CN212014367U - A kind of apricot kernel peeling machine - Google Patents
A kind of apricot kernel peeling machine Download PDFInfo
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- 235000009827 Prunus armeniaca Nutrition 0.000 title claims abstract description 55
- 244000018633 Prunus armeniaca Species 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000001125 extrusion Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 230000003247 decreasing effect Effects 0.000 claims 1
- 241000220304 Prunus dulcis Species 0.000 abstract description 13
- 235000020224 almond Nutrition 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 235000011437 Amygdalus communis Nutrition 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Abstract
本实用新型涉及食品加工设备领域,提供一种杏核剥壳机,包括:机架和分别设置在机架上的分级滚筒、挤压机构、振动筛、偏心轴以及电动机;所述分级滚筒包括一体连接的三级滚筒,所述分级滚筒的直径逐渐增大,每级滚筒的栅条间隙不同,第一级滚筒到第三级滚筒的栅条间隙逐渐增大;所述挤压机构设置在分级滚筒下方、在振动筛上方;所述挤压机构包括并列设置的第一挤压辊和第二挤压辊,所述第一挤压辊和第二挤压辊之间留有用于挤压杏核的缝隙。本实用新型杏核剥壳机能够降低杏仁破碎率、增加设备工作效率、降低生产成本。
The utility model relates to the field of food processing equipment, and provides an apricot kernel shelling machine, comprising: a frame and a grading drum, a pressing mechanism, a vibrating screen, an eccentric shaft and a motor respectively arranged on the frame; the grading drum comprises The three-stage drums are integrally connected, the diameter of the classification drum gradually increases, the grid gap of each stage of the drum is different, and the grid gap from the first-stage drum to the third-stage drum gradually increases; the extrusion mechanism is arranged in the Below the grading drum and above the vibrating screen; the squeezing mechanism includes a first squeezing roll and a second squeezing roll arranged in parallel, and there is space between the first squeezing roll and the second squeezing roll for squeezing Apricot pits. The apricot kernel shelling machine of the utility model can reduce the crushing rate of almonds, increase the working efficiency of the equipment and reduce the production cost.
Description
技术领域technical field
本实用新型涉及食品加工设备领域,尤其涉及一种杏核剥壳机。The utility model relates to the field of food processing equipment, in particular to an apricot kernel shelling machine.
背景技术Background technique
近些年,杏仁无论医用还是食用的需求量都比较大,现在有些地区的农民开始种植并自行加工杏核,主要是采用手工破壳。手工破壳的效率极低,不但耗费大量的人力资源,而且杏仁的卫生和品质均无法得到保证。也有些采用破壳机械的,传统的杏核破壳机的破壳率和整仁率都比较低。然而随着机械生产自动化程度的提高,以前的手动式或简单杏仁破壳机已经难以满足现代农村发展的需求。In recent years, the demand for almonds for both medical and edible purposes is relatively large. Now farmers in some areas have begun to plant and process apricot kernels by themselves, mainly by manually breaking the shells. The efficiency of manual shell breaking is extremely low, which not only consumes a lot of human resources, but also cannot guarantee the hygiene and quality of almonds. There are also some machines that use shell breaking machines. The traditional apricot kernel shell breaking rate and the whole kernel rate are relatively low. However, with the improvement of the degree of automation of mechanical production, the previous manual or simple almond shell breaker has been difficult to meet the needs of modern rural development.
在杏仁进行深加工的过程中,杏核脱壳处理是一个关键而又困难的工序。因为杏核外形不规则,坚硬,难以剥离。杏核的脱壳成为杏核剥壳机的关键。目前,现代化的杏核剥壳机设备较大、结构复杂、生产成本也很高,不适合农民的小型生产。因此,开发一种集杏核分级、破碎、壳仁分离为一体的小型杏核脱壳机械,具有重要的应用价值和现实意义。In the process of deep processing of almonds, the dehulling of apricot kernels is a critical and difficult process. Because apricot kernels are irregular in shape, hard and difficult to peel. Dehulling of apricot kernels becomes the key to apricot kernel shellers. At present, the modern apricot kernel peeling machine has large equipment, complex structure and high production cost, which is not suitable for small-scale production of farmers. Therefore, the development of a small apricot kernel dehulling machine that integrates apricot kernel classification, crushing and husk separation has important application value and practical significance.
实用新型内容Utility model content
本实用新型主要解决现有技术杏核剥壳机杏核破碎困难、破碎率高、工作效率低等技术问题,提出一种杏核剥壳机,能够实现对杏核进行分级、破碎,并壳仁分离,以达到降低杏仁破损率、增加设备工作效率、降低生产成本的目的。The utility model mainly solves the technical problems of the prior art apricot kernel peeling machine, such as difficulty in breaking apricot kernels, high breaking rate and low working efficiency, and proposes an apricot kernel peeling machine, which can realize grading and breaking of apricot kernels, and combine the shells. Kernel separation, in order to achieve the purpose of reducing the breakage rate of almonds, increasing the efficiency of equipment, and reducing production costs.
本实用新型提供了一种杏核剥壳机,包括:机架(1)和分别设置在机架(1)上的分级滚筒(5)、挤压机构、振动筛(2)、偏心轴(12)以及电动机(11);The utility model provides an apricot kernel shelling machine, comprising: a frame (1), a grading drum (5) respectively arranged on the frame (1), an extrusion mechanism, a vibrating screen (2), an eccentric shaft ( 12) and the electric motor (11);
所述分级滚筒(5)包括一体连接的三级滚筒,所述分级滚筒(5)的直径逐渐增大,每级滚筒的栅条间隙不同,第一级滚筒到第三级滚筒的栅条间隙逐渐增大;The grading drum (5) includes three-stage drums that are integrally connected, the diameter of the grading drum (5) is gradually increased, the grid gap of each drum is different, and the grid gap between the first-level drum and the third-level drum is different. gradually increase;
所述挤压机构设置在分级滚筒(5)下方、在振动筛(2)上方;所述挤压机构包括并列设置的第一挤压辊(7)和第二挤压辊(15),所述第一挤压辊(7)和第二挤压辊(15)之间留有用于挤压杏核的缝隙;The squeezing mechanism is arranged below the grading drum (5) and above the vibrating screen (2); the squeezing mechanism comprises a first squeezing roller (7) and a second squeezing roller (15) arranged in parallel, so A gap is left between the first squeezing roll (7) and the second squeezing roll (15) for squeezing the apricot kernels;
所述分级滚筒(5)的转轴通过第三传动带(3)与第一挤压辊(7)的转轴连接;所述第一挤压辊(7)转轴上的第一圆柱齿轮(8)与第二挤压辊(15)转轴上的第二圆柱齿轮(17)啮合;所述第二挤压辊(15)的转轴通过第二传动带(9)与偏心轴(12)连接;所述偏心轴(12)通过第一传动带(10)与电动机(11)的输出轴连接;所述偏心轴(12)还通过连杆(14)与振动筛(2)连接。The rotating shaft of the classification drum (5) is connected with the rotating shaft of the first squeezing roller (7) through the third transmission belt (3); the first cylindrical gear (8) on the rotating shaft of the first squeezing roller (7) is connected to the rotating shaft of the first squeezing roller (7). The second cylindrical gear (17) on the rotating shaft of the second squeezing roller (15) meshes; the rotating shaft of the second squeezing roller (15) is connected with the eccentric shaft (12) through the second transmission belt (9); the eccentric The shaft (12) is connected with the output shaft of the electric motor (11) through the first transmission belt (10); the eccentric shaft (12) is also connected with the vibrating screen (2) through the connecting rod (14).
优选的,所述上料口(4)设置在分级滚筒(5)直径最小侧。Preferably, the feeding port (4) is arranged on the side with the smallest diameter of the grading drum (5).
优选的,所述分级滚筒(5)与水平面具有1.5°~3°的倾斜角。Preferably, the grading drum (5) has an inclination angle of 1.5°˜3° with the horizontal plane.
优选的,所述第一挤压辊(7)直径保持不变,所述第二挤压辊(15)直径分成三段,每段直径逐渐减小。Preferably, the diameter of the first squeezing roll (7) remains unchanged, and the diameter of the second squeezing roll (15) is divided into three sections, and the diameter of each section gradually decreases.
优选的,所述第一挤压辊(7)和第二挤压辊(15)上分别设有多个环形槽,且第一挤压辊(7)和第二挤压辊(15)的环形槽错开排列。Preferably, the first squeezing roll (7) and the second squeezing roll (15) are respectively provided with a plurality of annular grooves, and the first squeezing roll (7) and the second squeezing roll (15) The annular grooves are staggered.
优选的,在分级滚筒(5)下方、挤压机构上方,还设有导料筒(6),所述导料筒(6)底部的出料口对着第一挤压辊(7)和第二挤压辊(15)之间的缝隙。Preferably, below the grading drum (5) and above the extrusion mechanism, a material guide cylinder (6) is further provided, and the discharge opening at the bottom of the material guide cylinder (6) faces the first extrusion roller (7) and the The gap between the second squeeze rollers (15).
优选的,所述振动筛(2)通过四个连杆机构(16)半固定在机架(1)上,所述连杆机构(16)分成两组布置在振动筛(2)两侧。Preferably, the vibrating screen (2) is semi-fixed on the frame (1) by four linkage mechanisms (16), and the linkage mechanisms (16) are divided into two groups and arranged on both sides of the vibrating screen (2).
优选的,所述偏心轴(12)与连杆(14)通过轴承(13)连接。Preferably, the eccentric shaft (12) is connected with the connecting rod (14) through a bearing (13).
本实用新型提供的一种杏核剥壳机,通过分级滚筒实现对不同大小杏核的分离,使杏核落入挤压机构进行挤压,再通过振动筛振动进行壳仁分离,能够对杏核进行自动剥壳,能够提高杏仁的生产率,降低杏仁的破损率。本实用新型设备操作简单、各个机构布局明显,设备成本低,适于推广。The utility model provides an apricot kernel shelling machine, which realizes the separation of apricot kernels of different sizes through a grading drum, makes the apricot kernels fall into the extrusion mechanism for extrusion, and then vibrates through a vibrating screen to separate the shells and kernels, which can separate the apricot kernels. The core is automatically peeled, which can improve the productivity of almonds and reduce the breakage rate of almonds. The equipment of the utility model is simple to operate, the layout of each mechanism is obvious, the equipment cost is low, and the utility model is suitable for popularization.
附图说明Description of drawings
图1是本实用新型杏核剥壳机的结构示意图;Fig. 1 is the structural representation of the apricot kernel sheller of the present utility model;
图2是本实用新型杏核剥壳机的主视图;Fig. 2 is the front view of the apricot kernel sheller of the present utility model;
图3是本实用新型杏核剥壳机的俯视图。Fig. 3 is the top view of the apricot kernel shelling machine of the present invention.
图4是分级滚筒的结构示意图;Fig. 4 is the structural representation of grading drum;
图5是挤压机构的结构示意图。FIG. 5 is a schematic view of the structure of the extrusion mechanism.
附图标记:1-机架;2-振动筛;3-第三传动带;4-上料口;5-分级滚筒;6-导料筒;7-第一挤压辊;8-第一圆柱齿轮;9-第二传动带;10-第一传动带;11-电动机;12-偏心轴;13-轴承;14-连杆;15-第二挤压辊;16-连杆机构;17-第二圆柱齿轮。Reference signs: 1-frame; 2-vibrating screen; 3-third transmission belt; 4-feeding port; 5-classifying drum; Gear; 9-second drive belt; 10-first drive belt; 11-motor; 12-eccentric shaft; 13-bearing; 14-connecting rod; 15-second squeeze roller; 16-connecting rod mechanism; 17-second Cylindrical gear.
具体实施方式Detailed ways
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部内容。In order to make the technical problems solved by the present utility model, the technical solutions adopted and the technical effects achieved more clearly, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the accompanying drawings only show the part but not the whole content related to the present invention.
图1是本实用新型杏核剥壳机的结构示意图。图2是本实用新型杏核剥壳机的主视图。图3是本实用新型杏核剥壳机的俯视图。如图1-3所示,本实用新型实施例提供的杏核剥壳机,包括:机架1和分别设置在机架1上的分级滚筒5、挤压机构、振动筛2、偏心轴12以及电动机11。所述挤压机构设置在分级滚筒5下方、在振动筛2上方。Fig. 1 is the structural representation of the apricot kernel sheller of the present invention. Fig. 2 is the front view of the apricot kernel shelling machine of the present invention. Fig. 3 is the top view of the apricot kernel shelling machine of the present invention. As shown in Figures 1-3, the apricot kernel shelling machine provided by the embodiment of the present utility model includes: a frame 1 and a
所述分级滚筒5的转轴通过第三传动带3与第一挤压辊7的转轴连接;所述第一挤压辊7转轴上的第一圆柱齿轮8与第二挤压辊15转轴上的第二圆柱齿轮17啮合;所述第二挤压辊15的转轴通过第二传动带9与偏心轴12连接。The rotating shaft of the
图4是分级滚筒的结构示意图。如图4所示,所述分级滚筒5与水平面具有1.5°~3°的倾斜角;杏核在分级滚筒5内向末端运动是靠分级滚筒5与水平面的倾斜角来实现的。所述分级滚筒5包括一体连接的三级滚筒,直径从一端向另一端逐渐增大,每级滚筒的栅条间隙不同,第一级滚筒到第三级滚筒的栅条间隙逐渐增大;其中,所述上料口4设置在分级滚筒5直径最小侧。杏核从上料口4进入到分级滚筒5中,在分级滚筒5内径向随着滚筒一起做周运动;当杏核进入分级滚筒5时,厚度尺小的杏核在离心力和重力的作用下从第一级被分离出来,掉入挤压机构进行挤压破碎。宽厚度尺寸较大的杏核在分级滚筒5的带动下运动到下一级继续筛选。如此重复,直到杏核从最后一级漏入挤压机构。在分级滚筒5下方、挤压机构上方,还设有导料筒6,导料筒6底部的出料口对着第一挤压辊7和第二挤压辊15之间的缝隙,导料筒6分为三段,顶部进料口与分级滚筒5不同级对应、底部的出料口与第一挤压辊7和第二挤压辊15之间的不同缝隙尺寸对应,能够将分级滚筒5分离出的杏核导入挤压机构进行挤压。Figure 4 is a schematic diagram of the structure of the classification drum. As shown in FIG. 4 , the
图5是挤压机构的结构示意图。如图5所示,所述挤压机构包括并列设置的第一挤压辊7和第二挤压辊15,所述第一挤压辊7和第二挤压辊15之间留有用于挤压杏核的缝隙,所述第一挤压辊7直径保持不变,所述第二挤压辊15直径分成三段,每段直径逐渐减小,即从一端向另一端直径逐渐减小,以使挤压杏核的缝隙从前向后逐渐增大,和分级滚筒5栅条间隙逐渐增大相对应;使小缝隙挤压小杏核,大缝隙挤压大杏核。所述第一挤压辊7和第二挤压辊15上分别设有多个环形槽,且第一挤压辊7和第二挤压辊15的环形槽错开排列。由于杏核是有一定的硬度和韧性的并且形状扁圆,在挤压辊挤压时不太稳定,增加环形槽可以增加杏核在挤压辊之间的稳定性,可以进一步保证加工的稳定性。FIG. 5 is a schematic view of the structure of the extrusion mechanism. As shown in FIG. 5 , the squeezing mechanism includes a
所述偏心轴12通过第一传动带10与电动机11的输出轴连接。所述振动筛2由偏心轴12、轴承13、连杆14相组合而成的装置带动。具体的,所述偏心轴12还通过连杆14与振动筛2连接。所述偏心轴12与连杆14通过轴承13连接。所述轴承13位于偏心轴12偏心处,所述连杆14一端套在轴承13外圈,另一端通过螺栓与振动筛2连接。可以防止在运动过程中连杆14与传动轴相撞。所述振动筛2通过四个连杆机构16半固定在机架1上,所述连杆机构16分成两组布置在振动筛2两侧。破碎的杏壳尺寸较小,采用振动筛2将杏仁与破碎的壳皮分离,振动筛2上有比杏仁小比壳皮大的筛眼,通过振动,使壳皮掉落,实现壳仁分离。The
本实用新型杏核剥壳机,通过分级滚筒5实现对不同大小杏核的分离,使杏核落入挤压机构进行挤压,再通过振动筛2振动进行壳仁分离,能够对杏核进行自动剥壳,能够提高杏仁的生产率,降低杏仁的破损率。本实用新型设备操作简单、各个机构布局明显,设备成本低,适于推广。The apricot kernel peeling machine of the utility model realizes the separation of apricot kernels of different sizes through the
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : It modifies the technical solutions recorded in the foregoing embodiments, or performs equivalent replacements to some or all of the technical features thereof, and does not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the various embodiments of the present invention.
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