料装置包括下料柱20和驱动下料柱20上下活动的下料气缸21,下料柱20与放料管10之间设有隔板40,隔板40上设有用于放置电机转子60的放置位41,放置位41上设有通孔42,通孔42的直径小于电机转子60的直径,放料管10的两侧均设有向上凸起的安装块11,两个安装块11之间设有安装板12,安装板12上设有多个与放料管10适配的定位孔,定位孔的下端设有环形台阶,相邻环形台阶之间设有定位板15,相邻两个定位板15的下端分别抵在放置位41的两侧,放料管10的下端插入定位孔内,放料管10的侧壁抵在环形台阶上,下料柱20穿过通孔42插入定位孔内抵在放料管10最底部电机转子60的下端,放置位41的后端设有用于将电机转子60输送到下一个工位的输送带50,推料装置包括推板18和用于驱动推板18将电机转子60从放置位41推送到输送带50上的推料气缸19,放料管10的两侧设有导轨16,导轨16上设有滑块17,推板18设置在滑块17上,推板18朝向电机转子60方向的一端设有与电机转子60侧壁相匹配的弧形槽181,弧形槽181的下端设有向外伸出的台阶面182,推板18的宽度与相邻两个定位板15之间的宽度对应。As shown in Figure 3-6, it is used for the automatic feeding mechanism of the inspection machine. The feeding mechanism includes a discharging pipe 10, a feeding device, a material blocking device and a pushing device. There are five discharging pipes 10, and the discharging The tube 10 is used to place the motor rotor 60. The unloading device is arranged at the lower end of the unloading tube 10. The unloading device is used to drive the motor rotor 60 at the bottom of the unloading tube 10 to move downward. Between the tubes 10, the stopper device is used to stop the penultimate motor rotor 60 from falling downwards. The stopper device includes a stopper plate 31 and a stopper for driving the stopper plate 31 to be inserted under the penultimate motor rotor 60. The feeding cylinder 30, the pushing device is arranged between the blocking device and the unloading device, the unloading device includes the unloading column 20 and the unloading cylinder 21 which drives the unloading column 20 to move up and down, the unloading column 20 and the discharge pipe 10 Spacer 40 is arranged between, and spacer 40 is provided with the placement position 41 that is used to place motor rotor 60, and placement position 41 is provided with through hole 42, and the diameter of through hole 42 is less than the diameter of motor rotor 60, and discharge pipe 10 Mounting blocks 11 protruding upwards are provided on both sides of the mounting block 11, and a mounting plate 12 is provided between the two mounting blocks 11. The mounting plate 12 is provided with a plurality of positioning holes adapted to the discharge pipe 10, and the lower end of the positioning hole Annular steps are provided, positioning plates 15 are arranged between the adjacent annular steps, the lower ends of two adjacent positioning plates 15 are respectively against the two sides of the placement position 41, the lower end of the discharge pipe 10 is inserted into the positioning hole, and the discharge pipe The side wall of 10 rests on the annular step, and the lower material column 20 is inserted into the positioning hole through the through hole 42 and resists the lower end of the motor rotor 60 at the bottom of the discharge pipe 10. The rear end of the placement position 41 is provided with a motor rotor 60. Delivered to the conveyor belt 50 of the next station, the pushing device includes a push plate 18 and is used to drive the push plate 18 to push the motor rotor 60 from the placement position 41 to the push cylinder 19 on the conveyor belt 50, the discharge pipe 10 Both sides are provided with guide rails 16, on which guide rails 16 are provided with slide blocks 17, and push plate 18 is arranged on slide block 17, and one end of push plate 18 facing the direction of motor rotor 60 is provided with an arc-shaped groove matching the side wall of motor rotor 60 181 , the lower end of the arc-shaped groove 181 is provided with a stepped surface 182 protruding outward, and the width of the push plate 18 corresponds to the width between two adjacent positioning plates 15 .
本实用新型的工作原理,使用时,将电机转子60放入放料管10内,下料柱20通过下料气缸21驱动,将放料管10最底部的电机转子60带动向下活动,挡料气缸30的挡料板31插入倒数第二个电机转子60的下端,通过台阶面182抵住电机转子60,防止其他电机转子60往下掉落,最底部的电机转子60掉落到隔板40的放置位41上,电机转子60放置位41前端的推料气缸19通过推板18将电机转子60推送到电机转子60后端的输送带50上,由输送带50将电机转子60输送到下一个工位。The working principle of the utility model is that when in use, the motor rotor 60 is put into the discharge pipe 10, and the discharge column 20 is driven by the discharge cylinder 21, and the motor rotor 60 at the bottom of the discharge pipe 10 is driven downward to move, and the The baffle plate 31 of the material cylinder 30 is inserted into the lower end of the penultimate motor rotor 60, and resists the motor rotor 60 through the step surface 182 to prevent other motor rotors 60 from falling down, and the bottom motor rotor 60 falls to the partition 40 on the placement position 41, the motor rotor 60 is placed on the front end of the 41 pushing cylinder 19 to push the motor rotor 60 to the conveyor belt 50 at the rear end of the motor rotor 60 through the push plate 18, and the motor rotor 60 is transported to the bottom by the conveyor belt 50. a workstation.
以上所述,仅是本实用新型的较佳实施例而已,并不用以限制本实用新型,故凡是依据本实用新型的技术实际对以上实施例所作的任何修改、等同替换、改进等,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical practice of the present utility model are still valid. It belongs to the scope of the technical solution of the utility model.
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CN111319974A (en) * | 2020-03-31 | 2020-06-23 | 常州赛凯电器设备有限公司 | A micro-motor rotor coating machine |
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CN111319974A (en) * | 2020-03-31 | 2020-06-23 | 常州赛凯电器设备有限公司 | A micro-motor rotor coating machine |
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