CN206460723U - Comprehensive practical training device for three-car dumper operation and inspection - Google Patents
Comprehensive practical training device for three-car dumper operation and inspection Download PDFInfo
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- CN206460723U CN206460723U CN201720120002.3U CN201720120002U CN206460723U CN 206460723 U CN206460723 U CN 206460723U CN 201720120002 U CN201720120002 U CN 201720120002U CN 206460723 U CN206460723 U CN 206460723U
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- driver operation
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- car dumper
- operation signal
- training device
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- 238000012549 training Methods 0.000 title claims description 30
- 238000007689 inspection Methods 0.000 title claims description 15
- 238000012800 visualization Methods 0.000 claims abstract description 18
- 230000009471 action Effects 0.000 claims abstract description 10
- 238000004364 calculation method Methods 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 14
- 230000006399 behavior Effects 0.000 description 8
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- 238000000034 method Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 230000008439 repair process Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000013024 troubleshooting Methods 0.000 description 4
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- 238000004870 electrical engineering Methods 0.000 description 1
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Abstract
The utility model discloses a three car tipplers are examined and are synthesized real device of instructing, include: a driver operation unit for the user to operate and sending the driver operation signal to the electrical equipment unit; the electrical equipment unit is used for electrically connecting a user, receiving a driver operation signal to control electrical action, and respectively sending the driver operation signal to the three-dimensional visualization unit and the control and assessment management unit; the three-dimensional visualization unit is used for receiving a driver operation signal, performing three-dimensional virtual operation and displaying the motion of the three-car dumper; and the control examination management unit is used for receiving the driver operation signal, carrying out fault setting, sending the fault signal to the electrical equipment unit and evaluating the user operation. The utility model discloses can carry out tipper driver operation and the real standard of electrical maintenance to possess the automatic function of examining of grading, have the operation and examine the unification, the virtuality and reality linkage, it is strong to actually operate, examines efficient advantage.
Description
Technical field
The utility model is related to instructional device field, and in particular to a kind of 3-car dumper behaviour inspection comprehensive training device.
Background technology
3-car dumper is a kind of heavy mechanical equipment of dumping truck bulk cargo, is widely used in the big port of freight volume
The industrial department such as mouth and metallurgy, coal, thermoelectricity.Tippler complex process, automatization level is high, and logical interlock is more, building ring
Border is poor, and the level of skill to driver and attendant requires high, and the height of tippler driver operation level directly affects tippler
Production efficiency, tippler once breaks down or unusual service condition, if attendant can not handle well in time, it will influence it is whole
Individual company working's rhythm, causes economic loss.The teaching, training teacher of existing harbour machinery and tippler can only be by books, unreal
The progress of the traditional approach such as lamp piece, testing stand teaching equipment is imparted knowledge to students, it is impossible to reach the level of skill of enterprise requirements, and student enters enterprise
After industry, mode is trained an apprentice by doing and illustrating after practice a period of time often through master worker, could independently working.
Current enterprise and vocational school generally use PLC, electrical engineering circuit principle tests platform teaching equipment, are only capable of realizing circuit
The teaching of general principle aspect, function is more single, lack of targeted.Currently also there is teaching training apparatus, such as utility model is special
Sharp 201520044843.1 loading machine Electrical Apparatus Experiment instruments used for education, including：Practical traning platform, loading machine electrical connection diagram instrument board and event
Barrier sets switching system, and practical traning platform has：Power-supply system；Starting system；Instrument and control system, instrument and control system has
Instrument board, oil temperature sensor loop, cooling-water temperature sensor loop, engine oil pressure pickup loop and baroceptor loop, instrument
There is oil temperature gauge, water-thermometer, oil pressure gauge and air gauge, power-supply system is sequentially connected oil meter and oil temperature inductor on disk, from
And constitute oil temperature sensor loop；Power-supply system is sequentially connected water-thermometer and water temperature inductor, is returned so as to constitute cooling-water temperature sensor
Road；Power-supply system is sequentially connected oil pressure gauge and engine oil pressure pickup, so as to constitute engine oil pressure pickup loop.Pass through
The actual training device can make scholar to carry out engineering machinery electrical equipment course theory teaching and practical teaching in classroom, solve work
Journey mechanical major electric appliance teaching laboratory apparatus is in short supply, and Students ' Learning understands difficult, the problem such as normal teaching is difficult to carry out.It is and for example real
Actual training device, including control operation platform are automated with new patent 201420407785.X harbour machineries, control operation platform includes
Controller, DC power supplier, AC power control function module and control flow, controller are powered by DC power supplier, control
Provided with the body that several are used to hang experiment module in system screen, control flow both sides are provided with several AC Power supply sockets, exchange
Power outlet is connected with AC power control function module；Controller is connected with experiment module.Harbour machinery automation is real
Training apparatus can carry out simulation and training to each function of harbour machinery, and student can be by this actual training device comprehensively clearly to port
Mouth mechanical automation is understood and operated.Above patent proposes the electric real training dress of loading machine Electrical Apparatus Experiment instruments used for education
Put, student can be made to improve electric practice ability to a certain extent, but be the absence of PLC, DCS, industrial network etc. is true electrically
The indispensable element of system, can not realize automatic scoring in terms of failure setting and examination, and examination efficiency is low, still can not
The training requirement of Finishing of Machinery in Large-Scale Port reclaimer electrical repair work is met, and can not carry out the driver behavior training of driver.
The content of the invention
The purpose of this utility model is in view of the deficienciess of the prior art, providing a kind of tippler behaviour inspection comprehensive practical traning dress
Put, the real training of tippler driver operation and electrical repair work can be carried out, and possess the function of automatic scoring examination.
The technical solution of the utility model is：A kind of 3-car dumper behaviour inspection comprehensive training device, including：
For being operated for user, and driver operation signal is sent to the driver operation unit of electrical appliance；
For being electrically connected for user, receive driver operation signal and control electrical action, and by driver operation signal
It is sent respectively to three-dimensional visualization unit, manipulates the electrical appliance of appraisal management unit；
For receiving driver operation signal, three-dimensional and the three-dimensional visualization unit for showing 3-car dumper action；
For receiving driver operation signal, carry out failure setting, fault-signal be sent to electrical appliance, and to
The manipulation appraisal management unit that family operation is estimated；
The driver operation unit, visualization, manipulation appraisal management unit are electrically connected with electrical appliance respectively.
Further, the driver operation unit includes seat and operating desk.
Further, electrical appliance includes：Breaker, PLC, frequency converter, threephase asynchronous, brake, connect
Tentaculum, relay, cable.
Further, electrical appliance also includes regulator cubicle and show stand；The breaker, PLC, frequency converter, contact
Device, relay are arranged in regulator cubicle, and the threephase asynchronous, brake are arranged on showing stand.
Further, three-dimensional visualization unit includes：Visual calculation machine.
Further, visualization also includes：Projecting apparatus；The projecting apparatus and Visual calculation mechatronics.
Further, manipulation appraisal management unit includes：Manipulate computer and failure sets circuit board.
Further, computer installation appraisal management software is manipulated.
The beneficial effects of the utility model are：The real training of tippler driver operation and electrical repair can be carried out, and possessed
The function of automatic scoring examination, with behaviour's inspection unification, actual situation linkage has strong operability, examines the advantage of efficiency high in fact.
（1）Behaviour's inspection unification：The Multifunctional comprehensive practical training device of driver operation and electric troubleshooting, meet school imparted knowledge to students,
Enterprise carries out the requirement that Skill Competition, mechanism carry out Technique Authentication, allows the training on operation of major port handling facilities, identification examination to remove
Enter the classroom and classroom, changing harbour main body work post practical operation skill examination can only be in the live situation of handling.
（2）Actual situation links：Three-dimensional picture can be realized with real equipment and linked, using three-dimensional emulation with electrically setting
Equipment composition, operation process, unusual service condition of the true tippler of the comprehensive realistic simulation of mode that standby actual situation is combined etc..
（3）Have strong operability in fact：Driver need to according to true 3-car dumper operational procedure, safety code requirement operation training；
Electric fault, can be practical by the device electric fault, driver operation real training entirely from the common true tippler failure in scene
Improve the integration capability of student.
（4）Examine efficiency high：The faulty automatic setting of institute, without manual intervention, appraisal management full process automatization is very big
Improve examination efficiency.
Brief description of the drawings
Fig. 1 is the utility model specific embodiment principle schematic.
Fig. 2 is the utility model specific embodiment arrangement schematic diagram.
In figure, 1 showing stand, 2 manipulation computers, 3 regulator cubicles, 4 seats, 5 operating desks, 6 projection screens, 7 driver operation lists
Member, 8 three-dimensional visualization units, 9 electrical appliances, 10 manipulation appraisal management units.
Embodiment
Below in conjunction with the accompanying drawings and the utility model is elaborated by specific embodiment, following examples are to this
The explanation of utility model, and the utility model is not limited to implementation below.
As illustrated in fig. 1 and 2,3-car dumper behaviour's inspection comprehensive training device that the utility model is provided, including：Driver operation
Unit 7, electrical appliance 9, three-dimensional visualization unit 8 and manipulation appraisal management unit 10.
Driver operation unit 7 is used to be operated for user, and driver operation signal is sent into electrical appliance 9.
Driver operation unit 7 includes seat 4 and operating desk 5, and user can be operated in operating desk 5.Operating desk 5 can be according to actual three cars
The guidance panel of tippler is configured.
Electrical appliance 9 is used to be electrically connected for user, receives driver operation signal control electrical action, and will
Driver operation signal is sent respectively to three-dimensional visualization unit 8, manipulation appraisal management unit 10.Electrical appliance 9 includes：It is disconnected
Road device, PLC, frequency converter, threephase asynchronous, brake, contactor, relay, cable.Electrical appliance 9 also includes
Regulator cubicle 3 and show stand；Breaker, PLC, frequency converter, contactor, relay are arranged in regulator cubicle 3, three-phase asynchronous electric
Machine, brake are arranged on showing stand 1.User can be according to experiment demand or the actual electrical principle cable connection of 3-car dumper
Each electrical equipment.
Three-dimensional visualization unit 8 is used to receive driver operation signal, and three-dimensional simultaneously shows that 3-car dumper is acted.It is three-dimensional
Visualization 8 includes Visual calculation machine, and projecting apparatus, projecting apparatus and Visual calculation mechatronics also can be set.Also it can set
Put projection screen 6.Visual calculation machine sets three-dimensional software, receives driver operation signal, calculates the dynamic of virtual 3-car dumper
Make, and shown by projector to curtain.The scene that three-dimensional visualization unit 8 is capable of virtual emulation includes：Tippler is empty
Plan work outdoor scene, 3-car dumper complete machine, positioning car action, clip wheel device are acted, by sweep action, beam of delaying unloading action, tippler
Rotate, spray dust suppression etc..
In the present embodiment, it can be operated in operating desk 5, operation signal carries out logical operation in PLC, by actual act
Signal output to correspondence electrical equipment（Motor, frequency converter, relay, indicator lamp etc.）, the simultaneous display of three-dimensional visualization unit 8
The action of tippler, user as operating true tippler, can complete the operations training of tippler.
Manipulation appraisal management unit 10 is used to receive driver operation signal, carries out failure setting, fault-signal is sent to
Electrical appliance 9, and user's operation is estimated.Manipulation appraisal management unit 10 includes manipulation computer 2 and failure is set
Circuits plate, manipulation computer 2 sets appraisal management software.Manipulation computer 2 sets circuit board to set event automatically by failure
Barrier, collection driver operation signal and electric troubleshooting situation are estimated marking.Tippler electric fault is overturned with true three car
Machine typical case's electric fault formulates exam pool, can voluntarily select topic during student's real training from exam pool, also can be by manipulation computer 2 certainly
Dynamic group rolls out topic, and system can set electric fault automatically（Failure is set without manual intervention）, set after failure, tippler correspondence
Position can not work, student need to by electrical schematic diagram, HMI monitored pictures, electrician tool, instrument etc. search trouble point, therefore
Barrier point determines after excluding that failure is eliminated automatically, and overturning functional recovery is used.Electric fault troubleshooting procedure is tieed up with real electric fault
Repair situation identical.
Appraisal management software have information of trainee management, item bank management, self-generating test papers, automatic scoring, score management,
The multiple functions such as report printing.Information of trainee management includes：Admission card for entrance examination number（Identification card number）, name, sex, work post, during examination
Between, test subject, achievement etc..Exam pool examines all topics and examination standards of grading comprising electric fault examination and driver operation.
System automatic volume group is set a question during electric troubleshooting examination, and student need to complete to examine topic, scoring system at the appointed time
System is according to appraisal standards automatic scoring.Examination terminates to achieve the result on the spot.Teacher can inquire about student's total marks of the examination and print achievement
It is single.
Driver operation examination is divided into：Routine operation is examined, and operating rate examination and unusual service condition handle examination.Student need to be in rule
Topic is examined in interior completion of fixing time, and points-scoring system is according to appraisal standards automatic scoring.Examination terminates to achieve the result on the spot.Teacher can be with
Inquiry student's total marks of the examination simultaneously print school report.
Disclosed above is only preferred embodiment of the present utility model, but the utility model is not limited to this, any
What those skilled in the art can think does not have creative change, and is made under the premise of the utility model principle is not departed from
Some improvements and modifications, should all fall in protection domain of the present utility model.
Claims (7)
1. a kind of 3-car dumper behaviour inspection comprehensive training device, it is characterised in that including：
For being operated for user, and driver operation signal is sent to the driver operation unit of electrical appliance；
For being electrically connected for user, driver operation signal control electrical action is received, and driver operation signal is distinguished
It is sent to three-dimensional visualization unit, manipulates the electrical appliance of appraisal management unit；
For receiving driver operation signal, three-dimensional and the three-dimensional visualization unit for showing 3-car dumper action；
For receiving driver operation signal, failure setting is carried out, fault-signal electrical appliance is sent to, and user is grasped
Make the manipulation appraisal management unit being estimated；
The driver operation unit, visualization, manipulation appraisal management unit are electrically connected with electrical appliance respectively.
2. 3-car dumper behaviour inspection comprehensive training device according to claim 1, it is characterised in that the driver operation list
Member includes seat and operating desk.
3. 3-car dumper behaviour inspection comprehensive training device according to claim 2, it is characterised in that electrical appliance bag
Include：Breaker, PLC, frequency converter, threephase asynchronous, brake, contactor, relay, cable.
4. 3-car dumper behaviour inspection comprehensive training device according to claim 3, it is characterised in that electrical appliance is also
Including regulator cubicle and show stand；The breaker, PLC, frequency converter, contactor, relay are arranged in regulator cubicle, the three-phase
Asynchronous motor, brake are arranged on showing stand.
5. 3-car dumper behaviour's inspection comprehensive training device according to claim any one of 1-4, it is characterised in that three-dimensional can
Include depending on changing unit：Visual calculation machine.
6. 3-car dumper behaviour inspection comprehensive training device according to claim 5, it is characterised in that visualization is also wrapped
Include：Projecting apparatus；The projecting apparatus and Visual calculation mechatronics.
7. 3-car dumper behaviour's inspection comprehensive training device according to claim any one of 1-4, it is characterised in that manipulation is examined
Core administrative unit includes：Manipulate computer and failure sets circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720120002.3U CN206460723U (en) | 2017-02-09 | 2017-02-09 | Comprehensive practical training device for three-car dumper operation and inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720120002.3U CN206460723U (en) | 2017-02-09 | 2017-02-09 | Comprehensive practical training device for three-car dumper operation and inspection |
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| Publication Number | Publication Date |
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| CN206460723U true CN206460723U (en) | 2017-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720120002.3U Expired - Fee Related CN206460723U (en) | 2017-02-09 | 2017-02-09 | Comprehensive practical training device for three-car dumper operation and inspection |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106782019A (en) * | 2017-02-09 | 2017-05-31 | 山东星科智能科技股份有限公司 | Comprehensive practical training device for three-car dumper operation and inspection |
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2017
- 2017-02-09 CN CN201720120002.3U patent/CN206460723U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106782019A (en) * | 2017-02-09 | 2017-05-31 | 山东星科智能科技股份有限公司 | Comprehensive practical training device for three-car dumper operation and inspection |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170901 Termination date: 20180209 |
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| CF01 | Termination of patent right due to non-payment of annual fee |