Static evaporation rate testing arrangement based on low temperature insulation container
Technical Field
The utility model relates to the technical field of measurement, in particular to a static evaporation rate testing device based on a low-temperature heat-insulating container.
Background
In the prior art, the measurement channels of the static evaporation rate test device of the cryogenic insulation container are independent from each other, and each measurement channel is provided with a corresponding sensor, such as: n channels are provided with n sets of temperature sensors, pressure sensors and flow sensors, the cost is higher, the sensors are required to be regularly metered and calibrated to be very complicated, and in order to solve the problems of higher cost of the flow sensors and complicated disassembly and inspection, the cost is saved after the prior art replaces the original flow sensors with the orifice plate flowmeter with simple structure and lower price, but the precision of the measurement result is not high.
SUMMERY OF THE UTILITY MODEL
In view of this, the present invention provides a static evaporation rate testing apparatus, so as to solve the problem of how to improve the accuracy of the measurement result of the static evaporation rate testing apparatus.
According to a first aspect, an embodiment of the present invention provides a static evaporation rate testing apparatus based on a cryogenic insulation container, including: at least 2 groups of air inlet pipelines, a pore plate flowmeter, a selection unit, a flow calibration unit and a control calculation unit; the utility model discloses a test gas flow meter, including air inlet pipeline, orifice plate flowmeter, selection unit, control calculation unit, flow calibration unit, air inlet pipeline's the end of giving vent to anger with the inlet end of orifice plate flowmeter is connected, the end of giving vent to anger of orifice plate flowmeter with the selection unit input is connected, the output of selection unit with the input of flow calibration unit is connected, the output of flow calibration unit discharges test gas to the atmosphere, the selection unit still with control calculation unit connects, control calculation unit is used for controlling the selection unit, receives the flow measurement information of being exported by the orifice plate flowmeter and receives the calibration flow information of being exported by the flow calibration unit, and according to the gas flow and the static evaporation rate of flow measurement information and calibration flow information calculation static evaporation.
The static evaporation rate testing device based on the low-temperature heat-insulating container provided by the embodiment utilizes a plurality of groups of air inlet pipelines to obtain a plurality of groups of gases to be tested, then sends the gases to be tested into the orifice plate flowmeter to carry out current flow statistics, then utilizes the selection unit to select the gases to be tested which need to carry out flow calibration, and accesses the units to be tested into the flow calibration unit to carry out flow calibration, and finally sends the calibration flow information after the flow calibration is finished into the control calculation unit to carry out flow calculation, and calculates the static evaporation rate after the flow statistics of continuous measurement for a period of time. The first flow rate estimation is carried out through the orifice plate flowmeter to obtain initial flow rate information, the used orifice plate flowmeter generates deviation on the measured flow rate information, and a flow rate calibration unit is required to be arranged at the rear end to calibrate the initial flow rate information so as to obtain higher precision, so that the precision of the measurement result of the static evaporation rate testing device is improved while the cost is ensured.
With reference to the first aspect, in a first embodiment of the first aspect, a temperature sensor is disposed on the intake end of the intake pipe, and the temperature sensor is configured to detect temperature information of the gas to be measured.
The static evaporation rate testing arrangement based on low temperature insulation container that this embodiment provided is through setting up temperature sensor on the inlet end of air inlet pipeline, detects the temperature information of the gas that awaits measuring to for follow-up flow information calibration carries out the reference, further guarantees measuring result's accuracy.
With reference to the first aspect or the first embodiment of the first aspect, in a second embodiment of the first aspect, the air intake conduit includes: the air inlet hose, the inlet end of air inlet hose is used for receiving the gas that awaits measuring, the end of giving vent to anger of air inlet hose is connected with quick-operation joint's inlet end, quick-operation joint give vent to anger the end with the inlet end of orifice plate flowmeter is connected.
The static evaporation rate testing arrangement based on low temperature insulation container that this embodiment provided is through using admit air hose and quick-operation joint to gas tightness when guaranteeing gas transmission reduces the gas that awaits measuring and in the error of transmission flow, further guarantees measuring result's accuracy.
With reference to the first aspect or the second embodiment of the first aspect, in a third embodiment of the first aspect, the selecting unit includes: the input end of the selector valve is connected with the output end of the orifice plate flowmeter, the output end of the selector valve is respectively connected with the flow calibration unit and the exhaust pipeline, and the selector valve is used for selecting a transmission channel, a calibration unit or the exhaust pipeline of gas to be detected.
The static evaporation rate testing device based on the low-temperature heat-insulating container provided by the embodiment selects the gas to be tested by setting the selection valve as the control switch, so that flexible testing is realized, the testing time is further reduced, and the utilization rate of the testing device is improved.
With reference to the third aspect and the fourth aspect, in the fourth aspect, a first throttle valve for adjusting the flow rate of the exhaust gas is provided on the exhaust pipe.
The static evaporation rate testing device based on the low-temperature heat-insulating container provided by the embodiment performs flow resistance regulation and control through the throttle valve, so that after the flow calibration unit is connected to the outlet end of the measuring unit, obvious resistance change is not generated, interference of the inlet and outlet pressure values of the orifice plate flowmeter is not caused, the gas flow value is not influenced, and the measuring precision is ensured.
With reference to the first aspect or the first embodiment of the first aspect, in a fifth embodiment of the first aspect, the control calculation unit includes: the flow calibration unit and the test subunit are connected with the calculation subunit; the flow calibration subunit is used for correcting the instrument coefficient of the connected measurement subunit; the testing subunit is used for measuring physical parameters such as pressure, pressure difference and the like of the gas to be tested; the calculating subunit is used for acquiring the calibrated flow information to the instrument parameters calibrated by each test unit, and calculating the gas flow according to the physical parameters such as pressure, pressure difference and the like given by the test subunit; the calculation subunit also calculates the static evaporation rate from the gas flow rate within a given preset time period, as well as from the temperature sensor and from said calibrated flow rate information.
In the static evaporation rate testing device based on the low-temperature heat-insulating container provided by this embodiment, the control calculation unit is used to obtain the calibration flow rate information under the pressure, temperature and flow rate of the gas to be tested, and the static evaporation rate of the low-temperature heat-insulating container is calculated according to the calibration flow rate information, so as to further improve the precision of the measurement result.
With reference to the first aspect, in a sixth implementation manner of the first aspect, the flow calibration unit includes: and a flow calibrator.
According to the static evaporation rate testing device based on the low-temperature heat-insulating container, the flow calibrator is arranged to calibrate the flow, so that the accuracy of the measurement result and the precision of the measurement result are further improved.
With reference to the first aspect, in a seventh implementation manner of the first aspect, a second throttle valve is further connected to an output end of the flow calibration unit, and the second throttle valve is used for adjusting the calibration flow information.
With reference to the seventh implementation manner of the first aspect, in the eighth implementation manner of the first aspect, the second throttle valve further includes: and a three-way valve.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic diagram of a static evaporation rate testing apparatus based on a cryogenic insulation container according to an embodiment of the present invention.
Reference numerals:
an air inlet pipeline-1; an orifice flowmeter-2; a selection unit-3; a flow calibration unit-4; and controlling the computing unit-5.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. Specific meanings of the above terms in the present invention can be understood in specific cases by those of ordinary skill in the art, and technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
In addition, it should be noted that the static evaporation rate testing apparatus based on the low-temperature heat-insulating container provided by the present invention is suitable for measuring the low-temperature heat-insulating gas cylinder, and in order to solve the problems of low inspection efficiency and low equipment utilization rate of the existing testing apparatus, the embodiment of the present invention provides a static evaporation rate testing apparatus based on a low-temperature heat-insulating container, which can complete the static evaporation rate measurement of a plurality of low-temperature heat-insulating gas cylinders through an orifice plate flowmeter, a flow calibration unit, and a control calculation unit, thereby improving the detection efficiency of the testing apparatus and the equipment utilization rate.
The embodiment of the utility model discloses a static evaporation rate testing device based on a low-temperature heat-insulating container. As shown in fig. 1, a schematic structural diagram of a static evaporation rate testing apparatus based on a cryogenic insulation container according to this embodiment is provided, and specifically, the apparatus includes: at least 2 groups of air inlet pipelines 1, an orifice plate flowmeter 2, a selection unit 3, a flow calibration unit 4 and a control calculation unit 5; the air inlet end of the air inlet pipeline 1 is connected with the air inlet end of the orifice plate flowmeter 2, the air outlet end of the orifice plate flowmeter 2 is connected with the input end of the selection unit 3, the output end of the selection unit 3 is connected with the input end of the flow calibration unit 4, the output end of the flow calibration unit 4 discharges the test gas to the atmosphere, the selection unit 4 is further connected with the control calculation unit 5, the control calculation unit 5 is used for controlling the selection unit 4, receiving the flow measurement information output by the orifice plate flowmeter 2 and the calibration flow information output by the flow calibration unit 4, and calculating the gas flow and the static evaporation rate of static evaporation according to the flow measurement information and the calibration flow information.
The static evaporation rate testing device based on the low-temperature heat-insulating container provided by the embodiment utilizes a plurality of groups of air inlet pipelines 1 to obtain the gas to be tested, then sends the gas to be tested into the orifice plate flowmeter 2 to carry out current flow statistics, then utilizes the selection unit 3 to select the gas to be tested which needs to carry out flow calibration, sending the gas to be measured into a flow calibration unit 4 for flow calibration, sending the calibrated flow information after the flow calibration is finished into a control calculation unit 5 for static evaporation rate calculation, carrying out first flow estimation through the orifice flowmeter 2 to obtain initial flow information, since the orifice flowmeter 2 used deviates the measured flow rate information, the flow rate calibration unit 4 needs to be provided at the back end to calibrate the initial flow rate information in order to obtain higher accuracy, therefore, the accuracy of the measuring result of the static evaporation rate testing device is improved while the cost is ensured.
Optionally, the selecting unit may sequentially connect each air inlet pipeline to the calibrating unit, and obtain the instrument coefficient of each orifice plate flowmeter through measurement.
Optionally, the intake line 1 comprises: the inlet end of the inlet hose is used for receiving gas to be detected, the outlet end of the inlet hose is connected with the inlet end of the quick connector, and the outlet end of the quick connector is connected with the inlet end of the orifice plate flowmeter 2.
Optionally, the orifice plate flowmeter 2 may be formed by connecting a differential pressure sensor to the orifice in parallel, determining current flow information by calculating differential pressure information, and performing calibration based on the current flow information, so as to obtain an accurate test result.
Optionally, the selecting unit 3 includes: the input end of the selector valve is connected with the output end of the orifice plate flowmeter 2, the output end of the selector valve is respectively connected with the flow calibration unit 4 and the exhaust pipeline, and the selector valve is used for opening or closing the transmission channel of the gas to be detected and selecting the transmission channel of the gas to be detected, and the calibration unit or the exhaust pipeline.
Optionally, a first throttle valve is arranged on the exhaust pipeline and used for the flow of the exhaust gas, wherein the exhaust pipeline is used for exhausting the gas to be tested, so that the stability of the gas to be tested is ensured, and the accuracy of the test result is further improved.
Optionally, the control calculation unit 5 includes: the flow calibration unit and the test subunit are connected with the calculation subunit; the flow calibration subunit is used for correcting the instrument coefficient of the connected measurement subunit; the testing subunit is used for measuring physical parameters such as pressure, pressure difference and the like of the gas to be tested; the calculating subunit is used for acquiring calibration flow information to the instrument parameters calibrated by each test unit and calculating the gas flow according to the physical parameters such as pressure, differential pressure and the like given by the test subunit; the calculation subunit also calculates the static evaporation rate from the gas flow rate over a given preset time period, as well as the temperature sensor and the calibration flow rate information.
Optionally, the flow calibration subunit includes: and a flow calibrator.
Optionally, the output end of the flow calibration subunit is further connected to a second throttle valve, and the second throttle valve is used to adjust the calibration flow information.
Optionally, the second throttle valve further comprises: and a three-way valve.
Optionally, the flow calibration subunit may be at least one.
Optionally, the test gas control subunit may be a controller, wherein the controller may be a PLC or a single chip microcomputer.
Optionally, the calculation subunit may be an upper computer or a PC host, and the data obtained by the test is sent to the upper computer or the PC host to perform calculation according to the preset rule, so as to further improve the accuracy of the measurement result and improve the automation capability of the test device.
The embodiment of the utility model discloses a static evaporation rate testing device based on a low-temperature heat-insulating container, which comprises an air inlet pipeline, an orifice plate flowmeter, a selection unit, a flow calibration unit and a control calculation unit, and also comprises: the temperature sensor is arranged at the air inlet end of the air inlet pipeline and used for detecting the temperature information of the gas to be detected. The gas inlet pipeline is also connected with a plurality of low-temperature heat-insulating container tanks containing gas to be measured, and the temperature measuring device can be arranged at bottle mouths of the low-temperature heat-insulating container tanks in order to accurately measure the gas temperature.
In the embodiment, the device for testing the static evaporation rate based on the low-temperature heat-insulating container can be composed of an air inlet pipeline, a temperature sensor, an orifice plate flowmeter, a selection valve, a first throttling valve, a flow calibration unit, a controller, a throttling valve, a controller, a host machine and the like. So as to form a multi-channel low-temperature heat-insulating gas cylinder static evaporation rate measuring device; the flow calibration unit is switched into the static evaporation rate measurement system through a three-way valve and is calibrated by means of the evaporated gas (nitrogen or natural gas) in the gas detection bottle.
In the embodiment, the instantaneous flow of the evaporated gas of the low-temperature heat-insulation gas cylinder is measured by adopting the orifice plate flowmeter, the flow measuring device is calibrated in real time, a flow calibrator is arranged on a bypass, and the instantaneous flow value of each channel is calibrated, so that the flow measuring precision can meet the requirement of the standard GB/T18443.5.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the utility model.