CN216473665U - Tail yarn processing system - Google Patents

Abstract

The utility model relates to the technical field of roving tail yarn processing, and particularly discloses a tail yarn processing system which comprises a roving head processor, a packer, a filter screen exhaust cage, a fan and an air suction pipe, wherein the filter screen exhaust cage is arranged on the bottom of the roving head processor; an air exhaust duct of the roving head processor is connected with a filter screen air exhaust cage; the air suction pipe is connected with a fan; an air outlet pipe of the fan is connected with the filter screen exhaust cage; the filter screen air exhaust cage is connected with the packaging machine and used for exhausting air of the air outlet pipe and the air exhaust duct and filtering the roving tail yarn into the packaging machine. Compared with the prior art, can handle tail yarn in bulk fast, and reduced the loss of roving processor color ring, reduced the amount of labour.

Description

Tail yarn processing system

Technical Field

The utility model relates to the technical field of roving tail yarn processing, and particularly discloses a tail yarn processing system.

Background

The spinning process equipment is equipment for all-weather startup, the equipment operation efficiency is more than 99% every day, raw material roving used by the spinning process equipment needs to be recycled manually after being used up, the recycling cost can be saved to the maximum extent, the raw material waste is reduced, the energy is saved, and the spinning process equipment can be widely applied to fiber recycling of single-variety pure cotton roving, recycling of single-variety polyester roving and the like.

In the prior art, the roving head processor disclosed in the patent with the publication number of CN212174128U is mostly adopted, the roving head processor is connected with a packing machine to collect and pack roving heads, the roving head processor comprises a machine table, unwinding rollers, a main air duct and an air suction box, the unwinding rollers are arranged on the upper portion of the machine table in parallel, a roving bobbin is placed above the two unwinding rollers, the unwinding rollers and the roving bobbins correspond in length, a cotton suction pipe is arranged below each roving bobbin, the cotton suction pipe is provided with a cotton suction port in the direction opposite to the roving bobbin, the other side of the cotton suction pipe is provided with a branch air pipe, the branch air pipe is communicated with the main air duct, the main air duct is connected with the air suction box through the air suction port, a high-pressure fan is arranged in the air suction box, and the top end of the air suction box is connected to a cloth cage through a vertical pipe U-shaped air duct.

However, the above scheme has the following disadvantages:

1. bulk tail yarns such as bags collected in other procedures in a textile factory cannot be quickly processed, and when the bulk tail yarns are processed, the bulk tail yarns need to be manually added to a packaging machine, so that potential safety hazards are increased, labor capacity is increased, and production efficiency is reduced.

2. The backing-off roller on the board can not restrict the removal of color ring, causes the aggravation of the loss of color ring, increases the amount of labour, reduces production efficiency, increases spare parts stock.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model provides a tail yarn processing system to solve the problem that the color ring loss is high due to the fact that bulk tail yarns and roving processing machines cannot be processed quickly in the prior art.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

a tail yarn processing system comprises a roving head processor, a packer, a filter screen exhaust cage, a fan and an air suction pipe; the air exhaust duct of the roving head processor is connected with the filter screen air exhaust cage; the air suction pipe is connected with a fan; an air outlet pipe of the fan is connected with the filter screen exhaust cage; the filter screen air exhaust cage is connected with the packaging machine and used for exhausting air from the air outlet pipe and the air exhaust duct and filtering roving tail yarns into the packaging machine. After the roving tail yarn in the air outlet pipe and the air exhaust channel enters the filter screen air exhaust cage, wind power is exhausted in the filter screen air exhaust cage, and the roving tail yarn falls into the packaging machine for packaging treatment under the action of gravity. The arrangement of the fan, the air suction pipe and the filter screen exhaust cage can utilize the fan to suck the roving tail yarn in bulk, thereby reducing the labor capacity and improving the labor efficiency.

Preferably, filter screen exhaust cage is one end open-ended casing setting, and the wall sets up for the filter screen all around, and tuber pipe and exhaust airway are connected respectively to the bottom plate, and the baling press is connected to the open end, can be through the wall wind-force of discharging of four walls to filter roving tail yarn in filter screen exhaust cage, fall into the baling press.

Preferably, an unwinding roller and a fixed roller are arranged on a machine table of the roving head processor in a staggered mode; the backing-off roller rotates and sets up on the board to through the motor with the help of drive mechanism drive, the setting of mistake between, conveniently with the roving bobbin restriction between backing-off roller and fixed roll, utilize the high pressure positive blower of roving end processor to absorb the roving tail yarn on the roving bobbin, and reduced the motor load of roving end processor.

Preferably, mounting plates are fixedly arranged at two ends of the fixing roller, and the axial movement of the roving bobbin can be limited.

Preferably, one end of the fixing roller is fixedly provided with a clamp in cooperation with the color ring on the roving bobbin, and the clamp can limit the color ring to move along the axial direction of the roving bobbin.

Preferably, the clamp connection part is arranged towards the obliquely upper part and is matched with the rotation direction of the unwinding roller to limit the axial movement of the color ring; the height of the upper roll surface of the fixed roll is higher than that of the upper roll surface of the unwinding roll. When a roving section of thick bamboo was placed between fixed roll and backing-off roller (fixed roll is in the front promptly, and the backing-off roller is in the back), because difference in height, the roving section of thick bamboo moved under backing-off roller frictional force, moved to the position between backing-off roller and the fixed roll (fixed roll is in the back promptly, backing-off roller is in the front), and the clamp has restricted the removal of colour ring this moment, has made things convenient for the high pressure positive blower of roving end processor to absorb the roving tail yarn on the roving bobbin, has reduced the loss of colour ring.

The utility model has the beneficial effects that: the arrangement of the fan, the air suction pipe and the filter screen exhaust cage can utilize the fan to suck the roving tail yarn in bulk, thereby reducing the labor capacity and improving the labor efficiency. The cooperation setting of clamp, fixed roll and backing-off roller can restrict the removal of color ring, has reduced the loss of color ring, and has made things convenient for the high pressure positive blower of roving end processor to absorb the roving tail yarn on the roving bobbin.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic view of the arrangement on the machine table of the roving head processor according to the embodiment of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2;

description of reference numerals:

1-roving head processor, 2-packer, 3-filter screen exhaust cage, 4-blower, 5-aspiration channel, 6-roving bobbin, 7-color ring;

101-exhaust duct, 102-machine table, 103-unwinding roller, 104-fixed roller, 105-hoop and 106-mounting plate;

401-air outlet pipe;

the arrow direction in fig. 1 is the roving tail yarn suction and delivery direction of the roving head processor; the direction of the arrow in fig. 2 and 3 is the direction of rotation of the unwind roll.

Detailed Description

The present invention is further described below with reference to examples.

Example 1

As shown in fig. 1, a tail yarn processing system comprises a roving head processor 1 and a packaging machine 2, and further comprises a filter screen exhaust cage 3, a fan 4 and an air suction pipe 5; the exhaust duct 101 of the roving head processor 1 is connected with the filter screen exhaust cage 3; the air suction pipe 5 is connected with the fan 4; an air outlet pipe 401 of the fan 4 is connected with the filter screen exhaust cage 3; the filter screen exhaust cage 3 is connected with the packaging machine 2 and used for exhausting the air of the air outlet pipe 401 and the exhaust duct 101 and filtering the roving tail yarn into the packaging machine 2. After the roving tail yarn in the air outlet pipe 401 and the exhaust duct 101 enters the filter screen exhaust cage 3, wind power is discharged in the filter screen exhaust cage 3, and the roving tail yarn falls into the packaging machine 2 for packaging due to the action of gravity. The arrangement of the fan 4, the air suction pipe 5 and the filter screen exhaust cage 3 can utilize the fan 4 to suck the roving tail yarn in bulk, thereby reducing the labor capacity and improving the labor efficiency.

In the above-mentioned setting, filter screen exhaust cage 3 is one end open-ended casing setting, and the wall is the filter screen setting all around, and play tuber pipe 401 and exhaust duct 101 are connected respectively to the bottom plate, and baling press 2 is connected to the open end, can be through wall exhaust wind-force all around to filter roving tail yarn in filter screen exhaust cage 3, fall into baling press 2.

As shown in fig. 2 and 3, the unwinding roller 103 and the fixed roller 104 are alternately arranged on the machine base 102 of the roving end processor 1; the unwinding roller 103 is rotatably disposed on the machine platform 102 and is driven by a motor through a transmission mechanism, the transmission mechanism is a belt transmission or a gear transmission, and details thereof are omitted for the prior art. The staggered arrangement facilitates the restriction of the roving bobbin 6 between the unwinding roller 103 and the fixed roller 104, the high pressure fan of the roving end processor 1 is utilized to absorb the roving tail yarn on the roving bobbin 6, and the motor load of the roving end processor 1 is reduced. The fixed roller 104 is fixedly provided with mounting plates 106 at both ends thereof, and can restrict the axial movement of the roving bobbin 6. One end of the fixed roller 104 is fixedly provided with a clamp 105 in cooperation with the color ring 7 on the roving bobbin 6, and the movement of the color ring 7 along the axial direction of the roving bobbin 6 can be limited. The height of the roller surface of the fixed roller 104 is higher than that of the unwinding roller 103; the joint of the clip 105 is arranged obliquely upward and cooperates with the rotation direction of the unwinding roller 103 to limit the axial movement of the color ring 7. When the roving barrel 6 is placed between the fixed roller 104 and the unwinding roller 103 (namely the fixed roller 104 is in front and the unwinding roller 103 is in back), due to the height difference, the roving barrel 6 moves under the friction force of the unwinding roller 103 and moves to the position between the unwinding roller 103 and the fixed roller 104 (namely the fixed roller 104 is in back and the unwinding roller 103 is in front), and at the moment, the clamp limits the movement of the color ring 7, so that the roving tail yarn on the roving bobbin 6 is conveniently sucked by a high-pressure fan of the roving head processor 1, and the loss of the color ring 7 is reduced.

Wherein the packer 2 is a KYDB-150 type packer of Kai industry textile machinery manufacturing Limited in Jiangyin.

Claims (6)

1. A tail yarn processing system comprises a roving head processor (1) and a packer (2), and is characterized by further comprising a filter screen exhaust cage (3), a fan (4) and an air suction pipe (5); an exhaust duct (101) of the roving head processor (1) is connected with a filter screen exhaust cage (3); the air suction pipe (5) is connected with the fan (4); an air outlet pipe (401) of the fan (4) is connected with the filter screen air exhaust cage (3); the filter screen exhaust cage (3) is connected with the packaging machine (2) and used for discharging air out of the air outlet pipe (401) and the air exhaust duct (101) and filtering roving tail yarns into the packaging machine (2).

2. A tail yarn processing system as claimed in claim 1, wherein the screen exhaust cage (3) is provided with a shell with an open end, the surrounding walls are provided with screens, the bottom plate is respectively connected with the air outlet pipe (401) and the air exhaust duct (101), and the open end is connected with the packing machine (2).

3. A tail yarn processing system as claimed in claim 1, characterized in that the machine table (102) of the roving head processor (1) is provided with an unwinding roller (103) and a fixed roller (104) in a staggered manner; the unwinding roller (103) is rotatably arranged on the machine table (102) and is driven by a motor through a transmission mechanism.

4. A tail yarn processing system as claimed in claim 3, wherein mounting plates (106) are fixedly arranged at both ends of the fixed roller (104).

5. A tail yarn processing system as claimed in claim 4, characterized in that one end of the fixed roller (104) is fixedly provided with a clamp (105) which cooperates with a color ring (7) on the roving bobbin (6).

6. A tail yarn processing system as claimed in claim 5, characterized in that the height of the roller surface on the fixed roller (104) is higher than the height of the roller surface on the unwinding roller (103); the joint of the hoop (105) faces to the obliquely upper direction and is matched with the rotation direction of the unwinding roller (103) to limit the axial movement of the color ring (7).

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