CN216520292U - Steel epoxy sleeve for improving axial constraint force of pipeline - Google Patents
Steel epoxy sleeve for improving axial constraint force of pipeline Download PDFInfo
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- CN216520292U CN216520292U CN202123030613.4U CN202123030613U CN216520292U CN 216520292 U CN216520292 U CN 216520292U CN 202123030613 U CN202123030613 U CN 202123030613U CN 216520292 U CN216520292 U CN 216520292U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 59
- 239000010959 steel Substances 0.000 title claims abstract description 59
- 239000004593 Epoxy Substances 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000003292 glue Substances 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims description 24
- 238000005253 cladding Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 abstract description 12
- 238000005192 partition Methods 0.000 abstract description 11
- 239000003822 epoxy resin Substances 0.000 description 15
- 229920000647 polyepoxide Polymers 0.000 description 15
- 230000010412 perfusion Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于管道修复技术领域,尤其涉及一种提高管道轴向约束力的钢质环氧套筒。The utility model belongs to the technical field of pipeline repair, in particular to a steel epoxy sleeve for improving the axial restraint force of a pipeline.
背景技术Background technique
钢质环氧套筒修复技术是目前应用比较广泛的管道修复方法,环氧钢套筒是用两个钢套筒把管体缺陷部位包起来,在钢套筒端部用密封剂密封,然后向套筒与管道外周壁之间形成的环形空腔内注入环氧树脂胶,这种修复方法能承受较高的环向应力,可用于管道大面积各类损坏缺陷表面的修复,包括腐蚀、非延伸性开裂、轴向和环向各种凹陷或断裂以及和环焊缝有关的各种异常情形。The steel epoxy sleeve repair technology is currently a widely used pipeline repair method. The epoxy steel sleeve is to wrap the defective part of the pipe body with two steel sleeves, seal the end of the steel sleeve with a sealant, and then Epoxy resin glue is injected into the annular cavity formed between the sleeve and the outer peripheral wall of the pipeline. This repair method can withstand high hoop stress and can be used for the repair of large-area damaged surfaces of various types of pipelines, including corrosion, Non-extensive cracking, various depressions or fractures in axial and circumferential directions, and various abnormal conditions associated with girth welds.
通过环氧钢套筒修复完成的管道在继续服役过程中仍然会受到管道结构自重、覆土荷载、流体重力等恒载以及交通荷载、地面堆载、温度荷载、管道内压、上浮荷载、地震荷载等活荷载,环氧钢套筒修复部位受到轴向应力后容易沿轴向扩展损伤。The pipeline repaired by the epoxy steel sleeve will still be subjected to dead loads such as the self-weight of the pipeline structure, covering soil load, fluid gravity and other dead loads, as well as traffic loads, ground stacking loads, temperature loads, pipeline internal pressure, floating loads, and earthquake loads during the continuous service process. When the live load is equal, the repaired part of the epoxy steel sleeve is easy to expand and damage in the axial direction after being subjected to axial stress.
实用新型内容Utility model content
本实用新型的目的在于:为了解决环氧钢套筒修复部位受到轴向应力后容易沿轴向扩展损伤的问题,而提出的一种提高管道轴向约束力的钢质环氧套筒。The purpose of the utility model is: in order to solve the problem that the repaired part of the epoxy steel sleeve is easy to expand and damage in the axial direction after being subjected to axial stress, a steel epoxy sleeve that improves the axial restraint force of the pipeline is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种提高管道轴向约束力的钢质环氧套筒,包括钢套筒、负泊松比材料层,所述负泊松比材料层圆周包覆在管道修复部位,所述钢套筒设置在所述负泊松比材料层的外周侧,所述钢套筒包括第一半弧板和第二半弧板,所述第一半弧板和所述第二半弧板通过法兰连接,所述钢套筒与管道外周壁形成环形空腔,所述负泊松比材料层位于所述环形空腔内,所述钢套筒的内壁设置有分隔板,所述钢套筒上设有灌注孔和出胶孔。A steel epoxy sleeve for improving the axial restraint force of a pipeline, comprising a steel sleeve and a negative Poisson's ratio material layer, wherein the negative Poisson's ratio material layer is circumferentially wrapped around a pipeline repair part, and the steel sleeve is provided with On the outer peripheral side of the negative Poisson's ratio material layer, the steel sleeve includes a first half-arc plate and a second half-arc plate, and the first half-arc plate and the second half-arc plate are connected by flanges , the steel sleeve and the outer peripheral wall of the pipeline form an annular cavity, the negative Poisson's ratio material layer is located in the annular cavity, the inner wall of the steel sleeve is provided with a partition plate, and the steel sleeve is It is equipped with a perfusion hole and a glue outlet.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述灌注孔和所述出胶孔设置在所述第一半弧板上。The perfusion hole and the glue outlet hole are arranged on the first half-arc plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第一半弧板的内壁设置有所述分隔板,所述第二半弧板的内壁也设置有所述分隔板,所述第一半弧板的所述分隔板和所述第二半弧板上的所述分隔板形成连续的螺旋片状,所述分隔板将所述环形空腔分隔成连续的螺旋空腔,所述灌注孔和所述出胶孔设置在所述连续螺旋空腔的两端,所述负泊松比材料层填充在所述连续螺旋空腔内,所述负泊松比材料层整体呈成连续的弹簧状。The partition plate is arranged on the inner wall of the first half-arc plate, and the partition plate is also arranged on the inner wall of the second half-arc plate. The partition plate on the second half-arc plate forms a continuous spiral sheet shape, the partition plate divides the annular cavity into a continuous spiral cavity, and the perfusion hole and the glue outlet hole are provided At both ends of the continuous spiral cavity, the negative Poisson's ratio material layer is filled in the continuous spiral cavity, and the negative Poisson's ratio material layer is in the shape of a continuous spring as a whole.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述第一半弧板和所述第二半弧板的拼接缝处设置有若干挡板,所述挡板设置在所述第一半弧板内壁。Several baffles are arranged at the splicing seam of the first half-arc plate and the second half-arc plate, and the baffles are arranged on the inner wall of the first half-arc plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
还包括密封组件,所述密封组件设置在钢套筒轴向两端面,所述密封组件包括密封胶条、锁紧环,所述密封胶条设置在所述钢套筒端面,所述锁紧环通过螺栓将所述密封胶条固定在所述钢套筒两端。It also includes a sealing assembly, the sealing assembly is arranged on the axial end faces of the steel sleeve, the sealing assembly includes a sealing rubber strip and a locking ring, the sealing rubber strip is arranged on the end surface of the steel sleeve, and the locking Rings fasten the sealing strip to both ends of the steel sleeve by means of bolts.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
(1)环形空腔内螺旋设置的负泊松比材料层在环氧树脂胶的粘合下与管道外周壁以及钢套筒粘合在一起整体能够对管道产生轴向约束,加入负泊松比材料层的钢质环氧套筒可以有效分担管道环焊缝承受的轴向载荷,约束环焊缝缺陷沿轴向扩展。(1) The negative Poisson's ratio material layer spirally arranged in the annular cavity is bonded with the outer peripheral wall of the pipeline and the steel sleeve under the bonding of epoxy resin glue, which can produce axial constraints on the pipeline as a whole, adding a negative Poisson's ratio. The steel epoxy sleeve of the material layer can effectively share the axial load borne by the pipe girth weld, and restrain the girth weld defect from expanding in the axial direction.
(2)螺旋片状的分隔板将环形空腔分隔成螺旋空腔,通过灌注孔向螺旋空腔内注入环氧树脂胶时,环氧树脂胶沿着螺旋空腔螺旋填充缝隙,环氧树脂胶能够将管道外周壁、负泊松比材料层以及钢套筒粘接在一起。(2) The spiral sheet-shaped partition plate divides the annular cavity into spiral cavities. When epoxy resin glue is injected into the spiral cavity through the perfusion hole, the epoxy resin glue fills the gap along the spiral cavity spirally, and the epoxy resin The resin glue can bond the outer peripheral wall of the pipe, the negative Poisson's ratio material layer and the steel sleeve together.
(3)挡板和密封胶条能够将钢套筒和管道之间的缝隙密封,避免注环氧树脂胶时溢出。(3) The baffle and the sealing strip can seal the gap between the steel sleeve and the pipe to avoid overflow when epoxy resin is injected.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的爆炸图;Fig. 2 is the exploded view of the utility model;
图3为本实用新型的密封组件的截面图。3 is a cross-sectional view of the sealing assembly of the present invention.
图例说明:1、钢套筒;2、负泊松比材料层;31、第一半弧板;32、第二半弧板;4、灌注孔;5、出胶孔;7、分隔板;8、挡板;9、密封胶条;10、锁紧环。Legend description: 1. Steel sleeve; 2. Negative Poisson's ratio material layer; 31. The first half-arc plate; 32. The second half-arc plate; 4. The perfusion hole; ; 8, baffle; 9, sealing strip; 10, locking ring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:Please refer to Figures 1-3, the utility model provides a technical solution:
一种提高管道轴向约束力的钢质环氧套筒,包括钢套筒1、负泊松比材料层2,负泊松比材料层2通过环氧树脂胶粘在管道待修复区的外周壁,钢套筒1包括第一半弧板31和第二半弧板32,第一半弧板31和第二半弧板32通过法兰固定在管道修复的部位,第一半弧板31和第二半弧板安装好后,与管道外周壁形成环形空腔,第一半弧板31内周壁焊接固定有分隔板7,第二半弧板32的内周壁也焊接固定有分隔板7,第一半弧板31的分隔板7和第二半弧板32上的分隔板7形成连续的螺旋片状,因此将环形空腔分隔成连续的螺旋空腔,负泊松比材料层2位于螺旋空腔内,负泊松比材料层2整体成连续的弹簧状,第一半弧板31和第二半弧板32的拼接缝处设置有若干挡板8,挡板8设置在第一半弧板31的内壁,挡板8均焊接固定在第一半弧板31的内壁上,当第一半弧板31和第二半弧板32拼接后挡板8遮挡住拼接缝隙,钢套筒1上还设置有灌注孔4和出胶孔5,灌注孔4和出胶孔5均设置在第一半弧板31上,灌注孔4和出胶孔5设置在连续螺旋空腔的两端,从灌注孔4注入环氧树脂胶,环氧树脂胶进一步的填充负泊松比材料层2与钢套筒1之间的空隙,环氧树脂沿着连续的螺旋空腔注入,最后从出胶孔溢出。A steel epoxy sleeve for improving the axial restraint force of a pipeline, comprising a
还包括密封组件,密封组件包括密封胶条9、锁紧环10,密封胶条9的截面均呈L形,密封胶条9的一侧面紧贴管道外侧壁,一侧面紧贴钢套筒1的端面,锁紧环10是不锈钢环,锁紧环10的截面均呈L形,锁紧环10与密封胶条9适配,当钢套筒1安装在管道上之后使用密封胶条9沿管道一周缠绕在钢套筒1两端部,然后使用锁紧环10将密封胶条9固定锁紧,锁紧环10通过螺栓固定。It also includes a sealing component. The sealing component includes a sealing
工作原理:首先确定管道需要加强轴向约束力的位置,然后将该位置刷一层环氧树脂胶,然后将负泊松比材料层2粘贴固定在管道周壁,再将钢套筒1安装在管道上,负泊松比材料层2与钢套筒1的螺旋空腔适配,安装好钢套筒1后使用密封胶条9和锁紧环10对钢套筒1两端进行密封,通过出胶孔对环形空腔抽真空,然后从灌注孔4向环形空腔内灌注环氧树脂胶,边抽真空边注胶,当出胶孔5溢出环氧树脂胶且流量与灌注孔4注胶流量相同时停止注环氧树脂胶,环氧树脂胶用来填充负泊松比材料层2与钢套筒1的空隙,经过一定时间的固化即安装完成。负泊松比材料层2与管道外周壁、钢套筒1内侧壁之间通过环氧树脂胶粘接在一起,管道受到轴向拉力时,负泊松比材料层2在轴向方向产生收缩力,以此来增加管道轴向的约束力,更大的约束力防止管道修复部位扩展损伤。Working principle: first determine the position where the pipe needs to strengthen the axial restraint force, then apply a layer of epoxy resin glue to the position, then stick the negative Poisson's
负泊松比材料层结构及负泊松比材料均为现有技术,在此不再赘述。The layer structure of the negative Poisson's ratio material and the negative Poisson's ratio material are all in the prior art, and details are not described herein again.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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