CN215695948U - Full-automatic detection equipment for shaft parts - Google Patents
Full-automatic detection equipment for shaft parts Download PDFInfo
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- CN215695948U CN215695948U CN202121755683.3U CN202121755683U CN215695948U CN 215695948 U CN215695948 U CN 215695948U CN 202121755683 U CN202121755683 U CN 202121755683U CN 215695948 U CN215695948 U CN 215695948U
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- 238000001514 detection method Methods 0.000 title claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 230000003287 optical effect Effects 0.000 claims abstract description 9
- 238000006073 displacement reaction Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims description 11
- 230000032258 transport Effects 0.000 claims description 11
- 230000002950 deficient Effects 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model discloses full-automatic detection equipment for shaft parts, which comprises a rack, wherein a conveying mechanism, a carrying mechanism, a first outer diameter detection mechanism, a second outer diameter detection mechanism, an optical detection mechanism and a hardness detection mechanism are arranged on the rack, the first outer diameter detection mechanism comprises a first support, a laser diameter measuring instrument is arranged on the first support, a first air cylinder is arranged between the laser diameter measuring instrument and the first support, a first placing table is arranged below the laser diameter measuring instrument in a rotating manner, a first motor is arranged below the first support and connected with the first placing table, the second outer diameter detection mechanism comprises a second support, a second placing table is arranged on the second support in a rotating manner, a second motor is connected with the second placing table, displacement sensors are arranged on two sides of the second placing table, a rotating air cylinder is arranged on the second support, a rotating block is arranged on the rotating air cylinder, a pressing block is arranged on the rotating block, the detection quality and the detection efficiency of the parts are improved.
Description
Technical Field
The utility model belongs to the field of mechanical equipment, and particularly relates to full-automatic detection equipment for shaft parts.
Background
Like figure 7 the part, present need carry out each item to this part and detect, including the whole hardness of diameter, section length and part, present when detecting this part, need place the part in proper order on different testing platform, the part needs to be transported between different testing platform through the manual work, leads to part logistics inefficiency, and detection efficiency is low, and workman intensity of labour is big.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides equipment for fully automatically detecting shaft parts, which improves the detection quality and the detection efficiency of the parts.
In order to achieve the purpose, the utility model provides the following technical scheme: the full-automatic detection equipment for the shaft parts comprises a rack, wherein a conveying mechanism, a carrying mechanism, a first outer diameter detection mechanism, a second outer diameter detection mechanism, an optical detection mechanism and a hardness detection mechanism are arranged on the rack, the first outer diameter detection mechanism comprises a first support, a laser diameter measuring instrument is arranged on the first support, a first air cylinder is arranged between the laser diameter measuring instrument and the first support, a first placing table is arranged below the laser diameter measuring instrument in a rotating mode, a first motor is arranged below the first support, the first motor is connected with the first placing table, the second outer diameter detection mechanism comprises a second support, a second placing table is arranged on the second support in a rotating mode, a second motor is connected onto the second placing table, displacement sensors are arranged on two sides of the second placing table, a rotating air cylinder is arranged on the second support, and a rotating block is arranged on the rotating air cylinder, and a pressing block is arranged on the rotating block.
Further, the optical detection mechanism comprises a third support, a detection camera, a third placing table and a third motor are arranged on the third support, the third placing table is rotatably connected with the third support, and the third motor is connected with the third placing table.
Further, the hardness detection mechanism comprises a fourth support, a hardness detector and a second air cylinder are arranged on the fourth support, a fourth placing table is connected to the second air cylinder, a telescopic rod is arranged on the fourth placing table, and the telescopic rod penetrates through the hardness detector.
Further, be provided with transport mechanism in the frame, transport mechanism is including transporting the support, sliding connection has the transportation board on transporting the support, transports the board and transports and be provided with no pole cylinder between the support, be provided with the third cylinder on transporting the board, be provided with on the piston rod of third cylinder and grab the board, it is provided with a plurality of cylinders of transporting on the board to grab, it transports the clamping jaw to be provided with on the cylinder to transport.
Further, conveying mechanism includes conveyer belt, feed mechanism and unloading mechanism are located the conveyer belt both ends respectively.
Further, the carrying mechanism comprises a mechanical arm, a carrying cylinder is arranged on the mechanical arm, and a carrying clamping jaw is arranged on the carrying cylinder.
Further, a fifth placing table is arranged on the machine frame and located on one side of the first support.
Further, a defective blanking disc is arranged on the rack.
Compared with the prior art, the utility model has the beneficial effects that: through set up conveying mechanism, transport mechanism and a plurality of detection mechanism in the frame, come to carry out automated inspection to the part, improved the detection quality and the detection efficiency of part.
Drawings
FIG. 1 is a schematic plan view of the full-automatic inspection apparatus of the present invention;
FIG. 2 is a schematic structural diagram of a first outer diameter detection mechanism;
FIG. 3 is a schematic front view of a second outer diameter detection mechanism;
FIG. 4 is a schematic structural diagram of an optical detection mechanism;
FIG. 5 is a schematic front view of the hardness detecting mechanism;
FIG. 6 is a schematic front view of the transfer mechanism;
fig. 7 is a schematic plan view of the component.
Reference numerals: 1. a frame; 2. a first outer diameter detection mechanism; 21. a first bracket; 22. a laser diameter gauge; 23. a first cylinder; 24. a first placing table; 25. a first motor; 3. a second outer diameter detection mechanism; 31. a second bracket; 32. a second placing table; 33. a second motor; 34. a displacement sensor; 35. a rotating cylinder; 36. rotating the block; 37. a compression block; 4. an optical detection mechanism; 41. a third support; 42. detecting a camera; 43. a third placing table; 44. a third motor; 5. a hardness detection mechanism; 51. a fourth bracket; 52. a hardness detector; 53. a second cylinder; 54. a fourth placing table; 55. a telescopic rod; 6. a transfer mechanism; 61. a transfer scaffold; 62. a transfer plate; 63. a third cylinder; 64. grabbing the plate; 65. a transfer cylinder; 66. a transfer jaw; 67. a guide bar; 7. a conveying mechanism; 71. a conveyor belt; 72. a feeding mechanism; 73. a blanking mechanism; 8. a manipulator; 9. a fifth placing table; 10. a defective product discharging tray; 11. and (4) parts.
Detailed Description
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the utility model, "a number" or "a number" means two or more unless explicitly specified otherwise.
The present invention is further explained with reference to fig. 1 to 7.
The full-automatic detection equipment for the shaft parts comprises a rack 1, wherein a conveying mechanism 7, a carrying mechanism, a first outer diameter detection mechanism 2, a second outer diameter detection mechanism 3, an optical detection mechanism 4 and a hardness detection mechanism 5 are arranged on the rack 1, the first outer diameter detection mechanism 2 comprises a first support 21, a laser diameter measuring instrument 22 is arranged on the first support 21, a first air cylinder 23 is arranged between the laser diameter measuring instrument 22 and the first support 21, a first placing table 24 is rotated below the laser diameter measuring instrument 22, a first motor 25 is arranged below the first support 21, the first motor 25 is connected with the first placing table 24, the second outer diameter detection mechanism 3 comprises a second support 31, a second placing table 32 is rotated on the second support 31, a second motor 33 is connected on the second placing table 32, displacement sensors 34 are arranged on two sides of the second placing table 32, the second bracket 31 is provided with a rotary cylinder 35, the rotary cylinder 35 is provided with a rotary block 36, and the rotary block 36 is provided with a pressing block 37.
As shown in fig. 7, to facilitate understanding of the present invention, the part to be detected on the part 11 is marked, that is, the diameter a, the diameter B, the section length C, the section length D of the part 11 and the overall hardness of the part 11 need to be detected.
As shown in fig. 1 to 3, during detection, the part 11 to be detected is conveyed to a conveying position through the conveying mechanism 7, then the part 11 is firstly placed on the first placing table 24 of the first support 21 through the conveying mechanism, namely, the part 11 is positioned through the first placing table 24, the laser diameter measuring instrument 22 is driven to move towards the part 11 through the first air cylinder 23, so that detection laser of the laser diameter measuring instrument 22 is aligned to the part 11, the laser diameter measuring instrument 22 is started to start to detect the diameter B of the part 11, the first motor 25 is started simultaneously during detection, the first placing table 24 is driven to rotate through the first motor 25, and therefore the diameter B on the part 11 is comprehensively detected.
When the diameter B is detected and qualified, the first motor 25 is stopped, the first air cylinder 23 drives the laser diameter measuring instrument 22 to move upwards, then the part 11 is placed on the second placing table 32 of the second carriage 31 by the carrying mechanism, at this time, the rotary cylinder 35 is started, the rotary block 36 is driven to rotate toward the part 11, so that the part 11 is pressed against the second placing table 32 by the pressing block 37 on the rotating block 36, then, two displacement sensors 34 respectively located on both sides of the part 11 are abutted against the surface of the diameter a of the part 11, the diameter is detected by the distance between two points on the axial surface of the part 11, after the diameter A is detected once, the cylinder 35 is rotated to enable the pressing block 37 to loosen the part 11, at the moment, the second motor 33 drives the second placing table 32 to rotate for a certain angle, then, the part 11 is pressed and remeasured, so that the detection quality of the part 11 is improved through multiple times of measurement.
Can incline fast through first external diameter detection mechanism 2 and second external diameter detection mechanism 3 and carry out a lot of detection to two diameters on the part 11, improve detection quality, and need not to transport through the manual work between two detection mechanism, improve detection efficiency.
As shown in fig. 4, the detection camera 42 is preferably slidably connected to the third support 41, so as to facilitate the detection camera 42 to perform detection focusing.
As shown in fig. 4, the optical detection mechanism 4 of the preferred embodiment includes a third frame 41, a detection camera 42, a third placing table 43 and a third motor 44 are disposed on the third frame 41, the third placing table 43 is rotatably connected to the third frame 41, the third motor 44 is connected to the third placing table 43, after the part 11 is detected to have the diameter a and the diameter B, the part 11 is conveyed and placed on the third placing table 43 by the conveying mechanism, then the detection camera 42 is started to scan and detect the length C and the length D of the part 11, and the third motor 44 drives the third placing table 43 to rotate during detection, so as to improve the detection quality.
Preferably, when the section length C and the section length D are detected, the detection camera 42 can detect the surface quality of the part 11, that is, detect whether burrs, scraps, and the like exist on the surface of the part 11, thereby improving the detection quality.
As shown in fig. 5, the hardness detecting mechanism 5 according to the preferred embodiment includes a fourth bracket 51, the fourth bracket 51 is provided with a hardness detector 52 and a second air cylinder 53, the second air cylinder 53 is connected to a fourth placing table 54, the fourth placing table 54 is provided with an expansion link 55, the expansion link 55 passes through the hardness detector 52, after the left and right outer dimensions of the part 11 are detected, the part 11 is placed on the expansion link 55 through the conveying mechanism, then the second air cylinder 53 is started, the fourth placing table 54 is moved, the part 11 is made to extend into the hardness detector 52 along with the expansion link 55, and then the surface hardness of the part 11 is detected through the hardness detector 52, so that the detection efficiency is high, after the detection is completed, the expansion link 55 can extend out of the hardness detector 52 through the second air cylinder 53, and the conveying mechanism is conveyed.
After the part 11 is subjected to hardness detection, the part 11 is placed on the conveying mechanism 7 again through the conveying mechanism, and finished product conveying is performed.
As shown in fig. 6, a transferring mechanism 6 is disposed on the frame 1, the transferring mechanism 6 includes a transferring bracket 61, a transferring plate 62 is slidably connected on the transferring bracket 61, rodless cylinders (not shown in the drawings) are disposed between the transferring plate 62 and the transferring bracket 61, a third cylinder 63 is disposed on the transferring plate 62, a grabbing plate 64 is disposed on a piston rod of the third cylinder 63, a plurality of transferring cylinders 65 are disposed on the grabbing plate 64, and the number of the transferring cylinders 65 is the same as that of the detecting mechanisms, i.e. 4 transferring cylinders 65 are disposed on the grabbing plate 64, a transferring clamping jaw 66 is disposed on the transferring cylinder 65, a part 11 is first placed on the first placing table 24 by the transferring mechanism, after the part 11 is detected on the first placing table 24, the transferring plate 62 and the grabbing plate 64 are moved by the rodless cylinders and the third cylinders 63, and snatch a transport cylinder 65 on the board 64 and aim at part 11, then press from both sides through transporting clamping jaw 66 and get part 11, place part 11 on the second places platform 32 and detect again, transport mechanism places another part 11 on first placing platform 24 and detects this moment, can transport part 11 to each detection mechanism in proper order through transport mechanism 6, and transport mechanism only needs to place part 11 on first placing the board and snatch part 11 to conveying mechanism 7 on the telescopic link 55, improve the transportation efficiency of part 11 between detection mechanism, improve the whole detection efficiency of part 11 simultaneously.
As shown in fig. 6, preferably, the grabbing plate 64 is provided with a guide rod 67, and the guide rod 67 is slidably connected with the transfer plate 62, so that the moving precision of the grabbing plate 64 is improved, and the grabbing and placing efficiency of the part 11 is improved.
As shown in fig. 1, the conveying mechanism 7 preferably includes a conveying belt 71, a feeding mechanism 72 and a discharging mechanism 73, the feeding mechanism 72 and the discharging mechanism 73 are respectively located at two ends of the conveying belt 71, the feeding mechanism 72 conveys a tray loaded with a plurality of parts 11 to the conveying belt 71, the conveying belt 71 conveys the tray to a carrying position, the conveying belt 73 conveys the tray loaded with qualified parts 11 to the discharging mechanism 73, and then the discharging mechanism 73 performs discharging.
As shown in fig. 1, the conveying mechanism of the preferred embodiment includes a manipulator 8, a conveying cylinder (not shown in the drawings) is disposed on the manipulator 8, and a conveying clamping jaw (not shown in the drawings) is disposed on the conveying cylinder, that is, the conveying cylinder and the clamping of the conveying clamping jaw are moved by the manipulator 8 to realize the conveying and accurate placement of the part 11.
As shown in fig. 1, a fifth placing table 9 is preferably disposed on the rack 1 in this embodiment, and the fifth placing table 9 is located on one side of the first support 21, that is, the manipulator 8 can directly place the clamped part 11 on the fifth placing table 9 for temporary storage, so that the part 11 can be conveniently clamped and transported by the transporting mechanism 6, and the transporting efficiency of the part 11 is improved.
As shown in fig. 1, the preferred rack 1 of this embodiment is provided with a defective product discharging tray 10, and if a component 11 is defective in the detection of one of the detecting mechanisms, the defective component 11 is conveyed by the conveying mechanism and placed on the defective product discharging tray 10, so that a worker can take out the defective component 11 conveniently.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.
Claims (8)
1. The utility model provides a full automated inspection equipment of axle type part which characterized in that: comprises a frame, wherein the frame is provided with a conveying mechanism, a carrying mechanism, a first outer diameter detection mechanism, a second outer diameter detection mechanism, an optical detection mechanism and a hardness detection mechanism, the first outer diameter detection mechanism comprises a first bracket, a laser diameter measuring instrument is arranged on the first bracket, a first air cylinder is arranged between the laser diameter measuring instrument and the first bracket, a first placing table is arranged below the laser diameter measuring instrument in a rotating mode, a first motor is arranged below the first support, the first motor is connected with the first placing table, the second outer diameter detection mechanism comprises a second bracket, a second placing table is rotatably arranged on the second bracket, a second motor is connected on the second placing table, displacement sensors are arranged on two sides of the second placing table, a rotary cylinder is arranged on the second support, a rotary block is arranged on the rotary cylinder, and a pressing block is arranged on the rotary block.
2. The full-automatic detection equipment for shaft parts according to claim 1, characterized in that: the optical detection mechanism comprises a third support, a detection camera, a third placing table and a third motor are arranged on the third support, the third placing table is rotatably connected with the third support, and the third motor is connected with the third placing table.
3. The full-automatic detection equipment for shaft parts according to claim 2, characterized in that: the hardness detection mechanism comprises a fourth support, a hardness detector and a second cylinder are arranged on the fourth support, a fourth placing table is connected to the second cylinder, a telescopic rod is arranged on the fourth placing table, and the telescopic rod penetrates through the hardness detector.
4. The full-automatic detection equipment for shaft parts according to claim 3, characterized in that: be provided with transport mechanism in the frame, transport mechanism is including transporting the support, sliding connection has the transportation board on transporting the support, transports the board and transports and be provided with no pole cylinder between the support, be provided with the third cylinder on transporting the board, be provided with on the piston rod of third cylinder and grab the board, it is provided with a plurality of cylinders of transporting on the board to grab, it transports the clamping jaw to be provided with on the cylinder to transport.
5. The full-automatic detection equipment for shaft parts according to claim 4, characterized in that: the conveying mechanism comprises a conveying belt, a feeding mechanism and a discharging mechanism, and the feeding mechanism and the discharging mechanism are respectively positioned at two ends of the conveying belt.
6. The full-automatic detection equipment for shaft parts according to claim 5, characterized in that: the carrying mechanism comprises a mechanical arm, a carrying cylinder is arranged on the mechanical arm, and a carrying clamping jaw is arranged on the carrying cylinder.
7. The full-automatic detection equipment for shaft parts according to claim 6, characterized in that: and a fifth placing table is arranged on the rack and positioned on one side of the first support.
8. The full-automatic detection equipment for shaft parts according to claim 7, characterized in that: and a defective product discharging tray is arranged on the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121755683.3U CN215695948U (en) | 2021-07-29 | 2021-07-29 | Full-automatic detection equipment for shaft parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121755683.3U CN215695948U (en) | 2021-07-29 | 2021-07-29 | Full-automatic detection equipment for shaft parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215695948U true CN215695948U (en) | 2022-02-01 |
Family
ID=79990946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121755683.3U Active CN215695948U (en) | 2021-07-29 | 2021-07-29 | Full-automatic detection equipment for shaft parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215695948U (en) |
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2021
- 2021-07-29 CN CN202121755683.3U patent/CN215695948U/en active Active
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