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CN107152958A - Mass flowmeter calibration detecting system and method based on multinomial algorithm - Google Patents

Mass flowmeter calibration detecting system and method based on multinomial algorithm Download PDF

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Publication number
CN107152958A
CN107152958A CN201710420040.5A CN201710420040A CN107152958A CN 107152958 A CN107152958 A CN 107152958A CN 201710420040 A CN201710420040 A CN 201710420040A CN 107152958 A CN107152958 A CN 107152958A
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calibration
mass
mass flow
actuator switch
meter
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张宇
张贤雨
程海栗
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Chongqing Chuanyi Automation Co Ltd
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Chongqing Chuanyi Automation Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F25/00Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume

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Abstract

本发明提供一种基于多项式算法的质量流量计标定检测系统与方法,系统包括标定溶液输出单元,标定管道,控制单元,标准表和回流管道,本发明中的,通过控制标定管道前段和终端执行器开关开度的大小来调节标定管道内标定溶液质量流量的大小,对质量流量计进行标定和检测,本发明简化了生产流程,降低了整套系统装置的费用,大大缩短了质量流量计单批次的生产周期,提高单位时间内产品产能;本发明解决了质量流量计在进行大流量高压状态下或是小流量微压状态下进行计量检测时存在的非线性问题,极大的提高了产品的计量应用精度。

The invention provides a mass flowmeter calibration detection system and method based on a polynomial algorithm. The system includes a calibration solution output unit, a calibration pipeline, a control unit, a standard meter and a return pipeline. The mass flow rate of the calibration solution in the calibration pipeline can be adjusted by the size of the switch opening of the calibration device, and the mass flow meter is calibrated and detected. The present invention simplifies the production process, reduces the cost of the entire system device, and greatly shortens the single batch of mass flow meters. times of production cycle, improve the product production capacity per unit time; the present invention solves the non-linear problem existing in the measurement and detection of the mass flowmeter in the state of large flow and high pressure or in the state of small flow and micro pressure, and greatly improves the product quality. Accuracy of metering applications.

Description

基于多项式算法的质量流量计标定检测系统与方法Mass flowmeter calibration detection system and method based on polynomial algorithm

技术领域technical field

本发明涉及检测领域,尤其涉及一种基于多项式算法的质量流量计标定检测系统与方法。The invention relates to the detection field, in particular to a mass flowmeter calibration detection system and method based on a polynomial algorithm.

背景技术Background technique

质量流量计是一种较为准确、快速、可靠、高效、稳定、灵活的流量测量仪表,在石油加工、化工等领域有着广泛的应用,质量流量计仪表输出的参数主要是质量流量和密度两个工程参数,所以,在进行该仪表产品生产加工的流程中就必须要求有进行质量流量标定与检测的装置系统和进行密度标定与检测的装置系统。由于该产品被广泛应用于石化、造纸、食品及制药等行业,并且其应用计量精度通常在0.1-0.5%之间,产品的价格也较昂贵,因此,不但要不断改善提高对质量流量计传感器的设计、生产和加工等工艺,而且还有对质量流量计整机仪表的标定检测装置系统,以及输出算法的数学模型都要进行科学合理的改善与提高。The mass flowmeter is a relatively accurate, fast, reliable, efficient, stable and flexible flow measuring instrument. It is widely used in petroleum processing, chemical industry and other fields. The parameters output by the mass flowmeter are mainly mass flow and density. Therefore, in the production and processing process of the instrument product, it is necessary to have a device system for mass flow calibration and detection and a device system for density calibration and detection. Since this product is widely used in petrochemical, papermaking, food and pharmaceutical industries, and its application measurement accuracy is usually between 0.1-0.5%, the price of the product is also relatively expensive. The design, production and processing technology of the mass flowmeter, as well as the calibration and detection device system of the mass flowmeter, as well as the mathematical model of the output algorithm must be scientifically and reasonably improved.

目前,现有的质量流量计质量流量标定与检测装置系统是以控制器为控制中心,通过工业控制总线来实现对质量流量标定装置系统中电动执行开发、待标定检测的质量流量计、电子秤和官道上排水阀门的控制与操作,进而实现对线上质量流量计在不同质量流量标定下的标定,但是,由于现有的质量流量计在高压大流量和低压微流量应用时,传感器自身存在非线性的拐点,在线性修正算法上又采用单一系数的线性方程来解决其自身存在非线性的特性,当应用客户使用该产品的最大或是最小使用量程时,就会出现精度差的问题。此外,现有的质量流量计质量流量标定与检测系统设计较复杂,应用设备较多,标定与检测流程也较复杂,单批次生产周期较长,单位时间内产品产能较低。因此,需要对现有的质量流量计进行改进,解决质量流量计在进行大流量高压状态下或是小流量微压状态下进行计量检测时存在的非线性问题,提高产品的计量应用精度。At present, the existing mass flow meter mass flow calibration and detection device system is based on the controller as the control center, through the industrial control bus to realize the mass flow meter and electronic scale that are electrically developed and to be calibrated and detected in the mass flow calibration device system And the control and operation of the drainage valve on the official road, and then realize the calibration of the online mass flowmeter under different mass flow calibrations. For the nonlinear inflection point, the linear equation with a single coefficient is used in the linear correction algorithm to solve its own nonlinear characteristics. When the application customer uses the maximum or minimum range of the product, the problem of poor accuracy will appear. In addition, the design of the existing mass flow calibration and detection system for mass flow meters is relatively complex, with more application equipment, more complex calibration and detection processes, a longer single-batch production cycle, and lower product production capacity per unit time. Therefore, it is necessary to improve the existing mass flowmeter to solve the nonlinear problem existing in the measurement and detection of the mass flowmeter in the state of high flow and high pressure or the state of small flow and micro pressure, and improve the measurement application accuracy of the product.

发明内容Contents of the invention

鉴于以上所述现有技术的缺点,本发明提供一种基于多项式算法的质量流量计标定检测系统与方法,以解决上述技术问题。In view of the shortcomings of the prior art described above, the present invention provides a mass flowmeter calibration detection system and method based on polynomial algorithm to solve the above technical problems.

本发明提供的基于多项式算法的质量流量计标定检测系统,包括:The mass flowmeter calibration detection system based on polynomial algorithm provided by the present invention includes:

标定溶液输出单元,用于输出标定溶液;Calibration solution output unit, used to output the calibration solution;

标定管道,用于分别与标定溶液输出单元和待标定质量流量计连接;The calibration pipeline is used to connect with the calibration solution output unit and the mass flowmeter to be calibrated respectively;

控制单元,用于调节标定管道内的标定溶液的质量流量并对待标定质量流量计进行标定和检测;The control unit is used to adjust the mass flow of the calibration solution in the calibration pipeline and to calibrate and detect the mass flowmeter to be calibrated;

标准表,用于检测标定管道内标定介质溶液的瞬时质量流量输出;Standard meter, used to detect the instantaneous mass flow output of the calibration medium solution in the calibration pipeline;

回流管道,用于将标定管道内的标定溶液回流至标定溶液输出单元;The return pipeline is used to return the calibration solution in the calibration pipeline to the calibration solution output unit;

所述控制单元根据标准表实时输出的标定介质溶液瞬时质量流量,通过调节标定管道的流量,完成对待标定质量流量计进行标定和检测。The control unit completes the calibration and detection of the mass flowmeter to be calibrated by adjusting the flow rate of the calibration pipeline according to the instantaneous mass flow rate of the calibration medium solution output by the standard meter in real time.

进一步,所述控制单元包括控制器、分别与控制器连接的第一执行器开关和第二执行器开关,所述第一执行开关设置于标定溶液输出单元和待标定质量流量计之间,所述第二执行器开关设置于待标定质量流量计和回流管道之间;Further, the control unit includes a controller, a first actuator switch and a second actuator switch respectively connected to the controller, the first actuator switch is arranged between the calibration solution output unit and the mass flowmeter to be calibrated, so The second actuator switch is arranged between the mass flowmeter to be calibrated and the return pipeline;

所述标定溶液输出单元包括依次连接的标定溶液装置、溶液泵和恒压恒流罐;The calibration solution output unit includes a calibration solution device, a solution pump and a constant pressure and constant flow tank connected in sequence;

所述回流管道与标定溶液装置连接。The return pipeline is connected with the calibration solution device.

进一步,控制器通过调节第一执行器开关和第二执行器开关的开度,获取标准表的质量流量和所有待标定质量流量计输出的相位差,根据所述相位差,通过多项式拟合算法进行标定的线性修正,获取质量流量系数,并将获取的质量流量系数写入对应的待标定质量流量计中,完成标定。Further, the controller obtains the mass flow rate of the standard meter and the phase difference output by all the mass flowmeters to be calibrated by adjusting the opening of the first actuator switch and the second actuator switch, and according to the phase difference, through a polynomial fitting algorithm Carry out calibration linear correction, obtain the mass flow coefficient, and write the obtained mass flow coefficient into the corresponding mass flow meter to be calibrated to complete the calibration.

进一步,所述控制单元根据质量流量系数完成质量流量计的标定,所述质量流量系数通过如下公式获取:Further, the control unit completes the calibration of the mass flow meter according to the mass flow coefficient, and the mass flow coefficient is obtained by the following formula:

其中,P(Xi)为标准表输出的瞬时质量流量,a0,a1,a2,a3分别为质量流量计最终质量流量输出的仪表系数;Among them, P(X i ) is the instantaneous mass flow output by the standard meter, a 0 , a 1 , a 2 , and a 3 are the meter coefficients of the final mass flow output of the mass flow meter;

Xi为传感器测量管输入端与输出端两侧正弦信号的相位差。X i is the phase difference of the sinusoidal signal on both sides of the sensor measuring tube input and output.

进一步,控制器向第一执行器开关和第二执行器开关发送开启指令,使标定溶液装置中的标定溶液依次通过溶液泵、恒压恒流灌、标定管道、标准表、所有待标定质量流量计和回流管道,回流至标定溶液装置;Further, the controller sends an opening command to the first actuator switch and the second actuator switch, so that the calibration solution in the calibration solution device passes through the solution pump, constant pressure and constant flow irrigation, calibration pipeline, standard meter, and all mass flow rates to be calibrated in sequence. Meter and return pipe, back to the calibration solution device;

控制器向第二执行器开关发送关闭指令,并控制所有待标定质量流量计校零;The controller sends a closing command to the second actuator switch, and controls all the mass flowmeters to be calibrated to zero;

获取待标定的质量流量计的最大量程,选取最大量程及最大量程之内的不同数值作为标定点;Obtain the maximum range of the mass flowmeter to be calibrated, and select the maximum range and different values within the maximum range as the calibration point;

控制器向第一执行器开关发送开启指令,使标准表输出的质量流量依次为各标定点的数值,延时读取各标定点的标准表的质量流量,以及与待标定质量流量计输出的相位差,并存储记录;The controller sends an opening command to the first actuator switch, so that the mass flow rate output by the standard meter is the value of each calibration point in turn, and the mass flow rate of the standard meter at each calibration point is read with a delay, and the mass flow rate output by the mass flowmeter to be calibrated Phase difference, and store records;

控制器向第一执行器开关和第二执行器开关发送关闭指令,完成标定。The controller sends a closing command to the first actuator switch and the second actuator switch to complete the calibration.

进一步,控制单元完成标定后,通过比较同一时间内标准表计量总质量与待检测质量流量计的计量总质量,获取待检测质量流量计的精度,完成精度检测。Further, after the control unit completes the calibration, the accuracy of the mass flowmeter to be tested is obtained by comparing the total mass measured by the standard meter with the total mass measured by the mass flowmeter to be tested at the same time, and the accuracy detection is completed.

进一步,控制单元确定流量检测点位置;Further, the control unit determines the position of the flow detection point;

控制器向第二执行器开关发送开启指令,并调节第一执行器开关的开度,使标定管道内的标定溶液满足流量检测点位置的流量;The controller sends an opening command to the second actuator switch, and adjusts the opening of the first actuator switch, so that the calibration solution in the calibration pipeline meets the flow rate at the flow detection point;

控制器向第二执行器开关发送关闭指令,并将标准表和质量流量计的计量总量清零;The controller sends a closing command to the second actuator switch, and clears the total measurement amount of the standard meter and the mass flow meter;

控制器向第二执行器开关发送开启指令,延时读取标准表的质量流量,并读取质量流量计的相位差和质量流量;The controller sends an opening instruction to the second actuator switch, delays reading the mass flow rate of the standard meter, and reads the phase difference and mass flow rate of the mass flow meter;

控制器向第二执行器开关发送关闭指令,读取标准表的计量总质量,并读取质量流量计计量的总质量;The controller sends a closing command to the second actuator switch, reads the total mass measured by the standard meter, and reads the total mass measured by the mass flow meter;

对所有流量检测点依次进行上述操作,完成计量精度的检测。Carry out the above operations in turn for all flow detection points to complete the detection of measurement accuracy.

本发明还提供一种基于多项式算法的质量流量计标定检测方法,包括:The present invention also provides a mass flowmeter calibration detection method based on polynomial algorithm, including:

输出标定溶液至标定管道;Output the calibration solution to the calibration pipeline;

检测标定管道内标定介质溶液的瞬时质量流量输出;Detect the instantaneous mass flow output of the calibration medium solution in the calibration pipeline;

根据实时输出的标定介质溶液瞬时质量流量,通过调节标定管道的流量,完成对待标定质量流量计进行标定和检测。According to the instantaneous mass flow rate of the calibration medium solution output in real time, the calibration and detection of the mass flowmeter to be calibrated is completed by adjusting the flow rate of the calibration pipeline.

进一步,获取标准表的质量流量和所有待标定质量流量计输出的相位差,根据所述相位差,通过多项式拟合算法进行标定的线性修正,获取质量流量系数,并将获取的质量流量系数写入对应的待标定质量流量计中,完成标定;Further, obtain the mass flow rate of the standard meter and the phase difference output by all the mass flowmeters to be calibrated, according to the phase difference, perform calibration linear correction through a polynomial fitting algorithm, obtain the mass flow coefficient, and write the obtained mass flow coefficient to into the corresponding mass flowmeter to be calibrated to complete the calibration;

所述控制单元根据质量流量系数完成质量流量计的标定,所述质量流量系数通过如下公式获取:The control unit completes the calibration of the mass flowmeter according to the mass flow coefficient, and the mass flow coefficient is obtained by the following formula:

其中,P(Xi)为标准表输出的瞬时质量流量,a0,a1,a2,a3分别为质量流量计最终质量流量输出的仪表系数;Among them, P(X i ) is the instantaneous mass flow output by the standard meter, a 0 , a 1 , a 2 , and a 3 are the meter coefficients of the final mass flow output of the mass flow meter;

Xi为传感器测量管输入端与输出端两侧正弦信号的相位差。X i is the phase difference of the sinusoidal signal on both sides of the sensor measuring tube input and output.

进一步,向第一执行器开关和第二执行器开关发送开启指令,使标定溶液装置中的标定溶液依次通过溶液泵、恒压恒流灌、标定管道、标准表、所有待标定质量流量计和回流管道,回流至标定溶液装置;Further, send an opening command to the first actuator switch and the second actuator switch, so that the calibration solution in the calibration solution device passes through the solution pump, constant pressure and constant flow irrigation, calibration pipeline, standard meter, all mass flowmeters to be calibrated and Return pipeline, return to the calibration solution device;

向第二执行器开关发送关闭指令,并控制所有待标定质量流量计校零;Send a closing command to the second actuator switch, and control all the mass flowmeters to be calibrated to zero;

获取待标定的质量流量计的最大量程,选取最大量程及最大量程之内的不同数值作为标定点;Obtain the maximum range of the mass flowmeter to be calibrated, and select the maximum range and different values within the maximum range as the calibration point;

向第一执行器开关发送开启指令,使标准表输出的质量流量依次为各标定点的数值,延时读取各标定点的标准表的质量流量,以及与待标定质量流量计输出的相位差,并存储记录;Send an open command to the first actuator switch, so that the mass flow output by the standard meter is the value of each calibration point in turn, and read the mass flow rate of the standard meter at each calibration point and the phase difference with the output of the mass flowmeter to be calibrated in a delayed manner , and store records;

向第一执行器开关和第二执行器开关发送关闭指令,完成标定;Send a closing command to the first actuator switch and the second actuator switch to complete the calibration;

完成标定后,通过比较同一时间内标准表计量总质量与待检测质量流量计的计量总质量,获取待检测质量流量计的精度,完成精度检测:After the calibration is completed, the accuracy of the mass flowmeter to be tested is obtained by comparing the total mass measured by the standard meter with the total mass measured by the mass flowmeter to be tested at the same time, and the accuracy test is completed:

确定流量检测点位置;Determine the location of the flow detection point;

向第二执行器开关发送开启指令,并调节第一执行器开关的开度,使标定管道内的标定溶液满足流量检测点位置的流量;Send an opening command to the second actuator switch, and adjust the opening of the first actuator switch, so that the calibration solution in the calibration pipeline meets the flow rate at the flow detection point;

向第二执行器开关发送关闭指令,并将标准表和质量流量计的计量总量清零;Send a closing command to the second actuator switch, and reset the metering total of the standard meter and the mass flow meter to zero;

向第二执行器开关发送开启指令,延时读取标准表的质量流量,并读取质量流量计的相位差和质量流量;Send an open command to the second actuator switch, delay reading the mass flow rate of the standard meter, and read the phase difference and mass flow rate of the mass flow meter;

向第二执行器开关发送关闭指令,读取标准表的计量总质量,并读取质量流量计计量的总质量;Send a closing command to the second actuator switch, read the total mass measured by the standard meter, and read the total mass measured by the mass flow meter;

对所有流量检测点依次进行上述操作,完成计量精度的检测。Carry out the above operations in turn for all flow detection points to complete the detection of measurement accuracy.

本发明的有益效果:本发明中的基于多项式算法的质量流量计标定检测系统与方法,通过控制标定管道前段和终端执行器开关开度的大小来调节标定管道内标定溶液质量流量的大小,对质量流量计进行标定和检测,本发明简化了生产流程,降低了整套系统装置的费用,大大缩短了质量流量计单批次的生产周期,提高单位时间内产品产能;本发明解决了质量流量计在进行大流量高压状态下或是小流量微压状态下进行计量检测时存在的非线性问题,极大的提高了产品的计量应用精度。Beneficial effects of the present invention: the mass flowmeter calibration detection system and method based on the polynomial algorithm in the present invention can adjust the mass flow rate of the calibration solution in the calibration pipeline by controlling the opening of the front section of the calibration pipeline and the opening of the end effector switch. The mass flowmeter is calibrated and detected. The invention simplifies the production process, reduces the cost of the whole system device, greatly shortens the production cycle of a single batch of mass flowmeter, and improves the product production capacity per unit time; the invention solves the problem of mass flowmeter The non-linear problem existing in the measurement and detection under the state of large flow and high pressure or the state of small flow and micro pressure has greatly improved the measurement application accuracy of the product.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2是本发明的原理框图。Fig. 2 is a functional block diagram of the present invention.

图3是本发明实施例的相位差与流量的曲线图。Fig. 3 is a graph of phase difference and flow in an embodiment of the present invention.

具体实施方式detailed description

以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.

需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic ideas of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.

如图2所示,本实施例中的基于多项式算法的质量流量计标定检测系统与方法,包括:As shown in Figure 2, the mass flowmeter calibration detection system and method based on polynomial algorithm in this embodiment includes:

标定溶液输出单元,用于输出标定溶液;Calibration solution output unit, used to output the calibration solution;

标定管道,用于分别与标定溶液输出单元和待标定质量流量计连接;The calibration pipeline is used to connect with the calibration solution output unit and the mass flowmeter to be calibrated respectively;

控制单元,用于调节标定管道内的标定溶液的质量流量并对待标定质量流量计进行标定和检测;The control unit is used to adjust the mass flow of the calibration solution in the calibration pipeline and to calibrate and detect the mass flowmeter to be calibrated;

标准表,用于检测标定管道内介质溶液的瞬时质量流量的大小和一定标定计量时间内计量输出介质溶液的总质量;本实施例中的标准表,是检测标定管道内标定介质溶液的瞬时质量流量输出的检测单元,依据其实时输出标定介质溶液瞬时质量流量的大小来调节管道流量控制阀,进而实现标定中标准质量流量的输出;The standard table is used to detect the instantaneous mass flow rate of the medium solution in the calibration pipeline and the total mass of the metered output medium solution within a certain calibration measurement time; the standard table in this embodiment is to detect the instantaneous mass of the calibration medium solution in the calibration pipeline The detection unit of the flow output adjusts the pipeline flow control valve according to the instantaneous mass flow rate of the calibration medium solution output in real time, so as to realize the output of the standard mass flow rate in the calibration;

回流管道,用于将标定管道内的标定溶液回流至标定溶液输出单元。The return pipeline is used to return the calibration solution in the calibration pipeline to the calibration solution output unit.

如图1所示,在本实施例中,整个控制单元以控制器为核心,控制器采用工控机,通过通讯控制总线4(HART总线/RS485总线)来控制标定管道6前端和终端执行器开关开度,调节标定管道6内标定溶液的质量流量。当完成标定管道6内标定介质溶液流量的调节后,延时等待直至管道内介质溶液流量趋于平稳时,控制单元开始通过通讯控制总线来获取在线标定管道6上标准表3的质量流量和所有待标定的质量流量计此时输出的相位差(即时间差),并记录存储。完成所有标定点后,控制单元应用标准表的采样数据和单独每一台待标定质量流量计的相位差采样数据,运用多项式拟合算法进行标定的线性修正计算,并将计算输出的质量流量系数通过通讯控制总线写入对应待标定质量流量计中,标定管道6内的标定溶液通过回流管道5回流至标定溶液输出单元。As shown in Figure 1, in this embodiment, the entire control unit takes the controller as the core, and the controller adopts an industrial computer to control the front end of the calibration pipeline 6 and the end effector switch through the communication control bus 4 (HART bus/RS485 bus) The opening is used to adjust the mass flow rate of the calibration solution in the calibration pipeline 6. After the adjustment of the flow rate of the calibration medium solution in the calibration pipeline 6 is completed, wait until the flow rate of the medium solution in the pipeline becomes stable, and the control unit starts to obtain the mass flow rate and all of the standard table 3 on the online calibration pipeline 6 through the communication control bus. The phase difference (that is, the time difference) output by the mass flowmeter to be calibrated at this time is recorded and stored. After completing all the calibration points, the control unit uses the sampling data of the standard table and the phase difference sampling data of each individual mass flowmeter to be calibrated, uses the polynomial fitting algorithm to perform calibration linear correction calculations, and calculates the output mass flow coefficient It is written into the corresponding mass flowmeter to be calibrated through the communication control bus, and the calibration solution in the calibration pipeline 6 is returned to the calibration solution output unit through the return pipeline 5 .

在本实施例中,控制单元包括控制器、分别与控制器连接的第一执行器开关1和第二执行器开关2,所述第一执行开关设置于标定溶液输出单元和待标定质量流量计之间,所述第二执行器开关设置于待标定质量流量计和回流管道之间;标定溶液输出单元包括依次连接的标定溶液装置、溶液泵和恒压恒流罐;回流管道6与标定溶液装置连接。控制单元通过调节第一执行器开关1和第二执行器开关2的开度,获取标准表3的质量流量和所有待标定质量流量计输出的相位差,根据所述相位差,通过多项式拟合算法进行标定的线性修正,获取质量流量系数,并将获取的质量流量系数写入对应的待标定质量流量计中,完成标定。In this embodiment, the control unit includes a controller, a first actuator switch 1 and a second actuator switch 2 respectively connected to the controller, and the first actuator switch is arranged on the calibration solution output unit and the mass flowmeter to be calibrated Between, the second actuator switch is set between the mass flowmeter to be calibrated and the return pipeline; the calibration solution output unit includes a calibration solution device, a solution pump and a constant pressure and constant flow tank connected in sequence; the return pipeline 6 and the calibration solution device connection. By adjusting the opening of the first actuator switch 1 and the second actuator switch 2, the control unit obtains the mass flow rate in the standard table 3 and the phase difference output by all mass flowmeters to be calibrated, and according to the phase difference, through polynomial fitting The algorithm performs linear correction of the calibration, obtains the mass flow coefficient, and writes the obtained mass flow coefficient into the corresponding mass flow meter to be calibrated to complete the calibration.

控制单元根据质量流量系数完成质量流量计的标定,质量流量系数通过如下公式获取:The control unit completes the calibration of the mass flowmeter according to the mass flow coefficient, which is obtained by the following formula:

其中,P(Xi)为标准表输出的瞬时质量流量,a0,a1,a2,a3分别为质量流量计最终质量流量输出的仪表系数;Among them, P(X i ) is the instantaneous mass flow output by the standard meter, a 0 , a 1 , a 2 , and a 3 are the meter coefficients of the final mass flow output of the mass flow meter;

Xi为传感器测量管输入端与输出端两侧正弦信号的相位差。X i is the phase difference of the sinusoidal signal on both sides of the sensor measuring tube input and output.

a0,a1,a2,a3为多项式系数,需要通过线性方程组求解,该系数也是质量流量计最终质量流量输出的仪表系数;Xi为传感器测量管输入端与输出端两侧正弦信号的相位差(单位为°);a 0 , a 1 , a 2 , and a 3 are polynomial coefficients, which need to be solved through a linear equation system. This coefficient is also the instrument coefficient of the final mass flow output of the mass flowmeter; Xi is the sine wave on both sides of the input and output ends of the sensor measuring tube The phase difference of the signal (unit is °);

运用线性行列式矩阵方程进行求解公式(1)中多项式系数a0,a1,a2,a3,如公式(2)。Use the linear determinant matrix equation to solve the polynomial coefficients a0, a1, a2, a3 in formula (1), such as formula (2).

其中,m为质量流量标定点的数量。Among them, m is the number of mass flow calibration points.

在本实施例中,控制单元向第一执行器开关和第二执行器开关发送开启指令,使标定溶液装置中的标定溶液依次通过溶液泵、恒压恒流灌、标定管道、标准表、所有待标定质量流量计和回流管道,回流至标定溶液装置;In this embodiment, the control unit sends an opening instruction to the first actuator switch and the second actuator switch, so that the calibration solution in the calibration solution device passes through the solution pump, constant pressure and constant flow irrigation, calibration pipeline, standard meter, all The mass flowmeter to be calibrated and the return pipe are returned to the calibration solution device;

控制单元向第二执行器开关发送关闭指令,并控制所有待标定质量流量计校零;The control unit sends a closing command to the second actuator switch, and controls all the mass flowmeters to be calibrated to zero;

获取待标定的质量流量计的最大量程,分段截取所述最大量程的1.0、0.9、0.8、0.7、0.6、0.5、0.4、0.3、0.2、0.15、0.1、0.05、0.02倍数的数值作为标定点;Obtain the maximum range of the mass flowmeter to be calibrated, and intercept the values of 1.0, 0.9, 0.8, 0.7, 0.6, 0.5, 0.4, 0.3, 0.2, 0.15, 0.1, 0.05, and 0.02 multiples of the maximum range in sections as calibration points ;

控制单元向第一执行器开关发送开启指令,使标准表输出的质量流量依次为各标定点的数值,延时读取各标定点的标准表的质量流量,以及与待标定质量流量计输出的相位差,并存储记录;The control unit sends an opening command to the first actuator switch, so that the mass flow rate output by the standard meter is the value of each calibration point in turn, and the mass flow rate of the standard meter at each calibration point is read with a delay, and the mass flow rate output by the mass flowmeter to be calibrated Phase difference, and store records;

控制单元向第一执行器开关和第二执行器开关发送关闭指令,完成标定。The control unit sends a closing command to the first actuator switch and the second actuator switch to complete the calibration.

在本实施例中,标定完成后,工控机进入质量计量的自动检测模式,工控机自动控制标定管道内标定介质溶液的质量流量大小,定时计量,通过比对标准表在定时时间内的计量总质量与在线待检测的每一台仪表在定时时间内计量总质量计算输出在线仪表的精度,并报告给生产用户,完成标定与检测。In this embodiment, after the calibration is completed, the industrial computer enters the automatic detection mode of mass measurement, and the industrial computer automatically controls the mass flow rate of the calibration medium solution in the calibration pipeline, and performs regular measurement. Quality and online Each instrument to be tested measures the total mass within a fixed time, calculates and outputs the accuracy of the online instrument, and reports to the production user to complete the calibration and testing.

控制单元确定流量检测点位置;The control unit determines the position of the flow detection point;

控制单元向第二执行器开关发送开启指令,并调节第一执行器开关的开度,使标定管道内的标定溶液满足流量检测点位置的流量;The control unit sends an opening command to the second actuator switch, and adjusts the opening degree of the first actuator switch, so that the calibration solution in the calibration pipeline meets the flow rate at the flow detection point;

控制单元向第二执行器开关发送关闭指令,并将标准表和质量流量计的计量总量清零;The control unit sends a closing command to the second actuator switch, and clears the total measurement amount of the standard meter and the mass flow meter;

控制单元向第二执行器开关发送开启指令,延时读取标准表的质量流量,并按流向依次读取质量流量计的相位差和质量流量;The control unit sends an opening instruction to the second actuator switch, delays reading the mass flow rate of the standard meter, and sequentially reads the phase difference and mass flow rate of the mass flow meter according to the flow direction;

控制单元向第二执行器开关发送关闭指令,读取标准表的计量总质量,并按流向依次读取质量流量计计量的总质量;The control unit sends a closing command to the second actuator switch, reads the total mass measured by the standard meter, and reads the total mass measured by the mass flowmeter in sequence according to the flow direction;

对所有流量检测点依次进行上述操作,完成计量精度的检测。Carry out the above operations in turn for all flow detection points to complete the detection of measurement accuracy.

下面列举一个具体的实施例来进行详细说明:A specific embodiment is enumerated below to describe in detail:

1)控制器发送指令控制第一执行器开关1和第二执行器开关2,使标定溶液装置中的标定溶液通过溶液泵,流经恒压恒流灌、标定管道6、标准表3和在线所有待标定的质量流量计,最终通过回流管道5流回标定溶液装置;1) The controller sends instructions to control the first actuator switch 1 and the second actuator switch 2, so that the calibration solution in the calibration solution device passes through the solution pump, flows through constant pressure and constant flow irrigation, calibration pipeline 6, standard table 3 and online All the mass flowmeters to be calibrated finally flow back to the calibration solution device through the return pipeline 5;

2)延时5分钟,使标定溶液充分润湿标定管道6和线上准备标定的所有质量流量计;2) Delay for 5 minutes, so that the calibration solution fully wets the calibration pipeline 6 and all mass flow meters ready to be calibrated online;

3)控制器发送指令控制第二执行器开关2为关状态,然后向在线所有待标定的质量流量计发送自动校零指令,并等待完成校零;3) The controller sends an instruction to control the second actuator switch 2 to be in the off state, and then sends an automatic zero calibration instruction to all online mass flow meters to be calibrated, and waits for the zero calibration to be completed;

4)控制器发送指令,获取在线标定质量流量计所允许标定的最大质量流量的量程(kg/min),然后截取该量程的1.0、0.9、0.8、0.7、0.6、0.5、0.4、0.3、0.2、0.15、0.1、0.05、0.02倍数值作为在线质量流量计质量流量标定调节标准值,然后记录存储标定点数据;4) The controller sends an instruction to obtain the range (kg/min) of the maximum mass flow rate allowed by the online calibration mass flowmeter, and then intercepts 1.0, 0.9, 0.8, 0.7, 0.6, 0.5, 0.4, 0.3, 0.2 of the range , 0.15, 0.1, 0.05, and 0.02 times the value as the online mass flowmeter mass flow calibration adjustment standard value, and then record and store the calibration point data;

5)控制器发送指令,控制调节控制第一执行器开关1开度,使标准表输出质量流量的大小为在线标定质量流量计所允许标定的最大质量流量量程的1.0倍,然后停止第一执行器开关1开度调节,并延时1分钟左右,等待标定管道内的标定溶液的流量趋于平稳状态;5) The controller sends instructions to control and adjust the opening of the first actuator switch 1, so that the output mass flow rate of the standard meter is 1.0 times the maximum mass flow range allowed by the online calibration mass flowmeter, and then stop the first execution Adjust the opening of switch 1, and delay for about 1 minute, waiting for the flow of the calibration solution in the calibration pipeline to stabilize;

6)控制器发送指令,读取标准表的质量流量,然后从前至后依次读取在线质量流量标定的质量流量计输出的相位差值,并将所读取的采样数据进行存储记录;6) The controller sends an instruction to read the mass flow rate of the standard meter, and then reads the phase difference value output by the mass flow meter calibrated by the online mass flow rate from front to back, and stores and records the read sampling data;

7)重复步骤5)至6),完成在线标定质量流量计所允许标定的最大质量流量的量程的0.9、0.8、0.7、0.6、0.5、0.4、0.3、0.2、0.15、0.1、0.05、0.02倍数值点质量流量标定;7) Repeat steps 5) to 6) to complete 0.9, 0.8, 0.7, 0.6, 0.5, 0.4, 0.3, 0.2, 0.15, 0.1, 0.05, 0.02 times of the maximum mass flow range allowed by the online calibration mass flowmeter Numeric point mass flow calibration;

8)控制器发送指令,控制第一执行器开关1和第二执行器开关2为关闭状态,完成质量流量的标定。8) The controller sends an instruction to control the first actuator switch 1 and the second actuator switch 2 to be in the closed state to complete the calibration of the mass flow rate.

在实际的应用测试验证中,采用本实施例中的系统进行标定,来验证多项式算法在质量流量计质量流量标定与检测装置中的实效性,表1所示为DN25口径质量流量计在新型标定装置上进行质量流量标定的原始数据:In the actual application test verification, the system in this embodiment is used for calibration to verify the effectiveness of the polynomial algorithm in the mass flow calibration and detection device of the mass flow meter. Table 1 shows the DN25 caliber mass flow meter in the new calibration Raw data for mass flow calibration on the device:

标定仪表相位差(°)Calibration instrument phase difference (°) 标准表流量(kg/min)Standard flow rate (kg/min) 0.02090.0209 2.0462.046 0.04970.0497 4.9864.986 0.11430.1143 10.16410.164 0.15910.1591 15.14015.140 0.20810.2081 20.41820.418 0.30940.3094 30.84230.842 0.39880.3988 40.11340.113 0.50990.5099 50.45750.457 0.59120.5912 60.08960.089 0.69920.6992 70.35370.353 0.80260.8026 80.17580.175 0.90060.9006 90.45990.459 1.01081.0108 100.502100.502

表1Table 1

利用表1中的标定原始数据,然后利用公式(1)、(2)进行多项式系数a0,a1,a2,a3的求解,经运算后求解得出:Using the calibration raw data in Table 1, and then using the formulas (1) and (2) to solve the polynomial coefficients a 0 , a 1 , a 2 , a 3 , after calculation, it is obtained:

a0=-2.10836E-13;a0=-2.10836E-13;

a1=100.33172;a1=100.33172;

a2=3.16839E-12;a2=3.16839E-12;

a3=-2.29912E-12;a3=-2.29912E-12;

将求解的多项式系数a0,a1,a2,a3通过控制器写入至标定的质量流量计转换器中,然后准备进行该仪表的精度检测。Write the solved polynomial coefficients a 0 , a 1 , a 2 , and a 3 into the calibrated mass flow meter converter through the controller, and then prepare for the accuracy test of the meter.

本实施例中的检测过程如下:The detection process in this embodiment is as follows:

1.控制器获取当前质量流量计需要检测流量点的数据表文件中所有数据及流量检测点位置;1. The controller obtains all the data and the position of the flow detection point in the data table file of the current mass flowmeter that needs to detect the flow point;

2.控制器判定是否完成所有流量检测点的计量检测,如果没有完成,则进入步骤3);否则进入步骤11);2. The controller determines whether the metering detection of all flow detection points is completed, if not, proceed to step 3); otherwise proceed to step 11);

3.控制器发送指令,控制第二执行器开关2为全开状态,然后控制调节第一执行器开关1的开度,使标定管道内标定溶液通过标准表的流量满足当前流量检测点位置的流量;3. The controller sends an instruction to control the second actuator switch 2 to be fully open, and then controls and adjusts the opening of the first actuator switch 1, so that the flow of the calibration solution in the calibration pipeline through the standard meter meets the current flow detection point position. flow;

4.控制器发送指令,控制第二执行器开关2为全关状态;4. The controller sends an instruction to control the second actuator switch 2 to be fully closed;

5.控制器发送指令,将标准表、在线质量流量计进行总量清零操作;5. The controller sends an instruction to reset the total amount of the standard meter and online mass flowmeter;

6.控制器发送指令,控制第二执行器开关2为全开状态,延时5分钟;6. The controller sends an instruction to control the second actuator switch 2 to be fully open, with a delay of 5 minutes;

7.控制器发送指令,读取标准的质量流量,从前至后依次读取质量流量计的相位差和质量流量,然后依次存储记录至控制器中;7. The controller sends instructions to read the standard mass flow, read the phase difference and mass flow of the mass flowmeter from front to back, and then store and record them in the controller in turn;

8.延时5分钟,控制器发送指令,控制第二执行器开关2为全关状态;8. After a delay of 5 minutes, the controller sends an instruction to control the second actuator switch 2 to be fully closed;

9.控制器发送指令,读取标准的计量总质量,从前至后依次读取质量流量计计量的总质量,然后依次存储记录至控制器中;9. The controller sends instructions to read the standard total mass of measurement, read the total mass measured by the mass flowmeter from front to back, and then store and record them in the controller in sequence;

10.重复步骤2)至9),完成;数据表文件中所有需要计量检测流量点的计量检测;10. Repeat steps 2) to 9) to complete; in the data table file, all the metering inspections that need to be metered and inspected flow points;

11.完成计量精度的检测,报告用户。11. Complete the detection of measurement accuracy and report to the user.

本实施例在完成计量检测后的结果数据表如表2所示,采用现有的标定与检测系统的结果数据表如表3所示:In this embodiment, the result data table after the measurement and detection is completed is as shown in Table 2, and the result data table using the existing calibration and detection system is as shown in Table 3:

表2Table 2

表3table 3

对比表2和表3,可以看出应用现有的标定与检测装置系统的标定结果较差,最大偏差为0.2957%;应用本实施例中的系统中的标定与检测的方法进行质量仪表的标定结果较好,最大偏差为0.1788%。Comparing Table 2 and Table 3, it can be seen that the calibration results of the existing calibration and detection device system are relatively poor, and the maximum deviation is 0.2957%; the calibration and detection methods in the system in this embodiment are used to calibrate the quality instrument The results are good, with a maximum deviation of 0.1788%.

应用表2中的检测计量数据,选取检测仪表相关差(°)作为横坐标,标准表流量(kg/min)和检测仪表流量(kg/min)数据作为纵坐标,其相位差与流量的曲线图,如图3所示,从图3中可以看出,本实施例中的系统中的质量流量计仪表输出的瞬时质量流量基本上与标准表3输出的瞬时质量流量相同,这样的结果就会使被标定和检测的质量流量计仪表的精度无限的接近标准表3的精度。并且,本实施例剔除了现有装置系统中的电子秤设备,降低了整套系统装置的费用,大大缩短质量流量计单批次的生产周期,提高单位时间内产品产能;解决了质量流量计在进行大流量高压状态下或是小流量微压状态下进行计量检测时存在的非线性问题,极大的提高了产品的计量应用精度。Apply the detection and measurement data in Table 2, select the correlation difference (°) of the detection instrument as the abscissa, the standard meter flow rate (kg/min) and the detection instrument flow rate (kg/min) data as the ordinate, and the curve of the phase difference and the flow rate As shown in Figure 3, it can be seen from Figure 3 that the instantaneous mass flow output by the mass flow meter instrument in the system in the present embodiment is basically the same as the instantaneous mass flow output by the standard table 3, and such a result is The accuracy of the calibrated and tested mass flowmeter instrument will be infinitely close to the accuracy of the standard table 3. Moreover, this embodiment eliminates the electronic scale equipment in the existing device system, reduces the cost of the entire system device, greatly shortens the production cycle of a single batch of mass flowmeters, and improves the product production capacity per unit time; The non-linear problem existing in the measurement and detection under the state of large flow and high pressure or the state of small flow and micro pressure has greatly improved the measurement application accuracy of the product.

上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.

Claims (10)

1.一种基于多项式算法的质量流量计标定检测系统,其特征在于,包括:1. A mass flow meter calibration detection system based on polynomial algorithm, characterized in that, comprising: 标定溶液输出单元,用于输出标定溶液;Calibration solution output unit, used to output the calibration solution; 标定管道,用于分别与标定溶液输出单元和待标定质量流量计连接;The calibration pipeline is used to connect with the calibration solution output unit and the mass flowmeter to be calibrated respectively; 控制单元,用于调节标定管道内的标定溶液的质量流量并对待标定质量流量计进行标定和检测;The control unit is used to adjust the mass flow of the calibration solution in the calibration pipeline and to calibrate and detect the mass flowmeter to be calibrated; 标准表,用于检测标定管道内标定介质溶液的瞬时质量流量输出;Standard meter, used to detect the instantaneous mass flow output of the calibration medium solution in the calibration pipeline; 回流管道,用于将标定管道内的标定溶液回流至标定溶液输出单元;The return pipeline is used to return the calibration solution in the calibration pipeline to the calibration solution output unit; 所述控制单元根据标准表实时输出的标定介质溶液瞬时质量流量,通过调节标定管道的流量,完成对待标定质量流量计进行标定和检测。The control unit completes the calibration and detection of the mass flowmeter to be calibrated by adjusting the flow rate of the calibration pipeline according to the instantaneous mass flow rate of the calibration medium solution output by the standard meter in real time. 2.根据权利要求1所述的基于多项式算法的质量流量计标定检测系统,其特征在于:所述控制单元包括控制器、分别与控制器连接的第一执行器开关和第二执行器开关,所述第一执行开关设置于标定溶液输出单元和待标定质量流量计之间,所述第二执行器开关设置于待标定质量流量计和回流管道之间;2. The mass flowmeter calibration detection system based on polynomial algorithm according to claim 1, characterized in that: the control unit comprises a controller, a first actuator switch and a second actuator switch respectively connected to the controller, The first actuator switch is arranged between the calibration solution output unit and the mass flowmeter to be calibrated, and the second actuator switch is arranged between the mass flowmeter to be calibrated and the return pipeline; 所述标定溶液输出单元包括依次连接的标定溶液装置、溶液泵和恒压恒流罐;The calibration solution output unit includes a calibration solution device, a solution pump and a constant pressure and constant flow tank connected in sequence; 所述回流管道与标定溶液装置连接。The return pipeline is connected with the calibration solution device. 3.根据权利要求2所述的基于多项式算法的质量流量计标定检测系统,其特征在于:控制器通过调节第一执行器开关和第二执行器开关的开度,获取标准表的质量流量和所有待标定质量流量计输出的相位差,根据所述相位差,通过多项式拟合算法进行标定的线性修正,获取质量流量系数,并将获取的质量流量系数写入对应的待标定质量流量计中,完成标定。3. The mass flow meter calibration detection system based on polynomial algorithm according to claim 2, characterized in that: the controller obtains the mass flow rate and The phase difference output by all the mass flowmeters to be calibrated, according to the phase difference, the linear correction of the calibration is performed through the polynomial fitting algorithm, the mass flow coefficient is obtained, and the obtained mass flow coefficient is written into the corresponding mass flowmeter to be calibrated , to complete the calibration. 4.根据权利要求3所述的基于多项式算法的质量流量计标定检测系统,其特征在于:所述控制单元根据质量流量系数完成质量流量计的标定,所述质量流量系数通过如下公式获取:4. The mass flowmeter calibration and detection system based on polynomial algorithm according to claim 3, characterized in that: the control unit completes the calibration of the mass flowmeter according to the mass flow coefficient, and the mass flow coefficient is obtained by the following formula: <mrow> <mi>P</mi> <mrow> <mo>(</mo> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mo>=</mo> <msub> <mi>a</mi> <mn>3</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>3</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>2</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>2</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>1</mn> </msub> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>+</mo> <msub> <mi>a</mi> <mn>0</mn> </msub> </mrow> <mrow> <mi>P</mi> <mrow> <mo>(</mo> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mo>=</mo> <msub> <mi>a</mi> <mn>3</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>3</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>2</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>2</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>1</mn> </msub> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>+</mo> <msub> <mi>a</mi> <mn>0</mn> </msub> </mrow> 其中,P(Xi)为标准表输出的瞬时质量流量,a0,a1,a2,a3分别为质量流量计最终质量流量输出的仪表系数;Among them, P(X i ) is the instantaneous mass flow output by the standard meter, a 0 , a 1 , a 2 , and a 3 are the meter coefficients of the final mass flow output of the mass flow meter; Xi为传感器测量管输入端与输出端两侧正弦信号的相位差。X i is the phase difference of the sinusoidal signal on both sides of the sensor measuring tube input and output. 5.根据权利要求4所述的基于多项式算法的质量流量计标定检测系统,其特征在于:5. the mass flow meter calibration detection system based on polynomial algorithm according to claim 4, is characterized in that: 控制器向第一执行器开关和第二执行器开关发送开启指令,使标定溶液装置中的标定溶液依次通过溶液泵、恒压恒流灌、标定管道、标准表、所有待标定质量流量计和回流管道,回流至标定溶液装置;The controller sends an opening instruction to the first actuator switch and the second actuator switch, so that the calibration solution in the calibration solution device passes through the solution pump, constant pressure and constant flow irrigation, calibration pipeline, standard meter, all mass flowmeters to be calibrated and Return pipeline, return to the calibration solution device; 控制器向第二执行器开关发送关闭指令,并控制所有待标定质量流量计校零;The controller sends a closing command to the second actuator switch, and controls all the mass flowmeters to be calibrated to zero; 获取待标定的质量流量计的最大量程,选取最大量程及最大量程之内的不同数值作为标定点;Obtain the maximum range of the mass flowmeter to be calibrated, and select the maximum range and different values within the maximum range as the calibration point; 控制器向第一执行器开关发送开启指令,使标准表输出的质量流量依次为各标定点的数值,延时读取各标定点的标准表的质量流量,以及与待标定质量流量计输出的相位差,并存储记录;The controller sends an opening command to the first actuator switch, so that the mass flow rate output by the standard meter is the value of each calibration point in turn, and the mass flow rate of the standard meter at each calibration point is read with a delay, and the mass flow rate output by the mass flowmeter to be calibrated Phase difference, and store records; 控制器向第一执行器开关和第二执行器开关发送关闭指令,完成标定。The controller sends a closing command to the first actuator switch and the second actuator switch to complete the calibration. 6.根据权利要求3所述的基于多项式算法的质量流量计标定检测系统,其特征在于:控制单元完成标定后,通过比较同一时间内标准表计量总质量与待检测质量流量计的计量总质量,获取待检测质量流量计的精度,完成精度检测。6. The mass flowmeter calibration detection system based on polynomial algorithm according to claim 3, characterized in that: after the control unit completes the calibration, the total mass measured by the standard meter and the total mass measured by the mass flowmeter to be detected are compared at the same time , to obtain the precision of the mass flowmeter to be tested, and complete the precision test. 7.根据权利要求6所述的基于多项式算法的质量流量计标定检测系统,其特征在于:7. the mass flowmeter calibration detection system based on polynomial algorithm according to claim 6, is characterized in that: 控制单元确定流量检测点位置;The control unit determines the position of the flow detection point; 控制器向第二执行器开关发送开启指令,并调节第一执行器开关的开度,使标定管道内的标定溶液满足流量检测点位置的流量;The controller sends an opening command to the second actuator switch, and adjusts the opening of the first actuator switch, so that the calibration solution in the calibration pipeline meets the flow rate at the flow detection point; 控制器向第二执行器开关发送关闭指令,并将标准表和质量流量计的计量总量清零;The controller sends a closing command to the second actuator switch, and clears the total measurement amount of the standard meter and the mass flow meter; 控制器向第二执行器开关发送开启指令,延时读取标准表的质量流量,并读取质量流量计的相位差和质量流量;The controller sends an opening instruction to the second actuator switch, delays reading the mass flow rate of the standard meter, and reads the phase difference and mass flow rate of the mass flow meter; 控制器向第二执行器开关发送关闭指令,读取标准表的计量总质量,并读取质量流量计计量的总质量;The controller sends a closing command to the second actuator switch, reads the total mass measured by the standard meter, and reads the total mass measured by the mass flow meter; 对所有流量检测点依次进行上述操作,完成计量精度的检测。Carry out the above operations in turn for all flow detection points to complete the detection of measurement accuracy. 8.一种基于多项式算法的质量流量计标定检测方法,其特征在于,包括:8. A mass flowmeter calibration detection method based on polynomial algorithm, characterized in that, comprising: 输出标定溶液至标定管道;Output the calibration solution to the calibration pipeline; 检测标定管道内标定介质溶液的瞬时质量流量输出;Detect the instantaneous mass flow output of the calibration medium solution in the calibration pipeline; 根据实时输出的标定介质溶液瞬时质量流量,通过调节标定管道的流量,完成对待标定质量流量计进行标定和检测。According to the instantaneous mass flow rate of the calibration medium solution output in real time, the calibration and detection of the mass flowmeter to be calibrated is completed by adjusting the flow rate of the calibration pipeline. 9.根据权利要求8所述的基于多项式算法的质量流量计标定检测方法,其特征在于:获取标准表的质量流量和所有待标定质量流量计输出的相位差,根据所述相位差,通过多项式拟合算法进行标定的线性修正,获取质量流量系数,并将获取的质量流量系数写入对应的待标定质量流量计中,完成标定;9. The mass flowmeter calibration detection method based on polynomial algorithm according to claim 8, characterized in that: obtain the mass flow rate of the standard meter and the phase difference output by all mass flowmeters to be calibrated, according to the phase difference, through the polynomial The fitting algorithm performs linear correction of the calibration, obtains the mass flow coefficient, and writes the obtained mass flow coefficient into the corresponding mass flow meter to be calibrated to complete the calibration; 所述控制单元根据质量流量系数完成质量流量计的标定,所述质量流量系数通过如下公式获取:The control unit completes the calibration of the mass flowmeter according to the mass flow coefficient, and the mass flow coefficient is obtained by the following formula: <mrow> <mi>P</mi> <mrow> <mo>(</mo> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mo>=</mo> <msub> <mi>a</mi> <mn>3</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>3</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>2</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>2</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>1</mn> </msub> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>+</mo> <msub> <mi>a</mi> <mn>0</mn> </msub> </mrow> <mrow> <mi>P</mi> <mrow> <mo>(</mo> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>)</mo> </mrow> <mo>=</mo> <msub> <mi>a</mi> <mn>3</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>3</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>2</mn> </msub> <msubsup> <mi>X</mi> <mi>i</mi> <mn>2</mn> </msubsup> <mo>+</mo> <msub> <mi>a</mi> <mn>1</mn> </msub> <msub> <mi>X</mi> <mi>i</mi> </msub> <mo>+</mo> <msub> <mi>a</mi> <mn>0</mn> </msub> </mrow> 其中,P(Xi)为标准表输出的瞬时质量流量,a0,a1,a2,a3分别为质量流量计最终质量流量输出的仪表系数;Among them, P(X i ) is the instantaneous mass flow output by the standard meter, a 0 , a 1 , a 2 , and a 3 are the meter coefficients of the final mass flow output of the mass flow meter; Xi为传感器测量管输入端与输出端两侧正弦信号的相位差。X i is the phase difference of the sinusoidal signal on both sides of the sensor measuring tube input and output. 10.根据权利要求9所述的基于多项式算法的质量流量计标定检测方法,其特征在于:10. the mass flowmeter calibration detection method based on polynomial algorithm according to claim 9, is characterized in that: 向第一执行器开关和第二执行器开关发送开启指令,使标定溶液装置中的标定溶液依次通过溶液泵、恒压恒流灌、标定管道、标准表、所有待标定质量流量计和回流管道,回流至标定溶液装置;Send an open command to the first actuator switch and the second actuator switch, so that the calibration solution in the calibration solution device passes through the solution pump, constant pressure and constant flow irrigation, calibration pipeline, standard meter, all mass flowmeters to be calibrated and return pipeline in sequence , back to the calibration solution device; 向第二执行器开关发送关闭指令,并控制所有待标定质量流量计校零;Send a closing command to the second actuator switch, and control all the mass flowmeters to be calibrated to zero; 获取待标定的质量流量计的最大量程,选取最大量程及最大量程之内的不同数值作为标定点;Obtain the maximum range of the mass flowmeter to be calibrated, and select the maximum range and different values within the maximum range as the calibration point; 向第一执行器开关发送开启指令,使标准表输出的质量流量依次为各标定点的数值,延时读取各标定点的标准表的质量流量,以及与待标定质量流量计输出的相位差,并存储记录;Send an open command to the first actuator switch, so that the mass flow output by the standard meter is the value of each calibration point in turn, and read the mass flow rate of the standard meter at each calibration point and the phase difference with the output of the mass flowmeter to be calibrated in a delayed manner , and store records; 向第一执行器开关和第二执行器开关发送关闭指令,完成标定;Send a closing command to the first actuator switch and the second actuator switch to complete the calibration; 完成标定后,通过比较同一时间内标准表计量总质量与待检测质量流量计的计量总质量,获取待检测质量流量计的精度,完成精度检测:After the calibration is completed, the accuracy of the mass flowmeter to be tested is obtained by comparing the total mass measured by the standard meter with the total mass measured by the mass flowmeter to be tested at the same time, and the accuracy test is completed: 确定流量检测点位置;Determine the location of the flow detection point; 向第二执行器开关发送开启指令,并调节第一执行器开关的开度,使标定管道内的标定溶液满足流量检测点位置的流量;Send an opening command to the second actuator switch, and adjust the opening of the first actuator switch, so that the calibration solution in the calibration pipeline meets the flow rate at the flow detection point; 向第二执行器开关发送关闭指令,并将标准表和质量流量计的计量总量清零;Send a closing command to the second actuator switch, and reset the metering total of the standard meter and the mass flow meter to zero; 向第二执行器开关发送开启指令,延时读取标准表的质量流量,并读取质量流量计的相位差和质量流量;Send an open command to the second actuator switch, delay reading the mass flow rate of the standard meter, and read the phase difference and mass flow rate of the mass flow meter; 向第二执行器开关发送关闭指令,读取标准表的计量总质量,并读取质量流量计计量的总质量;Send a closing command to the second actuator switch, read the total mass measured by the standard meter, and read the total mass measured by the mass flow meter; 对所有流量检测点依次进行上述操作,完成计量精度的检测。Carry out the above operations in turn for all flow detection points to complete the detection of measurement accuracy.
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CN105571661A (en) * 2016-02-23 2016-05-11 合肥工业大学 Calculation method of electromagnetic flowmeter instrument characteristic coefficient based on indication error fitting
CN105865585A (en) * 2016-04-22 2016-08-17 湖南威铭能源科技有限公司 Error calibration method for electronic type water meters
CN106679770A (en) * 2016-11-22 2017-05-17 重庆川仪自动化股份有限公司 Mass calibration system and method for mass flow meter

Cited By (6)

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CN108827992A (en) * 2018-06-21 2018-11-16 深圳市西凡谨顿科技有限公司 Karat gold electroforming Coating composition device for automatically controlling and system
CN109612555A (en) * 2019-01-25 2019-04-12 天津市生态环境监测中心 A system and method for parallel testing of flowmeters
CN111855179A (en) * 2020-07-27 2020-10-30 北京七星华创流量计有限公司 Calibration method and calibration device for fluid mass flow controller
CN112212950A (en) * 2020-09-25 2021-01-12 北京七星华创流量计有限公司 Calibration system and calibration method of flowmeter
CN112212950B (en) * 2020-09-25 2023-12-19 北京七星华创流量计有限公司 Calibration system and calibration method of flowmeter
CN115144057A (en) * 2021-03-31 2022-10-04 高准有限公司 System and method for zero calibration and mass flow meter

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