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CN216527706U - Smoke machine equipment electrical repairman training assessment platform - Google Patents

Smoke machine equipment electrical repairman training assessment platform Download PDF

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Publication number
CN216527706U
CN216527706U CN202123345435.4U CN202123345435U CN216527706U CN 216527706 U CN216527706 U CN 216527706U CN 202123345435 U CN202123345435 U CN 202123345435U CN 216527706 U CN216527706 U CN 216527706U
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examination
platform
area
assessment
cigarette
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张宝
李有松
卓亮
张婧
庞毅飞
张伟
汪浩
卞长智
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China Tobacco Sichuan Industrial Co Ltd
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China Tobacco Sichuan Industrial Co Ltd
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Abstract

The utility model discloses a cigarette machine equipment electrical repairman training examination platform which comprises an examination platform, wherein one side of the examination platform is provided with a cigarette sealing examination and verification area, the other side of the examination platform is provided with a cigarette making examination and verification area, a PLC (programmable logic controller) shared area is arranged between the cigarette sealing examination and verification area and the cigarette making examination and verification area, and a public power supply area is arranged below the examination platform; the comprehensive electrical engineering capacity training and examining platform is mainly applied to the skill level identification of an electrical repairer of cigarette machine equipment, and integrates multiple functions of a common contactor control circuit, a PLC digital quantity analog quantity control circuit, frequency converter control, touch screen control, digital invigilation, intelligent power management control, digital virtual learning and examining and the like.

Description

烟机设备电气修理工实训考核平台Smoke machine equipment electrical repairman training assessment platform

技术领域technical field

本实用新型涉及实训考核平台技术领域,特别是一种烟机设备电气修理工实训考核平台。The utility model relates to the technical field of practical training assessment platforms, in particular to a practical training assessment platform for electrical repairmen of hood equipment.

背景技术Background technique

2020年起人社部将分布取消水平评价类技能人员职业资格,推行社会化职业技能等级认定。即推行企业技能人才的自主评价工作,以推行企业技能人才的自主评价工作,以企业为主阵地,放权给用人主体,大力推进企业的职业技能等级认定试点工作(即将现有的通用工种证书转变为特有工种证书)。From 2020, the Ministry of Human Resources and Social Security will cancel the vocational qualifications of skilled personnel in the level evaluation category, and implement socialized vocational skill level recognition. That is to implement the self-assessment work of enterprise skilled talents, in order to promote the self-assessment work of enterprise skilled talents, take the enterprise as the main position, delegate power to the main body of employers, and vigorously promote the pilot work of the enterprise's vocational skill level identification (that is, the existing general type of work certificate will be converted. for a specific type of work certificate).

现有电气修理工的技能等级鉴定用到的考核平台还是原来通用电工职业技能等级鉴定使用的平台,具有普泛性,考核内容为简单的接触器控制电机正反转,或简单的PLC程序编程。现有平台鉴定考核出的成绩不能很好的反映出烟机设备电气修理工的真实水平,亦不适合为行业选拔出更优秀的技能人才。在行业内,迄今为止也没有专门针对烟机设备电气修理工的鉴定考核平台。The assessment platform used for the appraisal of the skill level of the existing electrical repairman is the same platform used for the appraisal of the vocational skill level of the general electrician. The results obtained from the appraisal and assessment of the existing platform cannot well reflect the true level of electrical repairers of hood equipment, nor are they suitable for selecting better skilled talents for the industry. In the industry, so far there is no appraisal and assessment platform specifically for electrical repairmen of hood equipment.

实用新型内容Utility model content

为解决现有技术中存在的问题,本实用新型的目的是提供一种烟机设备电气修理工实训考核平台,本实用新型主要是应用于烟机设备电气修理工的技能等级鉴定,是集常用接触器控制电路、PLC数字量模拟量控制电路、变频器控制、触摸屏控制、数字化监考、智能化电源管理控制、数字化虚拟学习考核等多功能于一体的电工综合能力实训考核平台。In order to solve the problems existing in the prior art, the purpose of this utility model is to provide a practical training and assessment platform for electrical repairmen of cigarette machine equipment. It is a multi-functional training and assessment platform for electrician comprehensive ability such as controller control circuit, PLC digital and analog control circuit, inverter control, touch screen control, digital invigilation, intelligent power management control, and digital virtual learning assessment.

为实现上述目的,本实用新型采用的技术方案是:一种烟机设备电气修理工实训考核平台,包括考核平台,所述考核平台的一侧设有卷封考核区,另一侧设有制丝考核区,所述卷封考核区和所述制丝考核区之间设有PLC共用区,所述考核平台的下方设有公共电源区。In order to achieve the above purpose, the technical scheme adopted by the present invention is as follows: a practical training and assessment platform for electrical repairmen of hood equipment, including an assessment platform, one side of the assessment platform is provided with a sealing assessment area, and the other side is provided with a system. A silk examination area, a PLC common area is set between the coiling examination area and the silk making examination area, and a public power supply area is arranged below the examination platform.

作为本实用新型的进一步改进,所述卷封考核区内安装有空开、按钮、指示灯、交流接触器、电位器交流电机调速器和卷封考核区端子台。As a further improvement of the utility model, an air switch, a button, an indicator light, an AC contactor, a potentiometer, an AC motor speed regulator and a terminal block in the crimping assessment area are installed in the sealing assessment area.

作为本实用新型的进一步改进,所述制丝考核区内安装有空开、按钮、指示灯、交流接触器、铂电阻、西门子从站模块和制丝考核区端子台。As a further improvement of the utility model, the wire-making examination area is equipped with an air switch, a button, an indicator light, an AC contactor, a platinum resistance resistor, a Siemens slave module and a terminal block in the wire-making examination area.

作为本实用新型的进一步改进,所述PLC共用区包括PLC电源、PLC,AI/AO模块、DI模块和DO模块;所述卷封考核区端子台包括卷封考核区DO端子台和卷封考核区DI端子台;所述制丝考核区端子台包括制丝考核区DI端子台和制丝考核区DO端子台,且卷封考核区端子台和制丝考核区端子台之间通过DI/DO连接线缆连接。As a further improvement of the utility model, the PLC common area includes PLC power supply, PLC, AI/AO module, DI module and DO module; DI terminal block in the area; the terminal block in the wire making examination area includes the DI terminal block in the wire making examination area and the DO terminal block in the wire making examination area, and the DI/DO terminal block in the encapsulation examination area and the terminal block in the wire making examination area pass through Connect the cable connection.

作为本实用新型的进一步改进,所述公共电源包括总电源空开、DC24V电源空开、AC220V电源空开和AC380V电源空开。As a further improvement of the present invention, the public power supply includes a general power supply switch, a DC24V power switch, an AC220V power switch and an AC380V power switch.

作为本实用新型的进一步改进,所述考核平台的外侧还设有触摸屏,考核平台的操作桌面上设有多个可自由更换的外接模块,考核平台的操作桌面下方设有工具器件柜,且考核平台设置有独立的编程操作电脑和监控摄像头。As a further improvement of the present invention, a touch screen is also provided on the outside of the assessment platform, a plurality of freely replaceable external modules are arranged on the operation table of the assessment platform, and a tool and device cabinet is arranged under the operation table of the assessment platform. The platform is provided with an independent programming computer and surveillance camera.

作为本实用新型的进一步改进,所述外接模块包括漫反射光电开关、金属接近开关、行程开关、电磁气阀、三相异步电机和气动薄膜阀。As a further improvement of the present invention, the external module includes a diffuse reflection photoelectric switch, a metal proximity switch, a travel switch, an electromagnetic gas valve, a three-phase asynchronous motor and a pneumatic membrane valve.

作为本实用新型的进一步改进,该烟机设备电气修理工实训考核平台的长宽高分别为1500mm、700mm、1800mm。As a further improvement of the utility model, the length, width and height of the practical training and assessment platform for electrical repairmen of the hood equipment are 1500mm, 700mm and 1800mm respectively.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

本实用新型是针对烟机设备电气修理工(卷封和制丝)的实训考核平台。在平台中央设置PLC共用区,再通过DI/DO连接线缆连接到卷封考核区或制丝考核区的端子台,可在同一平台上实现两种不同烟机设备电气修理工的考核。降低了平台的器件成本,也减少了平台空间的浪费。本实用新型上可实现多项功能:电路图的认知与学习、电气元件线路连接实训、PLC控制实训操作、元器件控制操作、线路连接故障排查操作、三相电机控制实训和HMI人机界面编程实训。The utility model is a practical training and assessment platform for electrical repairmen (sealing and silk making) of cigarette machine equipment. The PLC common area is set up in the center of the platform, and then connected to the terminal block of the coil sealing assessment area or the wire making assessment area through the DI/DO connection cable, so that the assessment of electrical repairmen of two different hood equipment can be realized on the same platform. The device cost of the platform is reduced, and the waste of platform space is also reduced. The utility model can realize a number of functions: cognition and learning of circuit diagrams, electrical component circuit connection training, PLC control training operation, component control operation, line connection troubleshooting operation, three-phase motor control training and HMI human Computer interface programming training.

附图说明Description of drawings

图1为本实用新型实施例中实训考核平台系统结构图;1 is a structural diagram of a training assessment platform system in an embodiment of the present utility model;

图2为本实用新型实施例中实训考核平台智能化电源管理控制系统和数字化考核视频监控系统结构图;2 is a structural diagram of an intelligent power management control system of a training assessment platform and a digital assessment video monitoring system in an embodiment of the present utility model;

图3为本实用新型实施例中实训考核平台立体结构图;FIG. 3 is a three-dimensional structural diagram of a training assessment platform in an embodiment of the present utility model;

图4为本实用新型实施例中实训考核平台使用连接图;4 is a connection diagram for the use of the training assessment platform in the embodiment of the present utility model;

图5为本实用新型实施例中实训考核平台的尺寸结构示意图。FIG. 5 is a schematic diagram of the size and structure of the practical training assessment platform in the embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施例进行详细说明。The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

实施例Example

如图1-图4所示,一种烟机设备电气修理工实训考核平台,本实施例主要是应用于烟机设备电气修理工(卷封、制丝)的技能等级鉴定,是集接触器控制、PLC数字量模拟量控制、变频器控制、触摸屏控制、数字化监考、智能化电源管理、数字化虚拟学习考核等多功能于一体的电工综合能力实训考核平台。As shown in Figures 1 to 4, a training and assessment platform for electrical repairmen of cigarette machine equipment, this embodiment is mainly applied to the skill level appraisal of electrical repairmen (sealing, silk making) of cigarette machine equipment, and is a set of contactor control. , PLC digital and analog control, inverter control, touch screen control, digital invigilation, intelligent power management, digital virtual learning assessment and other multi-functional training and assessment platforms for comprehensive electrical skills.

考核平台4左侧有卷封考核区1(安置有卷/封考核主要器件:空开、按钮、指示灯、交流接触器、电位器交流电机调速器和卷封考核区端子台35等),中央有PLC共用区2(安置有一套S7-300系列的PLC套装36和变频器),右侧有制丝考核区3(安置有制丝考核主要器件:空开、按钮、指示灯、交流接触器、铂电阻、西门子从站模块和制丝考核区端子台37等),左外方设有触摸屏33。在考核平台4最下方有一个公共电源区34(包括一个总电源空开13、一个DC24V电源空开15、一个AC220V电源空开16和一个AC380V电源空开17)。在考核平台4操作桌面上有四个可自由更换的外接模块5、外接模块6、外接模块7和外接模块8(外接模块上安置有漫反射光电开关、金属接近开关、行程开关、电磁气阀、三相异步电机和气动薄膜阀等基本元器件)。在考核平台4操作桌面下方左右两侧设置有工具器件柜14和工具器件柜18。考核平台4配置的有独立的编程操作电脑19和一个位于平台右上方的监控摄像头12。On the left side of the assessment platform 4, there is a crimping assessment area 1 (main components of the crimping/seal assessment are installed: air switch, button, indicator light, AC contactor, potentiometer, AC motor governor, and terminal block 35 in the crimping assessment area, etc.) , there is PLC common area 2 in the center (a set of S7-300 series PLC package 36 and frequency converter are installed), and there is a wire-making assessment area 3 on the right side (main components of wire-making assessment are installed: air switch, button, indicator light, AC Contactors, platinum resistance resistors, Siemens slave modules and terminal blocks 37 in the wire making assessment area, etc.), with a touch screen 33 on the outer left side. At the bottom of the assessment platform 4 is a common power supply area 34 (including a general power supply circuit breaker 13, a DC24V power supply circuit breaker 15, an AC220V power supply circuit breaker 16 and an AC380V power supply circuit breaker 17). There are four freely replaceable external modules 5, 6, 7 and 8 on the operating table of the assessment platform 4 (the external modules are equipped with diffuse reflection photoelectric switches, metal proximity switches, travel switches, and solenoid valves. , basic components such as three-phase asynchronous motors and pneumatic membrane valves). Tool cabinets 14 and tool cabinets 18 are provided on the left and right sides below the operation table of the assessment platform 4 . The assessment platform 4 is equipped with an independent programming and operation computer 19 and a surveillance camera 12 located at the upper right of the platform.

在具体实施时,烟机设备电气修理工实训考核平台4位于考场区域内,考场区域内有多台考核平台4,配置的有智能化电源管理控制系统20可集中实现对每个平台4的电源管控(电源总控、电流电压监测),配置的数字化考核视频监控系统显示屏21通过微型主机22结合电源管理控制系统20和监控摄像头12,实时监控每个平台的操作人员状态和设备电源状态。且在电脑端安装了数字化虚拟学习考核系统,更大的丰富了考核平台4的功能。In the specific implementation, the hood equipment electrical repairman training and assessment platform 4 is located in the examination room area. There are multiple assessment platforms 4 in the examination room area. The intelligent power management control system 20 is configured to centrally realize the power supply to each platform 4 For management and control (general power control, current and voltage monitoring), the digital assessment video monitoring system display screen 21 is configured to combine the power management control system 20 and the monitoring camera 12 through the micro-host 22 to monitor the operator status and equipment power status of each platform in real time. In addition, a digital virtual learning assessment system is installed on the computer, which further enriches the functions of the assessment platform 4.

本实用新型可根据烟机设备电气修理工考核的需要,切换DI/DO连接线缆32连接的卷封考核区DO端子台28和卷封考核区DI端子台29、制丝考核区DI端子台30和制丝考核区DO端子台31,以更换PLC套装36的PLC电源23、PLC24、AI/AO模块25、DI模块26、DO模块27的连接区域(卷封考核区1、制丝考核区3),实现两种不同的烟机设备电气修理工(卷封/制丝)的考核。考生再根据实际考题选择连接合适的外接模块5、外接模块6、外接模块7或外接模块8完成考核任务。The utility model can switch the DO terminal block 28 in the crimping examination area, the DI terminal block 29 in the crimping examination area, and the DI terminal block 30 in the wire making examination area, which are connected by the DI/DO connecting cable 32, according to the needs of the hood equipment electrical repairman's examination. And the DO terminal block 31 in the wire making test area to replace the connection areas of the PLC power supply 23, PLC 24, AI/AO module 25, DI module 26, and DO module 27 of the PLC package 36 (winding test area 1, silk test area 3 ), to achieve the assessment of two different hood equipment electrical repairers (sealing/silk making). Candidates then select and connect the appropriate external module 5, external module 6, external module 7 or external module 8 according to the actual test questions to complete the assessment task.

如图5所示,本实施例整体秉承美观、实用、安全的原则进行设计,框架采用铝合金搭建形成,电气元件安装板则采用网格状面板,便于电气元件的安装。实训台底部还配套万向轮装置,可便于根据实训场地进行移动装置。平台尺寸:1500mm*700mm*1800mm(桌面宽度600mm)。As shown in FIG. 5 , this embodiment is designed in accordance with the principles of aesthetics, practicality, and safety. The frame is made of aluminum alloy, and the electrical component mounting plate is a grid-shaped panel, which is convenient for the installation of electrical components. The bottom of the training platform is also equipped with a universal wheel device, which can facilitate the mobile device according to the training site. Platform size: 1500mm*700mm*1800mm (desktop width 600mm).

以上所述实施例仅表达了本实用新型的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above-mentioned embodiments only represent specific embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims (8)

1. The utility model provides a real standard examination platform of cigarette machine equipment electrical repairmen which characterized in that, includes the examination platform, one side of examination platform is equipped with the book and seals examination nuclear district, and the opposite side is equipped with the silk production examination nuclear district, the book seal examination nuclear district with be equipped with the PLC community area between the silk production examination nuclear district, the below of examination platform is equipped with the public power supply district.
2. The cigarette making machine equipment electrical repairmen practical training assessment platform according to claim 1, wherein a blank switch, a button, an indicator light, an alternating current contactor, a potentiometer alternating current motor speed regulator and a cigarette assessment area terminal block are installed in the cigarette taking assessment area.
3. The practical training assessment platform for cigarette making machine equipment electrical repairmen according to claim 2, wherein a blank switch, a button, an indicator light, an alternating current contactor, a platinum resistor, a Siemens slave station module and a tobacco shred assessment area terminal block are installed in the tobacco shred assessment area.
4. The cigarette making machine equipment electrical repairmen practical training assessment platform according to claim 3, wherein the PLC common area comprises a PLC power supply, a PLC, an AI/AO module, a DI module and a DO module; the seaming examination area terminal table comprises a seaming examination area DO terminal table and a seaming examination area DI terminal table; the terminal block of the silk making examination area comprises a DI terminal block of the silk making examination area and a DO terminal block of the silk making examination area, and the terminal block of the rolling examination area and the terminal block of the silk making examination area are connected through a DI/DO connecting cable.
5. The cigarette making machine equipment electrical repairmen training assessment platform according to claim 1, wherein said common power supply comprises a main power supply air switch, a DC24V power supply air switch, an AC220V power supply air switch and an AC380V power supply air switch.
6. The cigarette machine equipment electrical repairmen training assessment platform according to claim 1, wherein a touch screen is further arranged on the outer side of the assessment platform, a plurality of freely replaceable external modules are arranged on an operation desktop of the assessment platform, a tool device cabinet is arranged below the operation desktop of the assessment platform, and the assessment platform is provided with an independent programming operation computer and a monitoring camera.
7. The cigarette making machine equipment electrical repairmen practical training assessment platform according to claim 6, wherein the external modules comprise diffuse reflection photoelectric switches, metal proximity switches, travel switches, electromagnetic gas valves, three-phase asynchronous motors and pneumatic membrane valves.
8. The practical training assessment platform for the cigarette machine equipment electrical repairmen according to any one of claims 1 to 7, wherein the length, width and height of the practical training assessment platform for the cigarette machine equipment electrical repairmen are 1500mm, 700mm and 1800mm respectively.
CN202123345435.4U 2021-12-28 2021-12-28 Smoke machine equipment electrical repairman training assessment platform Active CN216527706U (en)

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Application Number Priority Date Filing Date Title
CN202123345435.4U CN216527706U (en) 2021-12-28 2021-12-28 Smoke machine equipment electrical repairman training assessment platform

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CN216527706U true CN216527706U (en) 2022-05-13

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