CN216708590U - TempSense intelligent temperature-regulating multilayer pajama fabric - Google Patents
TempSense intelligent temperature-regulating multilayer pajama fabric Download PDFInfo
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- CN216708590U CN216708590U CN202123382108.6U CN202123382108U CN216708590U CN 216708590 U CN216708590 U CN 216708590U CN 202123382108 U CN202123382108 U CN 202123382108U CN 216708590 U CN216708590 U CN 216708590U
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Abstract
The utility model discloses a TempSense intelligent temperature-regulating multilayer pajama fabric which comprises an upper surface layer, a lower surface layer and a middle layer; yarns of the upper surface layer and the lower surface layer are both TempSense intelligent temperature-regulating folded yarns, and PCM microcapsules are arranged in the TempSense intelligent temperature-regulating folded yarns; the middle layer is provided with a plurality of layers which are positioned between the upper surface layer and the lower surface layer; the upper surface layer and the lower surface layer are alternately transposed and used for forming a pattern and enabling the upper surface layer, the plurality of intermediate layers and the lower surface layer to be compounded into a whole. According to the utility model, the prepared pajama fabric has intelligent temperature control performance, bidirectional temperature control function and humidity control function and lasting physical effect by adopting the TempSense intelligent temperature-adjusting folded yarn.
Description
Technical Field
The utility model relates to the field of household textiles, in particular to a TempSense intelligent temperature-regulating multilayer pajama fabric.
Background
The technology changes day by day and technology innovation provides wide development space for the development of fashionable and functional home textiles. Most of the existing common pajama fabrics are pure cotton knitted or woven single-layer fabrics, and some of the common pajama fabrics also have a terry structure, or natural cellulose fibers such as bamboo pulp fibers, wood pulp fibers and the like are selected from the fabric materials to be made into the breathable, antibacterial and odor-removing fabric. These fabrics have only the conventional properties of softness, stiffness, hygroscopicity, antibacterial property, and the like of ordinary pajama fabrics, in terms of the materials used or the structure of the product.
The pajamas made of the fabrics can only meet the use requirements of people by achieving the functions of common fabrics. With the improvement of the consumption level of people and the iterative upgrade of the consumption demand of textiles, the household textiles are not limited to simple functions of heat preservation, decoration and the like any more, and the pursuits of consumers on different living qualities and individuality are reflected more.
In order to actively respond to the indication spirit of the country for promoting high-quality development of the manufacturing industry and meet the new requirements of people for nice life, the TempSense intelligent temperature-regulating multilayer pajama fabric is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a TempSense intelligent temperature-regulating multilayer pajama fabric, and aims to solve or improve at least one of the technical problems.
In order to achieve the purpose, the utility model provides the following scheme: the utility model provides a TempSense intelligent temperature-regulating multilayer pajama fabric which comprises an upper surface layer, a lower surface layer and a middle layer;
yarns of the upper surface layer and the lower surface layer are both TempSense intelligent temperature-regulating folded yarns, and PCM microcapsules are arranged in the TempSense intelligent temperature-regulating folded yarns;
the middle layer is provided with a plurality of layers, and the plurality of layers of middle layers are positioned between the upper surface layer and the lower surface layer;
the upper surface layer and the lower surface layer are alternately transposed and used for forming a pattern and enabling the upper surface layer, the plurality of intermediate layers and the lower surface layer to be compounded into a whole.
Preferably, the intermediate layer is provided with four layers.
Preferably, the TempSense intelligent temperature adjusting strand is a 40s/2TempSense intelligent temperature adjusting strand, and the PCM microcapsules are arranged in the 40s/2TempSense intelligent temperature adjusting strand.
Preferably, the upper surface layer, the lower surface layer and the middle layer are all woven by plain weave.
Preferably, the yarns of the upper surface layer comprise upper-layer warps and upper-layer wefts, the upper-layer warps and the upper-layer wefts are woven through the plain weave to form the upper surface layer, and the upper-layer warps and the upper-layer wefts are both the 40s/2TempSense intelligent temperature-regulating plied yarns;
the yarns of the lower surface layer comprise lower layer warps and lower layer wefts, and the lower layer warps and the lower layer wefts are woven through the plain weave to form the lower surface layer; the lower layer warp and the lower layer weft are both the 40s/2TempSense intelligent temperature-adjusting folded yarn;
the upper layer warp and the lower layer warp as well as the upper layer weft and the lower layer weft are alternately transposed to form a pattern and enable the upper surface layer, the middle layer and the lower surface layer to be compounded into a whole.
Preferably, the warp and weft of the plain weave of the intermediate layer are both 32s/2 pure cotton yarn.
Preferably, the warp density of the upper surface layer, the lower surface layer and the middle layer is 11.6 threads/cm.
Preferably, the weft density of the upper surface layer, the lower surface layer and the middle layer is 48 pieces/cm.
The utility model discloses the following technical effects:
the pajama fabric provided by the utility model not only has the performances of heat preservation, decoration, moisture absorption, antibiosis and the like of common home textile fabric, but also has the following special functions depending on the special intelligent temperature control performance of an intelligent temperature control material:
(1) bidirectional temperature control function: because the upper surface layer and the lower surface layer of the fabric both adopt the TempSense intelligent temperature-regulating folded yarn, according to the performance of the intelligent temperature-regulating folded yarn, when the body temperature of a human body rises, the phase-change material in the PCM microcapsule can be liquefied, and the heat dissipated by the human body is absorbed and stored to generate a cooling effect, so that people feel cool; when the body temperature is reduced, the phase-change material in the PCM microcapsule can be solidified to release heat and then return the heat to the human body to generate a heating effect, the body temperature is kept, the temperature of the fabric contacting the human body can be kept between 26 and 32 ℃ under the control of the fabric, the problem that common textiles are easy to feel uncomfortable in hot and cold under the condition of large temperature difference in spring and autumn is solved, and the human body feels comfortable.
(2) Excellent humidity control function: the upper surface layer and the lower surface layer of the fabric are made of special intelligent temperature adjusting materials, and are combined with a plurality of middle layers, so that the fabric is compounded into a loose, breathable and fluffy multi-layer fabric tissue structure, the manufactured pajamas are dry and breathable when being contacted with the skin of a human body, the user feels close-fitting 'air conditioning type temperature adjustment' at any time and any place, and the self microclimate is adjusted.
(3) The physical effect is durable: because the PCM microcapsules in the TempSense intelligent temperature-regulating strand fibers adopted by the utility model cannot be damaged by wearing or washed away, the physical effect of the TempSense intelligent temperature-regulating strand fibers still exists no matter how long the TempSense intelligent temperature-regulating strand fibers are used, the intelligent temperature-regulating performance of the fabrics can be permanently ensured, and the functions which cannot be achieved by common textiles are realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a TempSense intelligent temperature-regulating multilayer pajama fabric of the present invention;
FIG. 2 is a weave cycle diagram of a plain weave in the present invention;
FIG. 3 is a flower pattern of the present invention;
wherein, 1, an upper surface layer; 2. an intermediate layer; 3. a lower surface layer; 4. pattern A; 5. and (4) pattern B.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Referring to fig. 1-2, the utility model provides a TempSense intelligent temperature-regulating multilayer pajama fabric, which comprises an upper surface layer 1, a lower surface layer 3 and a middle layer 2;
yarns of the upper surface layer 1 and the lower surface layer 3 are both TempSense intelligent temperature-regulating folded yarns, and PCM microcapsules are arranged in the TempSense intelligent temperature-regulating folded yarns;
the middle layer 2 is provided with a plurality of layers, and the middle layers 2 are positioned between the upper surface layer 1 and the lower surface layer 3;
wherein, the upper surface layer 1 and the lower surface layer 3 are alternately transposed and used for forming a pattern and enabling the upper surface layer 1, the plurality of middle layers 2 and the lower surface layer 3 to be compounded into a whole;
according to the arrangement, the utility model has a multilayer organizational structure comprising the upper surface layer 1, the plurality of intermediate layers 2 and the lower surface layer 3, the plurality of intermediate layers 2 can effectively increase the thickness and the fluffiness of the pajama fabric, and because the yarns of the upper surface layer 1 and the lower surface layer 3 are TempSense intelligent temperature-adjusting folded yarns, the upper surface layer 1 and the lower surface layer 3 both have a bidirectional temperature-adjusting function, so that the problems that common textiles are easy to be cooled and heated and are uncomfortable in spring and autumn under the condition that the temperature difference is large are solved;
the fabric is deeply processed into the pajamas which are closely contacted with human bodies, has excellent humidifying function, is provided with a fluffy multilayer structure, is dry and breathable, and can sense close-fitting air conditioning type temperature adjustment at any time and any place to adjust the microclimate of the fabric, so that the temperature of the textile is always kept between 26 and 32 ℃;
PCM microcapsules are arranged in the TempSense intelligent temperature-regulating folded yarn; the fibers of the TempSense intelligent temperature-regulating folded yarn are coated by a microcapsule PCM technology, PCM microcapsules in the fibers of the TempSense intelligent temperature-regulating folded yarn cannot be worn or washed away, and the intelligent temperature-regulating effect of the TempSense intelligent temperature-regulating folded yarn still exists no matter how long the TempSense intelligent temperature-regulating folded yarn is used, which is incomparable with the common pajamas fabric.
In a further optimized scheme, the middle layer 2 is provided with four layers; the number of layers of the middle layer 2 can be set according to the specific use environment, and the middle layer 2 is provided with four layers in the embodiment, so that the prepared pajama fabric is proper in thickness and fluffy and breathable.
According to the further optimized scheme, the TempSense intelligent temperature-regulating folded yarn is 40s/2TempSense intelligent temperature-regulating folded yarn, and PCM microcapsules are arranged in the 40s/2TempSense intelligent temperature-regulating folded yarn.
According to a further optimized scheme, the upper surface layer 1, the lower surface layer 3 and the middle layer 2 are all woven by plain weave.
According to a further optimized scheme, the yarns of the upper surface layer 1 comprise upper-layer warps and upper-layer wefts, the upper-layer warps and the upper-layer wefts are woven through plain weave to form the upper surface layer 1, and the upper-layer warps and the upper-layer wefts are 40s/2TempSense intelligent temperature-regulating plied yarns;
the yarns of the lower surface layer 3 comprise lower-layer warps and lower-layer wefts, and the lower-layer warps and the lower-layer wefts are woven through plain weave to form the lower surface layer 3; the lower layer warp and the lower layer weft are both 40s/2TempSense intelligent temperature-regulating folded yarns;
the upper layer warp and the lower layer warp, and the upper layer weft and the lower layer weft are alternately transposed to form a pattern and enable the upper surface layer 1, the middle layer 2 and the lower surface layer 3 to be compounded into a whole;
according to the arrangement, the pattern comprises a pattern A4 and a pattern B5, wherein upper layer warps and upper layer wefts of an upper surface layer 1 are interwoven to form a pattern A4, lower layer warps and lower layer wefts of a lower surface layer 3 are interwoven to form a pattern B5, and meanwhile, the pattern part realizes natural binding of the multilayer fabric through transposition of the upper surface layer 1 and the lower surface layer 3, so that 6 layers of fabrics are integrated.
In a further optimized scheme, the warps and the wefts of the plain weave of the middle layer 2 are both 32s/2 pure cotton strands.
In a further optimized scheme, the warp density of the upper surface layer 1, the lower surface layer 3 and the middle layer 2 is 11.6 threads/cm.
In a further optimized scheme, the weft densities of the upper surface layer 1, the lower surface layer 3 and the middle layer 2 are all 48 per cm.
The utility model weaves on a high-speed rapier jacquard loom, and the trial production process flow comprises the following steps:
the method comprises the steps of pattern design, tissue design, yarn selection, weaving process design, warping, jacquard mounting, jacquard program manufacturing, drafting and heald drawing, machine debugging, sample weaving, water discharging and softening, trimming and finishing.
(1) Pattern design: the utility model relates to a TempSense intelligent temperature-regulating multilayer pajama fabric, wherein the pattern is realized by realizing interchange of an upper surface layer 1 and a lower surface layer 3 by a jacquard according to the designed pattern rule, and as the upper surface layer 1 and the lower surface layer 3 adopt the same 40s/2TempSense intelligent temperature-regulating folded yarn, the upper layer and the lower layer are transposed according to the designed pattern by the jacquard weaving technology to form the pattern effect. The method specifically comprises the following steps: referring to fig. 1, the pattern includes a pattern a4 and a pattern B5, wherein upper layer warps and upper layer wefts of the upper surface layer 1 are interwoven to form a pattern a4, lower layer warps and lower layer wefts of the lower surface layer 3 are interwoven to form a pattern B5, and meanwhile, the pattern portion also realizes natural binding of the multilayer fabric through transposition of the upper surface layer 1 and the lower surface layer 3, so that the 6 layers of fabric are integrated.
(2) Selecting a fabric tissue: in order to keep the fabric stiff and tight, the 6 layers of the fabric are all selected from plain weave, and the pattern part is the binding part of the 6 layers of the fabric.
(3) Selection of yarns: the yarns of the upper surface layer 1 and the lower surface layer 3 are 40s/2TempSense intelligent temperature-regulating folded yarns, so that the upper surface layer 1 and the lower surface layer 3 of the fabric are both 40s/2TempSense intelligent temperature-regulating folded yarns, and the fabric is made into pajamas which are contacted with human skin to achieve the purpose of regulating the temperature; the yarns of the 4 middle layers 2 are selected from 32s/2 soft-twisted pure cotton yarns.
(4) The weaving process design: because the utility model is a 6-layer structure, the warp density and the weft density are larger, the warp density adopts 11.6 threads/cm, and the weft density adopts 48 threads/cm. The warp lifting rule is completed by an electronic jacquard machine. The pattern rising and falling rule is converted into a jacquard program through CAD design software, the jacquard program is input into an electronic jacquard machine, and the electronic jacquard machine finishes the rising and falling of warps so as to weave a fabric with 6 layers of structures and rich patterns.
(5) Drafting, reeding, debugging machine and sample testing: the fabric is of a 6-layer structure, and because the warp density of the fabric is large, the fabric is woven by combining an upper shaft and a lower shaft, wherein the lower shaft is a 40s/2TempSense intelligent temperature-regulating folded yarn used for the upper surface layer 3 and the lower surface layer 3, and the upper shaft is a 32s/2 weak-twist pure cotton folded yarn used for the middle layer 2. The surface layer and the intermediate layer 2 adopt 1: the arrangement of 1, namely, 1 yarn on the surface layer of the lower shaft is firstly drawn and then 1 yarn on the middle layer 2 of the upper shaft is drawn, and 4 yarns penetrate through one reed dent after 2 times of circulation. The total number of warp threads of the upper shaft and the lower shaft is divided into 6 groups, 1 layer of fabric is woven by each group of yarns, wherein the 1 st group and the 6 th group are intelligent temperature control warp threads which are respectively used for weaving an upper surface layer 3 and a lower surface layer 3, and the 2 nd to 5 th groups are inner layer warp threads which are used for weaving a middle 4-layer interlayer structure with 6 layers.
Weaving principle and process:
when the first layer (upper surface layer 1) is woven, the 2 nd to 6 th groups of warps fall down completely, and the 1 st group of warps (upper layer warps) and the upper surface wefts (upper layer wefts) are woven according to a plain weave rule to form a first layer (upper surface layer 1) fabric;
when weaving the second layer (middle layer 2), the 1 st group of warp threads are lifted and the 3 rd to 6 th groups of warp threads fall down, and the 2 nd group of warp threads and the inner weft threads are interwoven according to a plain weave rule to form a second layer of fabric;
when weaving the third layer (the middle layer 2), the 1 st to 2 nd groups of warps are lifted up and the 4 th to 6 th groups of warps fall down, and the 3 rd group of warps are interwoven according to a plain weave rule to form a third layer of fabric;
when weaving the fourth layer (the middle layer 2), the 1 st to 3 rd groups of warps are lifted, the 5 th to 6 th groups of warps fall down, and the 4 th group of warps and the inner wefts are interwoven according to a plain weave rule to form a fourth layer of fabric;
when weaving the fifth layer (middle layer 2), the 1 st to 4 th group of warp threads are lifted, the 6 th group of warp threads fall down, and the 5 th group of warp threads and the inner weft threads are interwoven according to the plain weave rule to form a fifth layer of fabric;
when weaving the sixth fabric (lower surface layer 3), the 1 st to 5 th groups of warps are all lifted, and the 6 th group of warps (lower layer warps) and the lower surface wefts (lower layer wefts) are interwoven according to the plain weave rule to form the sixth fabric (lower surface layer 3).
The weaving principle is combined with a circulation principle of process design to weave 6 layers of fabrics, the pattern part realizes the interchange of the first layer of fabrics and the sixth layer of fabrics by controlling the rise and fall of warp threads by a jacquard program, and simultaneously realizes the natural connection of the 6 layers of fabrics into a whole by the pattern, which is the formation principle of the 6 layers of fabrics.
After the whole machine is well healed and reed, inputting a designed pattern program into the machine, sequentially penetrating upper weft threads of an upper surface layer 1, lower weft threads of a lower surface layer 3 (40s/2TempSense intelligent temperature-regulating strand) and weft threads of a middle layer 2 (32s/2 pure cotton strand) into a weft accumulator of the machine, regulating the weft density of the machine to 48 threads/cm according to process requirements, enabling technical personnel to regulate the machine to enable the upper weft threads of the upper surface layer 1 to be interwoven with the upper warp threads, the lower weft threads of the lower surface layer 3 to be interwoven with the lower warp threads, interweaving the weft threads of the middle layer 2 with the warp threads of the middle layer 2 to form a multilayer fabric with a 6-layer structure, and regulating the upper surface layer 1 and the lower surface layer 3 to have no weaving defects such as jumping lines and thin and dense paths, and then arranging a test weaving sample after the sample is completely debugged.
(6) And (3) sewage softening treatment: in order to ensure the softness of the fabric, the fabric needs to be subjected to water softening treatment after the gray fabric is woven, a softening agent is added in the washing process, and the fabric is subjected to width expanding, shaping and drying after dehydration, so that the flatness and the set specification of the fabric are ensured.
(7) Trimming and tidying: and (3) inspecting the dried fabric, marking the defective parts, repairing the repairable defects, trimming redundant thread ends on the surface and the edges of the fabric, finishing the production flow of the fabric, and performing the next deep processing, cutting and sewing pajamas.
The supplier of the 40s/2TempSense intelligent temperature-adjusting folded yarn is Qingdao Bangtai fiber Co.
Temperature regulation principle of TempSense intelligent temperature regulation folded yarn:
it is known that substances in nature exist in three forms, solid, liquid and gas. When a substance is transformed from one form to another, both endothermic and exothermic phenomena of the substance exist, and the temperature of the substance itself is not changed during the process. We refer to this phenomenon as phase transition. Selecting a suitable phase change material with the phase change temperature in the most comfortable temperature range for human body, coating the phase change material with PCM microcapsules, and uniformly adding the PCM microcapsules into a common fiber spinning solution (such as viscose spinning solution) to prepare the TempSense fiber with the intelligent temperature regulation function. When people wear clothes made of the fiber, the microcapsules are gradually broken due to friction in the wearing and washing processes, and the phase change substances are released, so that the intelligent temperature regulation effect is achieved.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (8)
- TempSense intelligent temperature-adjusting multilayer pajama fabric, which is characterized by comprising:the yarn of the upper surface layer (1) and the yarn of the lower surface layer (3) are both TempSense intelligent temperature-regulating folded yarns, and PCM microcapsules are arranged in the TempSense intelligent temperature-regulating folded yarns;the middle layer (2) is provided with a plurality of layers, and the plurality of layers of the middle layer (2) are positioned between the upper surface layer (1) and the lower surface layer (3);the upper surface layer (1) and the lower surface layer (3) are alternately exchanged and used for forming a pattern and enabling the upper surface layer (1), the plurality of middle layers (2) and the lower surface layer (3) to be compounded into a whole.
- 2. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 1, which is characterized in that: the middle layer (2) is provided with four layers.
- 3. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 1, which is characterized in that: the TempSense intelligent temperature-adjusting folded yarn is a 40s/2TempSense intelligent temperature-adjusting folded yarn, and the PCM microcapsules are arranged in the 40s/2TempSense intelligent temperature-adjusting folded yarn.
- 4. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 3, wherein: the upper surface layer (1), the lower surface layer (3) and the middle layer (2) are all woven by plain weave.
- 5. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 4, wherein: the yarns of the upper surface layer (1) comprise upper-layer warps and upper-layer wefts, the upper-layer warps and the upper-layer wefts are woven through the plain weave to form the upper surface layer (1), and the upper-layer warps and the upper-layer wefts are the 40s/2TempSense intelligent temperature-regulating plied yarns;the yarns of the lower surface layer (3) comprise lower-layer warps and lower-layer wefts, and the lower-layer warps and the lower-layer wefts are woven through the plain weave to form the lower surface layer (3); the lower layer warp and the lower layer weft are both the 40s/2TempSense intelligent temperature-adjusting folded yarn;the upper layer warp and the lower layer warp as well as the upper layer weft and the lower layer weft are alternately transposed to form a pattern and enable the upper surface layer (1), the middle layer (2) and the lower surface layer (3) to be compounded into a whole.
- 6. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 4, wherein: the warps and the wefts of the plain weave of the middle layer (2) are both 32s/2 pure cotton strands.
- 7. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 1, which is characterized in that: the warp density of the upper surface layer (1), the lower surface layer (3) and the middle layer (2) is 11.6 pieces/cm.
- 8. The TempSense intelligent temperature-regulating multilayer pajama fabric according to claim 1, which is characterized in that: the weft density of the upper surface layer (1), the lower surface layer (3) and the middle layer (2) is 48 pieces/cm.
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| CN202123382108.6U CN216708590U (en) | 2021-12-30 | 2021-12-30 | TempSense intelligent temperature-regulating multilayer pajama fabric |
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| CN202123382108.6U CN216708590U (en) | 2021-12-30 | 2021-12-30 | TempSense intelligent temperature-regulating multilayer pajama fabric |
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