CN211868218U - A steel fiber concrete feeding and stirring device - Google Patents
A steel fiber concrete feeding and stirring device Download PDFInfo
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- CN211868218U CN211868218U CN202020178605.0U CN202020178605U CN211868218U CN 211868218 U CN211868218 U CN 211868218U CN 202020178605 U CN202020178605 U CN 202020178605U CN 211868218 U CN211868218 U CN 211868218U
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土制备技术领域,尤其涉及一种钢纤维混凝土加料搅拌装置。The utility model relates to the technical field of concrete preparation, in particular to a steel fiber concrete feeding and stirring device.
背景技术Background technique
混凝土材料凭借其优良的整体性、耐久性、耐火性及可模型,广泛应用于工业与民用建筑、桥隧及水利建设工程。混凝土结构在长期服役过程中表现出抗拉应变低,极限应变小以及脆性破坏等特点,为了改善混凝土的相关物理力学特性,可采用水泥浆、砂浆或混凝土作基材,以纤维作增强材料的水泥基复合材料,即纤维混凝土。钢纤维的抗拉强度大、延伸率大,可有效提高混凝土的抗拉、抗弯、 抗冲击强度及延伸率和韧性。此外钢纤维可控制基体混凝土裂纹的进一步发展,从而提高抗裂性。Concrete materials are widely used in industrial and civil buildings, bridges, tunnels and water conservancy construction projects due to their excellent integrity, durability, fire resistance and modelability. In the long-term service process, the concrete structure shows the characteristics of low tensile strain, small ultimate strain and brittle failure. Cementitious composite material, namely fiber concrete. Steel fibers have high tensile strength and elongation, which can effectively improve the tensile, flexural, impact strength, elongation and toughness of concrete. In addition, steel fibers can control the further development of matrix concrete cracks, thereby improving crack resistance.
目前常用的钢纤维混凝土搅拌方式主要有两种,一种是将钢纤维和粗细骨料、水泥先干拌,而后加水湿拌的方法,另一种则是在混合料拌和过程中加入钢纤维拌和的方法。常用的加料方式是摇筛或分散机加料,在实际生产过程中,在加料时常出现钢纤维结团、搅拌不均匀等情况,造成纤维材料与混凝土基材和易性差等情况,严重影响纤维混凝土的受力性能,此外,常用的加料方式多为开放式,搅拌过程中产生的大量粉尘易对周边生产环境造成不良影响。At present, there are two main methods of mixing steel fiber concrete. One is to dry-mix steel fibers, coarse and fine aggregates, and cement first, and then add water to wet-mix. The other is to add steel fibers during the mixing process of the mixture. method of mixing. The commonly used feeding method is feeding by shaking screen or dispersing machine. In the actual production process, steel fiber agglomeration and uneven stirring often occur during feeding, resulting in poor workability between fiber materials and concrete substrates, which seriously affects fiber-reinforced concrete. In addition, the commonly used feeding methods are mostly open, and a large amount of dust generated during the stirring process is likely to cause adverse effects on the surrounding production environment.
实用新型内容Utility model content
针对现有技术中钢纤维混凝土在搅拌过程中易结团、不均匀、易扬尘等问题,本实用新型旨在提供一种钢纤维混凝土加料搅拌装置。Aiming at the problems in the prior art that steel fiber concrete is easy to agglomerate, non-uniform, and easy to raise dust during the stirring process, the utility model aims to provide a steel fiber concrete feeding and stirring device.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种钢纤维混凝土加料搅拌装置包括:搅拌组件、加料组件、增湿组件;所述搅拌组件包括支撑架、搅拌桶、搅拌电机、转动轴、搅拌部,所述搅拌桶设置在所述支撑架上;所述搅拌桶的顶部具有第一进料口,所述搅拌桶的底部具有出料口,所述搅拌桶的一侧具有第二进料口;所述转动轴与所述搅拌电机连接,所述转动轴穿过所述搅拌桶底部部分伸入到所述搅拌桶内;所述搅拌部设置在所述搅拌桶内,其通过连接环设置在所述转动轴上;所述加料组件包括料仓、传送带、传送电机、散料槽以及振动电机,所述料仓位于所述传送带一端头上方,所述料仓底部设置有卸料口,所述卸料口上设置有料仓端口盖;所述散料槽通过所述第二进料口与所述搅拌桶内部连通;所述振动电机设置在所述散料槽上;所述增湿组件包括增湿器和导管,所述导管将增湿器与所述搅拌桶内部连通。A steel fiber concrete feeding and stirring device includes: a stirring component, a feeding component, and a humidifying component; the stirring component includes a support frame, a mixing barrel, a stirring motor, a rotating shaft, and a stirring part, and the mixing barrel is arranged on the supporting frame. The top of the stirring barrel has a first feeding port, the bottom of the stirring barrel has a discharging port, and one side of the stirring barrel has a second feeding port; the rotating shaft is connected to the stirring motor , the rotating shaft extends into the mixing barrel through the bottom part of the mixing barrel; the stirring part is arranged in the mixing barrel, which is arranged on the rotating shaft through a connecting ring; the feeding assembly It includes a silo, a conveyor belt, a conveying motor, a bulk material chute and a vibration motor, the silo is located above one end of the conveyor belt, the bottom of the silo is provided with a discharge port, and the discharge port is provided with a silo port cover; The bulk material tank is communicated with the inside of the mixing barrel through the second feeding port; the vibration motor is arranged on the bulk material tank; the humidification assembly includes a humidifier and a conduit, and the conduit The humidifier communicates with the inside of the mixing barrel.
所述振动电机为PT-MVB70/3M单相异步电动机,所述增湿器为HL-L200超声波加湿器,所述导管为外径5cm的塑料导管,所述搅拌桶顶部的开孔的直径为5cm。The vibration motor is a PT-MVB70/3M single-phase asynchronous motor, the humidifier is an HL-L200 ultrasonic humidifier, the conduit is a plastic conduit with an outer diameter of 5cm, and the diameter of the opening at the top of the mixing barrel is 5cm.
进一步地,所述第一进料口和出料口上设置有盖子。Further, lids are provided on the first feeding port and the discharging port.
进一步地,所述散料槽一端由设置在所述搅拌桶内的内支撑杆支撑、另一端与设置在所述支撑架上的外支撑杆铰接,所述散料槽与所述内支撑杆之间通过弹簧连接。Further, one end of the bulk material trough is supported by an inner support rod arranged in the mixing barrel, and the other end is hinged with an outer support rod arranged on the support frame, and the bulk material trough is connected to the inner support rod. connected by springs.
进一步地,所述搅拌部分为上下两组,上搅拌部包括连接杆和设置在所述连接杆上的大叶片;下搅拌部包括连接杆和设置在所述连接杆上的大叶片和小叶片,所述小叶片设置在靠近所述转动轴的一侧。Further, the stirring part is divided into upper and lower groups, the upper stirring part includes a connecting rod and a large blade arranged on the connecting rod; the lower stirring part includes a connecting rod and a large blade and a small blade arranged on the connecting rod. , the small blade is arranged on the side close to the rotating shaft.
所述大叶片和小叶片均为现有扇形弧状叶片。The large blade and the small blade are both existing fan-shaped arc blades.
进一步地,所述连接杆通过连接环设置在所述转动轴上;所述转动轴上分布有若干个螺孔,所述连接环上具有通孔,所述连接环通过连接螺栓固定在所述转动轴上。Further, the connecting rod is arranged on the rotating shaft through a connecting ring; a plurality of screw holes are distributed on the rotating shaft, the connecting ring has through holes, and the connecting ring is fixed on the rotating shaft through connecting bolts. on the rotating shaft.
根据搅拌桶内混合料的多少调节上搅拌部的搅拌位置,实现均匀搅拌的目的。Adjust the stirring position of the upper stirring part according to the amount of the mixture in the mixing tank to achieve the purpose of uniform stirring.
进一步地,所述第二进料口位于所述搅拌部上方。Further, the second feeding port is located above the stirring part.
与现有技术相比,本实用新型的优势在于:Compared with the prior art, the advantage of the present utility model is:
本实用新型提供的一种钢纤维混凝土加料搅拌装置,采用振动电机带动散料槽进行钢纤维的加入,通过控制料仓端口盖打开角度调整进料速率,实现了钢纤维均匀分散加入,有效避免了结团。双层搅拌部及下搅拌部大小叶片的组合,可有效实现混合料上下的均匀搅拌,有效改善钢纤维沉入搅拌桶底的问题,同时避免了靠近转动轴处搅拌不到位的情况。增湿器、第二进料口(钢纤维进料口)的设计以及第一进料口、出料口盖的设置,一方面抑制了粉尘外散,另一方面减小了粉尘在桶内的扬散。本实用新型结构简单、操作方便,可有效地提高钢纤维混凝土的生产效率及质量。The utility model provides a steel fiber concrete feeding and stirring device, which adopts a vibrating motor to drive a bulk material chute to add steel fibers, and adjusts the feeding rate by controlling the opening angle of the hopper port cover, so as to realize the evenly dispersed addition of steel fibers, and effectively avoid united. The combination of the double-layer stirring part and the large and small blades of the lower stirring part can effectively realize the uniform stirring of the mixture up and down, effectively improve the problem of the steel fiber sinking into the bottom of the stirring tank, and avoid the situation that the stirring is not in place near the rotating shaft. The design of the humidifier, the second feeding port (steel fiber feeding port), and the setting of the first feeding port and the discharging port cover, on the one hand, restrain the dust from scattering, on the other hand, reduce the dust in the barrel 's scattering. The utility model has the advantages of simple structure and convenient operation, and can effectively improve the production efficiency and quality of the steel fiber concrete.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型搅拌部的平面示意图。FIG. 2 is a schematic plan view of the stirring part of the present invention.
图中:1-支撑架;2-外支撑杆;3-传送带;4-传送电机;5-料仓端口盖;6-料仓;7-散料槽;8-振动电机;9-内支撑杆;10-第二进料口;11-第一进料口;12-导管;13-增湿器;14-搅拌桶;15-转动轴;16-螺孔;17-连接杆;18-大叶片;19-小叶片;20-连接螺栓;21-连接环;22-弹簧;23-出料口;24-搅拌电机。In the figure: 1-support frame; 2-outer support rod; 3-conveyor belt; 4-transmission motor; 5-silo port cover; 6-silo; 7-bulk chute; 8-vibration motor; 9-inner support Rod; 10-second feed port; 11-first feed port; 12-duct; 13-humidifier; 14-mixing barrel; 15-rotating shaft; 16-screw hole; 17-connecting rod; 18- Large blade; 19-small blade; 20-connecting bolt; 21-connecting ring; 22-spring; 23-discharge port; 24-stirring motor.
具体实施方式Detailed ways
下面结合附图以及实施例对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments, so that those skilled in the art can implement the invention with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not exclude the presence or addition of one or more other elements or combinations thereof.
如图1、图2所示,本实用新型其中一个实施例中提供了一种钢纤维混凝土加料搅拌装置,包括:搅拌组件、加料组件、增湿组件;所述搅拌组件包括支撑架1、搅拌桶14、搅拌电机24、转动轴15、搅拌部,搅拌电机24与所述支撑架1落地,所述搅拌桶14设置在所述支撑架1上;所述搅拌桶14的顶部具有第一进料口11,所述搅拌桶14的底部具有出料口23,所述搅拌桶14的一侧具有第二进料口10;所述转动轴15与所述搅拌电机24连接,所述转动轴15穿过所述搅拌桶14底部部分伸入到所述搅拌桶14内;所述搅拌部设置在所述搅拌桶14内,其通过连接环21设置在所述转动轴15上;所述加料组件包括料仓6、传送带3、传送电机4、散料槽7以及振动电机8,所述料仓6底部设置有卸料口,所述卸料口上设置有料仓端口盖5;(料仓端口盖5通过转动限制机构铰接在卸料口处,转动限制机构使用现有的插接机构或齿轮机构)。所述料仓6位于所述传送带3一端头上方,所述散料槽7通过所述第二进料口10与所述搅拌桶14内部连通;所述振动电机8设置在所述散料槽7上;所述增湿组件包括增湿器13和导管12,所述导管12一端与增湿器13连接,另一端插接在所述第一进料口11盖子上的开孔内,使得增湿器13与所述搅拌桶14内部连通。As shown in Figures 1 and 2, one embodiment of the present invention provides a steel fiber reinforced concrete feeding and stirring device, including: a stirring assembly, a feeding assembly, and a humidifying assembly; the stirring assembly includes a support frame 1, a stirring The
所述第一进料口11和出料口23上设置有盖子。Covers are provided on the
所述散料槽7一端由设置在所述搅拌桶14内的内支撑杆9支撑、另一端与设置在所述支撑架1上的外支撑杆2铰接,所述散料槽7与所述内支撑杆9之间通过四个弹簧22连接。One end of the bulk material chute 7 is supported by an inner support rod 9 provided in the
所述搅拌部分为上下两组,上搅拌部包括连接杆17和设置在所述连接杆17上的大叶片18;下搅拌部包括连接杆17和设置在所述连接杆17上的大叶片18和小叶片19,所述小叶片19设置在靠近所述转动轴15的一侧。The stirring part is divided into upper and lower groups. The upper stirring part includes a connecting
所述连接杆17通过连接环21设置在所述转动轴15上;所述转动轴15上分布有若干个螺孔16,所述连接环21上具有通孔,所述连接环21通过连接螺栓20固定在所述转动轴15上。The connecting
所述第二进料口10位于所述搅拌部上方。The
具体操作步骤:Specific steps:
1、根据预计所加的材料多少,调节上搅拌部位置,保证所加材料能均匀混合;1. According to the expected amount of material to be added, adjust the position of the upper stirring part to ensure that the added material can be mixed evenly;
2、关闭出料口23,将水泥、砂等材料从第一进料口11加入到搅拌桶14内,关闭第一进料口11;2. Close the
3、打开增湿器13,用塑料导管12连接增湿器13及进料口11盖的圆形开孔,打开搅拌电机24,搅拌30s;3. Open the
4、向料仓6中加入钢纤维,打开传送电机4,打开振动电机8,打开料仓端口盖5到一定大小;4. Add steel fibers to the silo 6, turn on the conveying motor 4, turn on the vibration motor 8, and open the silo port cover 5 to a certain size;
5、将钢纤维加入到搅拌桶14内,搅拌30s。关闭传送电机4及振动电机8,按预先计算好的比例从第一进料口11加入水,继续搅拌至要求的时间;5. Add the steel fibers into the mixing
6、关闭搅拌电机24,打开出料口23,将混合料取出,清理搅拌桶14。6. Turn off the stirring
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节与这里示出与描述的图例。Although the embodiments of the present utility model have been disclosed as above, they are not limited to the applications listed in the description and the embodiments, and can be applied to various fields suitable for the present utility model. For those skilled in the art, Additional modifications may readily be implemented, therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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