CN110260806B - Multifunctional laser shaft diameter inspection tester - Google Patents
Multifunctional laser shaft diameter inspection tester Download PDFInfo
- Publication number
- CN110260806B CN110260806B CN201910544669.XA CN201910544669A CN110260806B CN 110260806 B CN110260806 B CN 110260806B CN 201910544669 A CN201910544669 A CN 201910544669A CN 110260806 B CN110260806 B CN 110260806B
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- positioning
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- 238000007689 inspection Methods 0.000 title claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 56
- 238000001514 detection method Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 230000006698 induction Effects 0.000 claims abstract description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 230000002950 deficient Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention belongs to the technical field of mechanical detection equipment, in particular to a multifunctional laser shaft diameter inspection instrument which comprises a machine body, wherein a workbench is arranged on the machine body, and a feeding frame, a conveying mechanism, an inspection mechanism and a discharging frame for placing a workpiece to be inspected are arranged on the workbench; the conveying mechanism comprises a manipulator movably arranged on the machine body, and an induction device is arranged on the manipulator; the inspection mechanism comprises a detection table and a laser detection device; the machine body is provided with a control system for controlling the work of the conveying mechanism and the checking mechanism. The invention adopts mechanical detection, integrates the functions of feeding, conveying, checking and discharging, greatly improves the working efficiency and reduces a great amount of labor cost.
Description
Technical Field
The invention belongs to the technical field of mechanical detection equipment, and particularly relates to a multifunctional laser shaft diameter inspection instrument.
Background
In the mechanical production process, quality detection is an indispensable process, whether the workpiece meets the requirement directly relates to the use of the workpiece, the shaft is used as a connecting workpiece and is widely used in a plurality of places, the detection of the shaft generally comprises the detection of the shaft diameter and the shaft length, and at present, the shaft diameter detection of most factories is carried out by means of manual detection by means of measuring tools such as vernier calipers, so that the manual detection efficiency is low and the labor cost is high.
Disclosure of Invention
The invention aims to provide a multifunctional laser shaft diameter inspection tester integrating feeding, conveying, inspection and discharging into a whole, which is controlled by a full-automatic machine.
The purpose of the invention is realized in the following way:
the multifunctional laser shaft diameter inspection tester comprises a machine body, wherein a workbench is arranged on the machine body, and a feeding frame, a conveying mechanism, an inspection mechanism and a discharging frame for placing the inspected workpiece are arranged on the workbench;
The conveying mechanism comprises a manipulator movably arranged on the machine body, and an induction device is arranged on the manipulator; the inspection mechanism comprises a detection table and a laser detection device; the machine body is provided with a control system for controlling the work of the conveying mechanism and the checking mechanism.
The device is further characterized in that a placing groove for placing a workpiece is formed in the detection table, and the detection table is connected with a driving device capable of driving the detection table to adjust the position and the laser detection device; and a positioning mechanism is arranged behind the detection table.
The positioning mechanism comprises a positioning frame, a driving cylinder is arranged on the positioning frame, a positioning piece is arranged at the front end of the driving cylinder, and the positioning piece is hinged to the positioning frame.
The positioning piece comprises a trigger end, a connecting section and a positioning section, wherein the trigger end is perpendicular to the connecting section, the positioning section is perpendicular to the connecting section, the trigger end is connected with the front end of the driving cylinder, and the joint of the positioning section and the connecting section is hinged to the positioning frame.
The detecting table is further arranged on one side of the detecting table, and an air blowing pipe is arranged on one side of the detecting table, and an air outlet of the air blowing pipe faces the placing groove.
The mechanical arm comprises a feeding mechanical arm and a discharging mechanical arm, a mounting frame is arranged on the machine body, a main slideway is arranged on the mounting frame, and the feeding mechanical arm and the discharging mechanical arm are arranged on the main slideway in a moving mode.
The feeding slide plate and the discharging slide plate are movably arranged on the main slide rail, and the main slide rail comprises an upper main slide rail and a lower main slide rail which are positioned on the upper side and the lower side of the mounting frame; a feeding screw and a discharging screw which respectively correspond to the feeding manipulator and the discharging manipulator are arranged between the upper main slideway and the lower main slideway, and connecting sleeves which can be connected to the feeding screw and the discharging screw are respectively arranged on the feeding slide plate and the discharging slide plate; and the feeding screw and the discharging screw are respectively connected with screw motors for driving the feeding screw and the discharging screw to rotate.
The automatic feeding and discharging device is characterized in that the feeding slide plate and the discharging slide plate are respectively provided with a secondary slide way, the feeding manipulator and the discharging manipulator are respectively and movably arranged on the secondary slide ways on the feeding slide plate and the discharging slide plate through connecting plates, and one side of each connecting plate is provided with a cylinder for driving the feeding manipulator and the discharging manipulator to move.
Further arranged, the detection table is located between the upper material rack and the lower material rack.
The blanking frame is further arranged to comprise a first blanking frame used for placing qualified workpieces and a second blanking frame used for placing defective products, and a plurality of object placing grooves are formed in the upper blanking frame, the first blanking frame and the second blanking frame.
Compared with the prior art, the invention has the following outstanding and beneficial technical effects:
According to the invention, the feeding frame, the conveying mechanism, the checking mechanism and the discharging frame are arranged on the machine body, the workpiece to be checked is placed on the feeding frame, the mechanical arm on the conveying mechanism takes the workpiece to be checked out of the feeding frame and then moves to the checking table under the control of the control system, the shaft diameter of the workpiece is checked through the laser checking device, and after the checking is finished, the workpiece is taken down by the mechanical arm and moved to the discharging frame for discharging, and mechanical checking is adopted, meanwhile, the feeding, conveying, checking and discharging are integrated, so that the working efficiency is greatly improved, and a large amount of labor cost is reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the conveying mechanism of the present invention.
Fig. 3 is a schematic diagram of the mounting structure of the blanking manipulator of the present invention.
Fig. 4 is a schematic structural view of the inspection mechanism of the present invention.
Fig. 5 is a schematic installation view of a second embodiment of the loading frame of the present invention.
Fig. 6 is a schematic structural diagram of the discharging manipulator of the present invention.
Detailed Description
The invention will be further described in the following, in particular embodiments, with reference to figures 1-6,
The utility model provides a multi-functional laser axle diameter inspection tester, includes organism 1, is provided with the workstation on the organism 1, be provided with on the workstation and be used for placing work piece 10 to be inspected's material loading frame 21, transport mechanism, inspection mechanism and be used for placing the work piece that the inspection was accomplished and go down the work piece, be provided with on the organism 1 and control transport mechanism, inspection mechanism work's control system.
The conveying mechanism comprises a manipulator movably arranged on the machine body 1, and an induction device is arranged on the manipulator. The manipulator includes material loading manipulator 31 and unloading manipulator 32, be provided with mounting bracket 12 on the organism 1, be provided with main slide on the mounting bracket 12, the main slide is gone up to move and is provided with material loading manipulator 31 and unloading manipulator 32.
As a first embodiment of the loading rack: the feeding frame 21 is an independent storage box and is directly placed on the workbench, and a plurality of storage grooves for placing workpieces are formed in the feeding frame.
As a second embodiment of the loading rack: the feeding frame 21 is movably arranged on the workbench through the moving assembly, as shown in fig. 5, the moving assembly comprises a slideway 22 arranged on the workbench, the feeding frame 21 is movably arranged on the slideway 22, a motor 23 for driving the feeding frame 21 to move is further arranged on the feeding frame 21, a plurality of storage grooves for storing workpieces are formed in the feeding frame 21, an induction device is further arranged on the feeding frame or the motor 23, and when the workpieces in the front row are inducted to be taken away by the feeding manipulator 31, the motor starts to work to push the feeding frame forward, and the workpieces in the rear row are moved to the lower part of the conveying mechanism so as to be convenient for the feeding manipulator 31 to take materials again.
The main slide way is movably provided with a feeding slide way 33 and a discharging slide way 34, the main slide way comprises an upper main slide way 35 and a lower main slide way 36 which are positioned on the upper side and the lower side of the mounting frame 12, and the feeding slide way 33 and the discharging slide way 34 can move left and right along the upper main slide way 35 and the lower main slide way 36; a feeding screw rod 37 and a discharging screw rod 38 which respectively correspond to the feeding manipulator 31 and the discharging manipulator 32 are arranged between the upper main slideway 35 and the lower main slideway 36, and connecting sleeves 39 which can be connected to the feeding screw rod 37 and the discharging screw rod 38 are respectively arranged on the feeding slide plate 33 and the discharging slide plate 34; the outer ends of the feeding screw rod 37 and the discharging screw rod 38 are respectively connected with a screw rod motor 7 for driving the feeding screw rod 37 and the discharging screw rod 38 to rotate, and the inner ends of the feeding screw rod and the discharging screw rod are installed on the installation frame 12 through bearing blocks 74. Specifically, the lead screw motor 7 is connected with the feeding lead screw 37 and the discharging lead screw 38 through a coupling 75, and an induction device is arranged on the lead screw motor 7.
The feeding slide plate 33 and the discharging slide plate 34 are respectively provided with a secondary slide rail 71, the feeding manipulator 31 and the discharging manipulator 32 are respectively movably arranged on the secondary slide rails 71 on the feeding slide plate 33 and the discharging slide plate 34 through a connecting plate 72, and one side of the connecting plate 72 is provided with a cylinder 73 for driving the secondary slide rails to move.
The feeding manipulator 31 and the discharging manipulator 32 have the same structure, and each of the two manipulators comprises a main body 321, two grippers 322 are movably arranged at the front end of the main body 321, an induction element 323 is mounted on the main body 321, the two grippers are used for opening and closing the workpiece under the control of the main body, positioning points 324 are arranged on the inner sides of the two grippers for enhancing the firmness between the grippers and the workpiece, and when the workpiece is gripped, the positioning points 324 are propped against the two ends of the workpiece.
The inspection mechanism comprises an inspection table 41 and a laser inspection device, the inspection table 41 is provided with a placing groove 42 for placing the workpiece 10 to be inspected, the inspection table 41 comprises a plurality of inspection columns 411 which are arranged in parallel, the inspection columns 411 are connected with cylinders capable of driving the inspection columns to move, the number of the inspection columns 411 is increased or decreased according to the number of the measuring parts of the workpiece to be actually measured, for example, bosses (such as the workpiece shown in fig. 3 and 6 and provided with the bosses) are arranged on the periphery of some shafts, and the shaft diameter to be measured needs to be measured in addition to the shaft diameter of the shaft body, and a plurality of inspection columns are needed at the moment; the detection post includes inside and outside two, forms between inside and outside two detection posts the standing groove, and the distance between the detection post can carry out automatic adjustment according to the diameter of axle of actual detection work piece, presss from both sides the work piece between inside and outside two detection posts, and laser detection device includes the sensor, and the sensor can install on the detection post directly, also can install near the detection post, after the work piece is placed in the standing groove 42 on the detection bench by material loading manipulator, just can detect the diameter of axle of work piece, and laser detection device is prior art.
The detection table 41 is connected with a driving device capable of driving the detection table 41 to adjust the position and the laser detection device; a positioning mechanism is provided behind the detection table 41.
The positioning mechanism comprises a positioning frame 43, a driving cylinder 44 is arranged on the positioning frame 43, a positioning piece is arranged at the front end of the driving cylinder 44, and the positioning piece is hinged on the positioning frame 43.
The locating piece includes with triggering end 45, linkage segment 46 and location section 47, triggering end 45 and linkage segment 46 set up perpendicularly, location section 47 and linkage segment 46 set up perpendicularly, triggering end 45 pass through axle 451 with drive cylinder 44 front end links to each other, location section 47 and linkage segment 46 junction pass through axle 48 with locating rack 43 articulates.
Specifically, the front end of the driving cylinder 44 is movably provided with a guide rod 441, a connector 442 is provided on the guide rod, a connecting slot is provided in the middle of the connector 442, the trigger end 45 is located in the connecting slot, the shaft 451 passes through the connector and the trigger end 45, and a clamp spring for preventing the shaft 451 from moving axially is provided at the joint of the shaft and the connector. When the workpiece is prevented from being placed in the placing groove 42, the driving cylinder 44 drives the guide rod 44 to move backwards, the trigger end 45 is pulled backwards, at the moment, the lower end of the connecting section 46 moves backwards, and as the connecting position of the positioning section 47 and the connecting section 46 is hinged with the positioning frame 43 through the shaft 48, the positioning section 47 rotates downwards and is buckled above the workpiece, the workpiece is pressed in the placing groove, and the sensing device is convenient for measuring the shaft diameter of the workpiece. After the measurement is completed, the driving cylinder 44 drives the guide rod 44 to move forwards, and the positioning section 47 is rotated upwards to leave the workpiece, so that the blanking manipulator is convenient to grasp the workpiece.
The detection bench 41 one side is provided with the gas blow pipe 6, and the gas outlet of gas blow pipe 6 orientation standing groove 42, the gas blow pipe is connected the cylinder, and when carrying out work piece diameter of axle and examining, the gas outlet blows towards the work piece that is located standing groove 42, blows off the impurity that will attach on the work piece surface, avoids having impurity to lead to measuring error because the work piece surface. The number of the air blowing pipes 6 can be added or reduced according to the actually detected model, size and length of the workpiece.
The detection table 41 is located between the feeding frame 21 and the discharging frame, and after the feeding manipulator grabs the workpiece to be detected from the feeding frame, the workpiece moves to the position right above the detection table, then moves downwards under the driving of the air cylinder 73, and after the workpiece is placed in the placing groove, the workpiece is loosened and leaves the workpiece under the control of the air cylinder 73; after the workpiece is detected, the blanking manipulator is started, and after the workpiece is moved to the vicinity of the detection table, the detected workpiece is grabbed and transferred into the blanking frame, so that the processes of feeding, detecting and blanking are completed.
The blanking frame comprises a first blanking frame 51 for placing qualified workpieces and a second blanking frame 52 for placing defective products, and a plurality of object placing grooves are formed in the upper blanking frame 21, the first blanking frame 51 and the second blanking frame 52. After the workpiece is detected, the laser detection device analyzes and feeds back the actual shaft diameter data of the workpiece, and transmits information to the sensing element on the blanking manipulator, so that the workpiece is transmitted to a corresponding position (qualified products meeting the requirement are placed in the first blanking frame 51, unqualified products are placed in the second blanking frame, and recovery is facilitated). The mounting manner of the first and second blanking frames 51 and 52 can refer to the two embodiments of the above-mentioned feeding frame, and will not be described herein. The sensors are all laser sensors.
The machine body 1 is also provided with an operation interface 11, the control system is arranged in the operation interface, and the operation interface is provided with a display screen and a plurality of control keys.
According to the invention, the feeding frame, the conveying mechanism, the checking mechanism and the discharging frame are arranged on the machine body workbench, the workpiece to be checked is placed on the feeding frame, the mechanical arm on the conveying mechanism takes the workpiece to be checked out of the feeding frame and then moves to the checking table under the control of the control system, the shaft diameter of the workpiece is checked by the laser checking device, and after the checking is finished, the workpiece is taken down by the mechanical arm and moved to the discharging frame for discharging, and mechanical checking is adopted, meanwhile, the feeding, conveying, checking and discharging are integrated, so that the working efficiency is greatly improved, and a large amount of labor cost is reduced.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a multi-functional laser axle diameter inspection tester, includes organism (1), its characterized in that: the machine body (1) is provided with a feeding frame (21) for placing a workpiece to be inspected, a conveying mechanism, an inspection mechanism and a discharging frame for placing the inspected workpiece; the conveying mechanism comprises a manipulator movably arranged on the machine body (1), and an induction device is arranged on the manipulator; the inspection mechanism comprises a detection table (41) and a laser detection device; the machine body (1) is provided with a control system for controlling the operation of the conveying mechanism and the checking mechanism;
A placing groove (42) for placing a workpiece is formed in the detection table (41), a positioning mechanism is arranged behind the detection table (41), the positioning mechanism comprises a positioning frame (43), a driving air cylinder (44) is arranged on the positioning frame (43), a positioning piece is arranged at the front end of the driving air cylinder (44), the positioning piece is hinged to the positioning frame (43), and the positioning piece can tightly press the workpiece in the placing groove under the driving of the driving air cylinder (44); the positioning piece comprises a trigger end (45), a connecting section (46) and a positioning section (47), wherein the trigger end (45) is vertically arranged with the connecting section (46), the positioning section (47) is vertically arranged with the connecting section (46), the trigger end (45) is connected with the front end of the driving cylinder (44), and the joint of the positioning section (47) and the connecting section (46) is hinged with the positioning frame (43);
one side of the detection table (41) is provided with an air blowing pipe (6), and an air outlet of the air blowing pipe (6) faces the placing groove (42).
2. The multifunctional laser shaft diameter inspection instrument according to claim 1, wherein: the detection table (41) is connected with a driving device capable of driving the detection table (41) to adjust the position and the laser detection device.
3. The multifunctional laser shaft diameter inspection instrument according to claim 1 or 2, characterized in that: the manipulator comprises a feeding manipulator (31) and a discharging manipulator (32), a mounting frame (12) is arranged on the machine body (1), a main slideway is arranged on the mounting frame (12), and the feeding manipulator (31) and the discharging manipulator (32) are arranged on the main slideway in a moving mode.
4. A multifunctional laser shaft diameter inspection instrument according to claim 3, characterized in that: a feeding slide plate (33) and a discharging slide plate (34) are movably arranged on the main slide rail, and the main slide rail comprises an upper main slide rail (35) and a lower main slide rail (36) which are positioned on the upper side and the lower side of the mounting frame (12); a feeding screw rod (37) and a discharging screw rod (38) which correspond to the feeding manipulator (31) and the discharging manipulator (32) respectively are arranged between the upper main slideway (35) and the lower main slideway (36), and connecting sleeves (39) which can be connected with the feeding screw rod (37) and the discharging screw rod (38) are respectively arranged on the feeding slide plate (33) and the discharging slide plate (34); the feeding screw rod (37) and the discharging screw rod (38) are respectively connected with a screw rod motor (7) for driving the feeding screw rod and the discharging screw rod to rotate.
5. The multifunctional laser shaft diameter inspection instrument according to claim 4, wherein: the feeding slide plate (33) and the discharging slide plate (34) are respectively provided with an auxiliary slide way (71), the feeding manipulator (31) and the discharging manipulator (32) are respectively arranged on the auxiliary slide ways (71) on the feeding slide plate (33) and the discharging slide plate (34) in a moving way through a connecting plate (72), and one side of the connecting plate (72) is provided with a cylinder (73) for driving the connecting plate to move.
6. The multifunctional laser shaft diameter inspection instrument according to claim 1, wherein: the detection table (41) is positioned between the feeding frame (21) and the discharging frame.
7. The multifunctional laser shaft diameter inspection instrument according to claim 1, wherein: the blanking frame comprises a first blanking frame (51) for placing qualified workpieces and a second blanking frame (52) for placing defective products, and a plurality of object placing grooves are formed in the upper blanking frame (21), the first blanking frame (51) and the second blanking frame (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544669.XA CN110260806B (en) | 2019-06-21 | 2019-06-21 | Multifunctional laser shaft diameter inspection tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910544669.XA CN110260806B (en) | 2019-06-21 | 2019-06-21 | Multifunctional laser shaft diameter inspection tester |
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| Publication Number | Publication Date |
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| CN110260806A CN110260806A (en) | 2019-09-20 |
| CN110260806B true CN110260806B (en) | 2024-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910544669.XA Active CN110260806B (en) | 2019-06-21 | 2019-06-21 | Multifunctional laser shaft diameter inspection tester |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112102A (en) * | 2019-12-12 | 2020-05-08 | 大连德迈仕精密科技股份有限公司 | Shaft part diameter detection device |
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| CN106092570A (en) * | 2016-08-05 | 2016-11-09 | 重庆福瑞斯自动化设备有限公司 | Selector measuring robots |
| CN205989271U (en) * | 2016-08-31 | 2017-03-01 | 大陆汽车电子(芜湖)有限公司 | A kind of fixture and processing stations |
| CN106441114A (en) * | 2016-11-23 | 2017-02-22 | 万泰机电工业(昆山)有限公司 | Electronic throttle valve shaft size full-inspection machine |
| CN206930267U (en) * | 2017-04-19 | 2018-01-26 | 天津北特汽车零部件有限公司 | A kind of servo motor shaft outer diameter automatic detection device |
| CN207104168U (en) * | 2017-07-17 | 2018-03-16 | 浙江驰翔汽车配件有限公司 | The welding tooling of car engine suspension |
| CN107322009A (en) * | 2017-08-06 | 2017-11-07 | 长沙达豪机械设备有限公司 | Automobile bearing automatic precision car edge equipment and its car side method |
| CN210220988U (en) * | 2019-06-21 | 2020-03-31 | 浙江丰立智能科技股份有限公司 | Multifunctional laser shaft diameter inspection tester |
| CN210220987U (en) * | 2019-06-21 | 2020-03-31 | 浙江丰立智能科技股份有限公司 | Conveying and detecting mechanism for multifunctional laser shaft diameter detector |
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| CN110260806A (en) | 2019-09-20 |
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