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CN115781922A - A kind of fiber reinforced concrete preparation equipment - Google Patents

A kind of fiber reinforced concrete preparation equipment Download PDF

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Publication number
CN115781922A
CN115781922A CN202211542857.7A CN202211542857A CN115781922A CN 115781922 A CN115781922 A CN 115781922A CN 202211542857 A CN202211542857 A CN 202211542857A CN 115781922 A CN115781922 A CN 115781922A
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China
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mixing
fixedly connected
mixing box
reinforced concrete
gear
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刘宝良
冯晓艳
刘恂
郑淑群
何茜
郑振辉
刘思华
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Guangdong University of Petrochemical Technology
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Guangdong University of Petrochemical Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention relates to the field of reinforced concrete manufacturing, in particular to fiber reinforced concrete preparation equipment which comprises a cylindrical mixing box, wherein the bottom side of the mixing box is fixedly connected with a support, one side of the bottom end of the mixing box is fixedly communicated with a grout discharging pipe with a valve, and the top end of the mixing box is opened and connected with a cover body; the inboard rotation of lid is connected with mixing stirring structure, and power structure is connected with mixing stirring structure transmission, and the lid top is rotated and is connected with the ultrasonic vibration structure, and the ultrasonic vibration structure is connected with mixing stirring structure transmission, and the ultrasonic vibration structure passes mixing stirring structure and extends to the mixing box inboard. Utilize these structures, realized one kind and can utilized ultrasonic vibration to clear up the caking phenomenon that exists fast among the fibre reinforcement concrete mixing, reduced the time of stirring, improved the effect of stirring simultaneously, set up mixing stirring structure simultaneously and drive the layering that ultrasonic vibration structure rotated together and also avoided the emergence when the concrete mixing was applied to the supersound because of the layering that solid material density difference leads to.

Description

一种纤维增强混凝土制备设备A kind of fiber reinforced concrete preparation equipment

技术领域technical field

本发明涉及加强混凝土制造领域,特别涉及一种纤维增强混凝土制备设备。The invention relates to the field of reinforced concrete production, in particular to a fiber reinforced concrete preparation equipment.

背景技术Background technique

混凝土指以水泥为主要胶凝材料,与水、砂、石子,必要时掺入化学外加剂和矿物掺合料,按适当比例配合,经过均匀搅拌、密实成型及养护硬化而成的人造石材。由于目前的混凝土在拉伸或弯曲荷载作用下表现出了一种脆性特性,为了改善混凝土材料的脆性,通常会在混凝土材料内添加一定量的短切纤维以形成高延性混凝土。其中,纤维增强混凝土是基于微观力学的设计原理,以金属纤维等为基体的纤维增强复合材料,具有高延性、高耐损伤能力、高耐久性、高强度、良好的裂缝控制能力。但是,在现有技术中,在为混凝土加入纤维进行增强时,经常会出现结团的现象,此时工作人员一般会采用延长搅拌时间的方式对结团进行打散,较为费时,对工程作业有一定的影响,所以,亟需一种能够缩短打散时间并且提高打散效果的装置来辅助工作人员对纤维增强混凝土进行处理。Concrete refers to the artificial stone made of cement as the main cementitious material, mixed with water, sand, stones, chemical admixtures and mineral admixtures when necessary, mixed in appropriate proportions, uniformly stirred, compacted and cured. Since the current concrete exhibits a brittle characteristic under tensile or bending loads, in order to improve the brittleness of the concrete material, a certain amount of chopped fibers are usually added to the concrete material to form high ductility concrete. Among them, fiber-reinforced concrete is a fiber-reinforced composite material based on the design principle of micro-mechanics. It has high ductility, high damage resistance, high durability, high strength, and good crack control ability. However, in the prior art, when adding fibers to the concrete for reinforcement, agglomeration often occurs. At this time, the staff generally adopts the method of prolonging the mixing time to break up the agglomerates, which is time-consuming and has great impact on engineering operations. Therefore, there is an urgent need for a device that can shorten the break-up time and improve the break-up effect to assist workers in processing fiber-reinforced concrete.

发明内容Contents of the invention

本发明的目的是提供一种纤维增强混凝土制备设备,以解决上述问题,达到快速消解结团现象,缩短搅拌时间,提高搅拌效果的目的。The purpose of the present invention is to provide a kind of fiber reinforced concrete preparation equipment to solve the above problems, achieve the purpose of quickly dispelling the agglomeration phenomenon, shorten the mixing time, and improve the mixing effect.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

一种纤维增强混凝土制备设备,包括圆柱型的混合箱,所述混合箱底侧固定连接有支架,所述混合箱底端一侧固定连通有带阀门的排浆管,所述混合箱顶端开口并连接有盖体;所述混合箱顶端周侧固定连接有若干个抬起气缸,所述抬起气缸的输出轴通过支撑杆与所述盖体周侧固定连接;所述混合箱内侧底端固定连接有动力结构;A fiber-reinforced concrete preparation equipment, comprising a cylindrical mixing box, the bottom side of the mixing box is fixedly connected with a bracket, the side of the bottom end of the mixing box is fixedly connected with a slurry discharge pipe with a valve, the top of the mixing box is open and connected to There is a cover body; several lifting cylinders are fixedly connected to the top peripheral side of the mixing box, and the output shaft of the lifting cylinder is fixedly connected to the peripheral side of the cover body through a support rod; the inner bottom end of the mixing box is fixedly connected to a dynamic structure;

所述盖体内侧转动连接有混匀搅拌结构,所述动力结构与所述混匀搅拌结构传动连接,所述盖体顶端转动连接有超声振动结构,所述超声振动结构与所述混匀搅拌结构传动连接,所述超声振动结构穿过所述混匀搅拌结构延伸至所述混合箱内侧。The inner side of the cover is rotatably connected with a mixing and stirring structure, the power structure is in transmission connection with the mixing and agitating structure, and the top of the cover is rotatably connected with an ultrasonic vibration structure, and the ultrasonic vibration structure is connected with the mixing and stirring structure. Structural transmission connection, the ultrasonic vibration structure extends through the mixing and stirring structure to the inside of the mixing box.

优选的,所述动力结构包括保护套、固定连接在所述保护套内侧的电机,所述保护套固定连接在所述混合箱内部底侧,所述电机的输出轴竖直向上穿过所述保护套的顶端并与所述保护套转动连接,所述电机的输出轴顶端固定连接有条形输出轴,所述条形输出轴与所述混匀搅拌结构传动连接。Preferably, the power structure includes a protective cover, a motor fixedly connected to the inner side of the protective cover, the protective cover is fixedly connected to the inner bottom side of the mixing box, and the output shaft of the motor vertically passes through the The top end of the protective cover is rotatably connected with the protective cover, and the top end of the output shaft of the motor is fixedly connected with a bar-shaped output shaft, and the bar-shaped output shaft is transmission-connected with the mixing and stirring structure.

优选的,所述盖体为环形结构,所述盖体顶端周侧延伸出所述混合箱边部并与所述支撑杆固定连接,所述盖体底端周侧设有盖体外沿,所述盖体外沿与所述混合箱抵接,所述盖体内沿开设有齿轮环槽、滑动槽,所述齿轮环槽位于所述滑动槽上方,所述齿轮环槽上方固定连接有盖体内沿。Preferably, the cover is of a ring structure, the top end of the cover extends out of the side of the mixing box and is fixedly connected to the support rod, and the bottom of the cover is provided with an outer edge of the cover, so The outer edge of the cover is in contact with the mixing box, and the inner edge of the cover is provided with a gear ring groove and a sliding groove, the gear ring groove is located above the sliding groove, and the inner edge of the cover is fixedly connected above the gear ring groove. .

优选的,所述混匀搅拌结构包括转动台,所述转动台转动连接在所述滑动槽内,所述转动台顶面中心转动连接有主动齿轮,所述条形输出轴与所述主动齿轮卡接;所述主动齿轮周侧啮合有若干个从动齿轮,所述从动齿轮远离所述主动齿轮的一侧与所述齿轮环槽啮合;Preferably, the mixing and stirring structure includes a turntable, the turntable is rotatably connected in the sliding groove, the center of the top surface of the turntable is rotatably connected with a driving gear, and the bar-shaped output shaft is connected to the driving gear Clamping; several driven gears are meshed on the peripheral side of the driving gear, and the side of the driven gear away from the driving gear is meshed with the gear ring groove;

所述转动台沿轴心周向开设有若干个转台带动孔;所述转台带动孔内转动连接有空心转杆,所述空心转杆的顶端与所述从动齿轮固定连接。The turntable is provided with several turntable drive holes along the axis of the turntable; the turntable drive hole is connected with a hollow rotating rod, and the top end of the hollow rotating rod is fixedly connected with the driven gear.

优选的,所述转动台中心开设有转台中心孔,所述转台中心孔的直径大于所述条形输出轴的直径,所述主动齿轮中心开设有齿轮插槽,所述条形输出轴与所述齿轮插槽相匹配。Preferably, a central hole of the turntable is provided in the center of the turntable, the diameter of the central hole of the turntable is larger than the diameter of the bar-shaped output shaft, a gear slot is opened in the center of the driving gear, and the bar-shaped output shaft is connected to the bar-shaped output shaft. match the gear slots described above.

优选的,所述空心转杆底端周侧固定连接有螺旋扇叶。Preferably, spiral fan blades are fixedly connected around the bottom end of the hollow rotating rod.

优选的,所述超声振动结构包括滑环箱、与所述滑环箱转动连接的超声发生机,所述滑环箱与所述盖体通过超声支架固定连接;所述滑环箱内固定连接有正极固定环、负极固定环,所述超声发生机周侧固定连接有正极接触环、负极接触环,所述正极固定环与所述正极接触环转动接触,所述负极固定环与所述负极接触环转动接触。Preferably, the ultrasonic vibration structure includes a slip ring box and an ultrasonic generator rotationally connected to the slip ring box, the slip ring box is fixedly connected to the cover through an ultrasonic bracket; the slip ring box is fixedly connected There are a positive pole fixed ring and a negative pole fixed ring, and the peripheral side of the ultrasonic generator is fixedly connected with a positive pole contact ring and a negative pole contact ring. The positive pole stationary ring is in rotational contact with the positive pole contact ring. The contact ring rotates the contact.

优选的,所述超声发生机与所述混匀搅拌结构同轴设置,所述超声发生机的输出轴固定连接有连接轴,所述连接轴远离所述超声发生机的一端固定连接有分支杆,所述分支杆远离所述连接轴的一端固定连接有若干滑动杆;Preferably, the ultrasonic generator is arranged coaxially with the mixing and stirring structure, the output shaft of the ultrasonic generator is fixedly connected with a connecting shaft, and the end of the connecting shaft far away from the ultrasonic generator is fixedly connected with a branch rod , one end of the branch rod away from the connecting shaft is fixedly connected with several sliding rods;

所述滑动杆与所述从动齿轮、空心转杆转动连接,所述从动齿轮的轴心开设有从动齿轮插孔,所述滑动杆依次穿过所述从动齿轮插孔、空心转杆并延伸至所述混合箱内部,所述滑动杆位于所述混合箱的一端固定连接有激振头。The sliding rod is rotationally connected with the driven gear and the hollow rotating rod, and the axis of the driven gear is provided with a driven gear socket, and the sliding rod passes through the driven gear socket, the hollow rotating rod in sequence The rod extends to the inside of the mixing box, and one end of the sliding rod located at the mixing box is fixedly connected with an excitation head.

优选的,所述从动齿轮与所述转动台之间周向转动连接有若干个第二滚珠,所述转动台与所述滑动槽底侧之间转动连接有若干第一滚珠。Preferably, several second balls are rotationally connected between the driven gear and the rotating table, and several first balls are rotationally connected between the rotating table and the bottom side of the slide groove.

优选的,所述转动台为圆台结构,所述转动台的底面直径小于顶面直径,所述从动齿轮倾斜设置在所述转动台的台面上,所述空心转杆、滑动杆均沿所述从动齿轮的轴心设置。Preferably, the turn table is a round table structure, the diameter of the bottom surface of the turn table is smaller than the diameter of the top surface, the driven gear is arranged obliquely on the table surface of the turn table, and the hollow rotating rod and the sliding rod are all along the The shaft center setting of the driven gear.

本发明具有如下技术效果:The present invention has following technical effect:

通过在混合箱内设置动力结构,在运行时,盖体被放置在混合箱顶端,进而可以让盖体内侧转动连接的混匀搅拌结构与动力结构连接,让动力结构可以带动混匀搅拌结构进行旋转,不断地搅匀混合箱中的与纤维混合的混凝土,而在混匀搅拌结构进行旋转时,其上的超声振动结构被带动着一起旋转,而超声振动结构的一头延伸至混合箱内侧,可以不断地对混合箱内的带有纤维的混凝土进行超声混合,超声振动结构的一头位于混合箱的底侧部分,保证了其能够在保证混合效果的同时,能够对底侧纤维结团的团絮进行打散,由混匀搅拌结构带动使得超声振动结构能够稳定地沿着混合箱底侧转动,实现了全面、持续地对纤维增强混凝土的混合,具有很好的混合效果。By setting the power structure in the mixing box, during operation, the cover is placed on the top of the mixing box, and then the mixing and stirring structure connected to the inner side of the cover can be connected with the power structure, so that the power structure can drive the mixing and stirring structure to perform Rotate to continuously stir the concrete mixed with fibers in the mixing box, and when the mixing and stirring structure rotates, the ultrasonic vibration structure on it is driven to rotate together, and one end of the ultrasonic vibration structure extends to the inside of the mixing box, The concrete with fibers in the mixing box can be continuously ultrasonically mixed. One end of the ultrasonic vibration structure is located at the bottom side of the mixing box, which ensures that it can not only ensure the mixing effect, but also reduce the agglomeration of the fibers on the bottom side. The flocculation is broken up, driven by the mixing and stirring structure, the ultrasonic vibration structure can stably rotate along the bottom side of the mixing box, realizing comprehensive and continuous mixing of fiber reinforced concrete, with a good mixing effect.

利用这些结构,实现了一种能够在搅拌混凝土时稳定地提供超声振动,进而对纤维增强混凝土搅拌中存在的结团现象快速地进行消解,减少了搅拌的时间,同时提高了搅拌的效果,同时设置混匀搅拌结构带动超声振动结构一起转动也避免了超声应用于混凝土搅拌时发生的因为固料之间的密度不同导致的分层。Utilizing these structures, it realizes a method that can stably provide ultrasonic vibration when mixing concrete, and then quickly eliminate the agglomeration phenomenon existing in the mixing of fiber-reinforced concrete, reducing the mixing time and improving the mixing effect at the same time. Setting the mixing and stirring structure to drive the ultrasonic vibration structure to rotate together also avoids the stratification caused by the difference in density between solids when ultrasonic is applied to concrete mixing.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为本发明的正视图;Fig. 1 is the front view of the present invention;

图2为本发明的剖面图;Fig. 2 is a sectional view of the present invention;

图3为动力结构的结构示意图;Fig. 3 is the structural representation of power structure;

图4为混匀搅拌结构的结构示意图;Fig. 4 is the structural representation of mixing structure;

图5为图2中A部分的示意图;Fig. 5 is the schematic diagram of part A in Fig. 2;

图6为超声振动结构的部分示意图;Fig. 6 is a partial schematic view of the ultrasonic vibration structure;

图7为从动齿轮与主动齿轮啮合情况的示意图。Fig. 7 is a schematic diagram of the meshing condition of the driven gear and the driving gear.

其中,1、混合箱;2、支架;3、排浆管;4、抬起气缸;5、盖体;6、超声振动结构;7、混匀搅拌结构;8、动力结构;401、支撑杆;501、盖体内沿;502、齿轮环槽;503、滑动槽;504、盖体外沿;505、超声支架;601、超声发生机;602、滑环箱;603、正极固定环;604、负极固定环;605、正极接触环;606、负极接触环;607、连接轴;608、分支杆;609、滑动杆;610、激振头;701、转动台;702、第一滚珠;703、第二滚珠;704、从动齿轮;705、主动齿轮;706、齿轮插槽;707、转台中心孔;708、从动齿轮插孔;709、转台带动孔;710、空心转杆;711、螺旋扇叶;801、电机;802、保护套;803、条形输出轴。Among them, 1. Mixing box; 2. Support; 3. Slurry discharge pipe; 4. Lifting cylinder; 5. Cover body; 6. Ultrasonic vibration structure; 7. Mixing and stirring structure; 8. Power structure; 401. Support rod ;501, inner edge of the cover; 502, gear ring groove; 503, sliding groove; 504, outer edge of the cover; 505, ultrasonic bracket; 601, ultrasonic generator; 602, slip ring box; 603, positive fixed ring; 604, negative Fixed ring; 605, positive contact ring; 606, negative contact ring; 607, connecting shaft; 608, branch rod; 609, sliding rod; Two balls; 704, driven gear; 705, driving gear; 706, gear slot; 707, turntable center hole; 708, driven gear jack; 709, turntable driving hole; 710, hollow rotating rod; 711, spiral fan leaf; 801, motor; 802, protective cover; 803, bar output shaft.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

参照图1-7所示,本发明提供:一种纤维增强混凝土制备设备,包括圆柱型的混合箱1,混合箱1底侧固定连接有支架2,混合箱1底端一侧固定连通有带阀门的排浆管3,混合箱1顶端开口并连接有盖体5;混合箱1顶端周侧固定连接有若干个抬起气缸4,抬起气缸4的输出轴通过支撑杆401与盖体5周侧底部固定连接;混合箱1内侧底端固定连接有动力结构8;Referring to Figures 1-7, the present invention provides: a fiber reinforced concrete preparation equipment, including a cylindrical mixing box 1, the bottom side of the mixing box 1 is fixedly connected with a bracket 2, and the side of the bottom end of the mixing box 1 is fixedly connected with a belt The slurry discharge pipe 3 of the valve, the top opening of the mixing box 1 is connected with the cover body 5; the top peripheral side of the mixing box 1 is fixedly connected with several lifting cylinders 4, and the output shaft of the lifting cylinder 4 passes through the support rod 401 and the cover body 5 The bottom of the peripheral side is fixedly connected; the inner bottom of the mixing box 1 is fixedly connected with a power structure 8;

盖体5内侧转动连接有混匀搅拌结构7,动力结构8与混匀搅拌结构7传动连接,盖体5顶端转动连接有超声振动结构6,超声振动结构6与混匀搅拌结构7传动连接,超声振动结构6穿过混匀搅拌结构7延伸至混合箱1内侧。The inner side of the cover body 5 is rotatably connected to a mixing and stirring structure 7, the power structure 8 is connected to the mixing and stirring structure 7, and the top of the cover 5 is rotatably connected to an ultrasonic vibration structure 6, and the ultrasonic vibration structure 6 is connected to the mixing and stirring structure 7 through transmission. The ultrasonic vibration structure 6 extends to the inside of the mixing box 1 through the mixing and stirring structure 7 .

通过在混合箱1内设置动力结构8,在运行时,盖体5被放置在混合箱1顶端,进而可以让盖体5内侧转动连接的混匀搅拌结构7与动力结构8连接,让动力结构8可以带动混匀搅拌结构7进行旋转,不断地搅匀混合箱1中的与纤维混合的混凝土,而在混匀搅拌结构7进行旋转时,其上的超声振动结构6被带动着一起旋转,而超声振动结构6的一头延伸至混合箱1内侧,可以不断地对混合箱1内的带有纤维的混凝土进行超声混合,超声振动结构6的一头位于混合箱1的底侧部分,保证了其能够在保证混合效果的同时,能够对底侧纤维结团的团絮进行打散,由混匀搅拌结构7带动使得超声振动结构6能够稳定地沿着混合箱1底侧转动,实现了全面、持续地对纤维增强混凝土的混合,具有很好的混合效果。By setting the power structure 8 in the mixing box 1, during operation, the cover body 5 is placed on the top of the mixing box 1, and then the mixing and stirring structure 7 connected to the inner side of the cover body 5 can be connected with the power structure 8, so that the power structure 8 can drive the mixing and stirring structure 7 to rotate, and continuously mix the concrete mixed with fibers in the mixing box 1, and when the mixing and stirring structure 7 rotates, the ultrasonic vibration structure 6 on it is driven to rotate together, And one end of the ultrasonic vibration structure 6 extends to the inside of the mixing box 1, so that the concrete with fibers in the mixing box 1 can be continuously ultrasonically mixed, and one end of the ultrasonic vibration structure 6 is located at the bottom part of the mixing box 1, ensuring its While ensuring the mixing effect, it is possible to break up the flocculation of the bottom side fiber agglomeration, driven by the mixing and stirring structure 7, the ultrasonic vibration structure 6 can stably rotate along the bottom side of the mixing box 1, realizing a comprehensive, Continuous mixing of fiber reinforced concrete with good mixing effect.

进一步优化方案,动力结构8包括保护套802、固定连接在保护套802内侧的电机801,保护套802固定连接在混合箱1内部底侧,电机801的输出轴竖直向上穿过保护套802的顶端并与保护套802转动连接,电机801的输出轴顶端固定连接有条形输出轴803,条形输出轴803与混匀搅拌结构7传动连接。To further optimize the solution, the power structure 8 includes a protective cover 802, a motor 801 fixedly connected to the inner side of the protective cover 802, the protective cover 802 is fixedly connected to the inner bottom side of the mixing box 1, and the output shaft of the motor 801 passes through the bottom of the protective cover 802 vertically upwards. The top is rotatably connected with the protective sleeve 802 , the top of the output shaft of the motor 801 is fixedly connected with a bar-shaped output shaft 803 , and the bar-shaped output shaft 803 is transmission-connected with the mixing and stirring structure 7 .

保护套802可以用来保护动力结构8内部的结构不会受到混凝土的污染,而电机801的条形输出轴803的设置可以与齿轮插槽706的形状匹配,进而通过卡接带动主动齿轮705进行转动。The protective cover 802 can be used to protect the internal structure of the power structure 8 from being polluted by concrete, and the bar-shaped output shaft 803 of the motor 801 can be set to match the shape of the gear slot 706, and then drive the driving gear 705 through clamping to carry out turn.

进一步优化方案,盖体5为环形结构,盖体5顶端周侧延伸出混合箱1边部并与支撑杆401固定连接,盖体5底端周侧设有盖体外沿504,盖体外沿504与混合箱1抵接,盖体5内沿开设有齿轮环槽502、滑动槽503,齿轮环槽502位于滑动槽503上方,齿轮环槽502上方固定连接有盖体内沿501。To further optimize the scheme, the cover body 5 is an annular structure, the top peripheral side of the cover body 5 extends out of the edge of the mixing box 1 and is fixedly connected with the support rod 401, the bottom peripheral side of the cover body 5 is provided with a cover outer edge 504, and the outer edge 504 of the cover body Abutting against the mixing box 1, the inner edge of the cover body 5 is provided with a gear ring groove 502 and a sliding groove 503, the gear ring groove 502 is located above the sliding groove 503, and the upper edge of the cover body 502 is fixedly connected with the inner edge 501 of the cover.

盖体5内的齿轮环槽502可以让从动齿轮704沿着其齿槽进行转动,而从动齿轮704的另一端被主动齿轮705带动转动,主动齿轮705与从动齿轮704之间有较大的传动比,可以增强电机801的动力,让从动齿轮704具有较大的力量。而滑动槽503保证了转动台701与其上的结构能够稳定地围绕着滑动槽503进行转动,为转动台701提供了支撑。The gear ring groove 502 in the cover body 5 can allow the driven gear 704 to rotate along its tooth groove, and the other end of the driven gear 704 is driven to rotate by the driving gear 705, and there is a relatively large gap between the driving gear 705 and the driven gear 704. A large transmission ratio can enhance the power of the motor 801 and allow the driven gear 704 to have greater power. The sliding groove 503 ensures that the rotating table 701 and the structure on it can rotate around the sliding groove 503 stably, providing support for the rotating table 701 .

进一步优化方案,混匀搅拌结构7包括转动台701,转动台701转动连接在滑动槽503内,转动台701顶面中心转动连接有主动齿轮705,条形输出轴803与主动齿轮705卡接;主动齿轮705周侧啮合有若干个从动齿轮704,从动齿轮704远离主动齿轮705的一端与齿轮环槽502啮合;To further optimize the scheme, the mixing and stirring structure 7 includes a rotating table 701, which is rotatably connected in the sliding groove 503, and the center of the top surface of the rotating table 701 is rotatably connected to a driving gear 705, and the bar-shaped output shaft 803 is clamped with the driving gear 705; There are several driven gears 704 meshed on the peripheral side of the driving gear 705, and the end of the driven gear 704 away from the driving gear 705 meshes with the gear ring groove 502;

转动台701沿转台中心孔707周向开设有若干个转台带动孔709;转台带动孔709内转动连接有空心转杆710,空心转杆710的顶端与从动齿轮704固定连接。Turntable 701 is provided with several turntable driving holes 709 along the circumference of turntable central hole 707;

转动台701上的主动齿轮705带动着从动齿轮704沿着齿轮环槽502进行转动,而从动齿轮704下方固定连接有空心转杆710,空心转杆710也跟随着从动齿轮704自转与围绕主动齿轮705公转,进而可以通过下方的螺旋扇叶711一边自转,一边可以沿着混合箱1内部进行围绕着主动齿轮705的轴心的公转,空心转杆710与转动台701之间为转动连接,在空心转杆710转动时,可以带动转动台701进行转动。The driving gear 705 on the turntable 701 drives the driven gear 704 to rotate along the gear ring groove 502, and the hollow rotating rod 710 is fixedly connected to the bottom of the driven gear 704, and the hollow rotating rod 710 also follows the driven gear 704 to rotate and rotate. It revolves around the driving gear 705, and then can rotate around the axis of the driving gear 705 along the inside of the mixing box 1 while rotating by the spiral fan blade 711 below. The hollow rotating rod 710 and the rotating table 701 are rotating connected, when the hollow rotating rod 710 rotates, it can drive the rotating table 701 to rotate.

进一步优化方案,转动台701中心开设有转台中心孔707,转台中心孔707的直径大于条形输出轴803的直径,主动齿轮705中心开设有齿轮插槽706,条形输出轴803与齿轮插槽706相匹配。To further optimize the scheme, the center of the turntable 701 is provided with a turntable center hole 707, the diameter of the turntable center hole 707 is larger than the diameter of the bar output shaft 803, and the center of the driving gear 705 is provided with a gear slot 706, and the bar output shaft 803 and the gear slot 706 matches.

进一步优化方案,空心转杆710底端周侧固定连接有螺旋扇叶711。In a further optimized solution, a helical fan blade 711 is fixedly connected to the periphery of the bottom end of the hollow rotating rod 710 .

进一步优化方案,超声振动结构6包括滑环箱602、与滑环箱602转动连接的超声发生机601,滑环箱602与盖体5通过超声支架505固定连接;滑环箱602内固定连接有正极固定环603、负极固定环604,超声发生机601周侧固定连接有正极接触环605、负极接触环606,正极固定环603与正极接触环605转动接触,负极固定环604与负极接触环606转动接触。In a further optimization scheme, the ultrasonic vibration structure 6 includes a slip ring box 602, an ultrasonic generator 601 rotationally connected with the slip ring box 602, the slip ring box 602 and the cover body 5 are fixedly connected through an ultrasonic bracket 505; the slip ring box 602 is fixedly connected with Positive electrode fixing ring 603, negative electrode fixing ring 604, positive electrode contact ring 605 and negative electrode contact ring 606 are fixedly connected to the peripheral side of ultrasonic generator 601, positive electrode fixing ring 603 is in rotational contact with positive electrode contact ring 605, negative electrode fixing ring 604 is in contact with negative electrode contact ring 606 Rotating contact.

正极固定环603为超声发生机601提供正极,负极固定环604为超声发生机601提供负极,进而在超声发生机601转动时,也可以为超声发生机601提供电力。The positive fixing ring 603 provides the positive pole for the ultrasonic generator 601 , and the negative fixing ring 604 provides the negative pole for the ultrasonic generator 601 , so that when the ultrasonic generator 601 rotates, it can also provide power for the ultrasonic generator 601 .

进一步优化方案,超声发生机601与混匀搅拌结构7同轴设置,超声发生机601的输出轴固定连接有连接轴607,连接轴607远离超声发生机601的一端固定连接有分支杆608,分支杆608远离连接轴607的一端固定连接有若干滑动杆609;To further optimize the scheme, the ultrasonic generator 601 is coaxially arranged with the mixing and stirring structure 7, the output shaft of the ultrasonic generator 601 is fixedly connected with a connecting shaft 607, and the end of the connecting shaft 607 away from the ultrasonic generator 601 is fixedly connected with a branch rod 608, and the branch One end of the rod 608 away from the connecting shaft 607 is fixedly connected with several sliding rods 609;

滑动杆609与从动齿轮704、空心转杆710转动连接,从动齿轮704的轴心开设有从动齿轮插孔708,滑动杆609依次穿过从动齿轮插孔708、空心转杆710并延伸至混合箱1内部,滑动杆609位于混合箱1的一端固定连接有激振头610。The sliding rod 609 is rotationally connected with the driven gear 704 and the hollow rotating rod 710, and the axis of the driven gear 704 is provided with a driven gear jack 708, and the sliding rod 609 passes through the driven gear jack 708, the hollow rotating rod 710 and Extending to the inside of the mixing box 1 , one end of the sliding rod 609 located at the mixing box 1 is fixedly connected with an excitation head 610 .

滑动杆609依次穿过从动齿轮插孔708、空心转杆710并与激振头610固定连接,通过上方的超声发生机601产生的振动,带动着激振头610发生振动,为底侧的混凝土提供超声振动。而空心转杆710进行转动时,可以带动着滑动杆609进行转动,而滑动杆609上方的超声发生机601也会被带动转动,所以需要设置滑环箱602为转动的超声发生机601提供电力。The sliding rod 609 sequentially passes through the driven gear socket 708, the hollow rotating rod 710 and is fixedly connected with the excitation head 610. The vibration generated by the upper ultrasonic generator 601 drives the vibration excitation head 610 to vibrate, which is the vibration of the bottom side. Concrete provides ultrasonic vibrations. When the hollow rotating rod 710 rotates, it can drive the sliding rod 609 to rotate, and the ultrasonic generator 601 above the sliding rod 609 will also be driven to rotate, so it is necessary to set the slip ring box 602 to provide power for the rotating ultrasonic generator 601 .

进一步优化方案,从动齿轮704与转动台701之间周向转动连接有若干个第二滚珠703,转动台701与滑动槽503底侧之间转动连接有若干第一滚珠702。第一滚珠702、第二滚珠703的设置降低了从动齿轮704、转动台701、滑动槽503之间的摩擦力。In a further optimization scheme, several second balls 703 are rotationally connected between the driven gear 704 and the rotating table 701 , and several first balls 702 are rotationally connected between the rotating table 701 and the bottom side of the sliding groove 503 . The arrangement of the first ball 702 and the second ball 703 reduces the friction between the driven gear 704 , the rotating table 701 and the slide groove 503 .

进一步优化方案,转动台701为圆台结构,转动台701的底面直径小于顶面直径,从动齿轮704倾斜设置在转动台701的台面上,空心转杆710、滑动杆609均沿从动齿轮704的轴心设置。倾斜设置的空心转杆710、滑动杆609可以更好地搅动下方的混凝土,让混合箱1内混凝土形成一定的流动方向,可以充分地混匀各个方位、角落的混凝土。To further optimize the scheme, the turntable 701 is a circular platform structure, the diameter of the bottom surface of the turntable 701 is smaller than the diameter of the top surface, the driven gear 704 is obliquely arranged on the table surface of the turntable 701, and the hollow rotating rod 710 and the sliding rod 609 are all along the direction of the driven gear 704. axis settings. The inclined hollow rotating rod 710 and sliding rod 609 can better stir the concrete below, allowing the concrete in the mixing box 1 to form a certain flow direction, and can fully mix the concrete in all directions and corners.

在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.

以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (10)

1. A fiber reinforced concrete preparation equipment is characterized in that: the device comprises a cylindrical mixing box (1), wherein a support (2) is fixedly connected to the bottom side of the mixing box (1), a pulp discharge pipe (3) with a valve is fixedly communicated with one side of the bottom end of the mixing box (1), and an opening is formed in the top end of the mixing box (1) and is connected with a cover body (5); the periphery of the top end of the mixing box (1) is fixedly connected with a plurality of lifting cylinders (4), and output shafts of the lifting cylinders (4) are fixedly connected with the periphery of the cover body (5) through support rods (401); the bottom end of the inner side of the mixing box (1) is fixedly connected with a power structure (8);
lid (5) inboard is rotated and is connected with mixing stirring structure (7), power structure (8) with mixing stirring structure (7) transmission is connected, lid (5) top is rotated and is connected with ultrasonic vibration structure (6), ultrasonic vibration structure (6) with mixing stirring structure (7) transmission is connected, ultrasonic vibration structure (6) are passed mixing stirring structure (7) extend to mixing box (1) is inboard.
2. The fiber reinforced concrete preparation equipment of claim 1, characterized in that power structure (8) includes protective sheath (802), fixed connection is in motor (801) of protective sheath (802) inboard, protective sheath (802) fixed connection in the inside bottom side of mixing box (1), the output shaft of motor (801) vertically upwards pass the top of protective sheath (802) and with protective sheath (802) rotate and be connected, the output shaft top fixed connection of motor (801) has bar output shaft (803), bar output shaft (803) with mixing stirring structure (7) transmission is connected.
3. The fiber reinforced concrete preparation device of claim 2, wherein the cover body (5) is of an annular structure, the top end periphery of the cover body (5) extends out of the edge of the mixing box (1) and is fixedly connected with the support rod (401), the bottom end periphery of the cover body (5) is provided with a cover body outer edge (504), the cover body outer edge (504) is abutted against the mixing box (1), the inner edge of the cover body (5) is provided with a gear ring groove (502) and a sliding groove (503), the gear ring groove (502) is positioned above the sliding groove (503), and the cover body inner edge (501) is fixedly connected above the gear ring groove (502).
4. The fiber reinforced concrete preparation equipment according to claim 3, wherein the mixing and stirring structure (7) comprises a rotating table (701), the rotating table (701) is rotatably connected in the sliding groove (503), the center of the top surface of the rotating table (701) is rotatably connected with a driving gear (705), and the strip-shaped output shaft (803) is clamped with the driving gear (705); a plurality of driven gears (704) are meshed with the peripheral side of the driving gear (705), and one side, far away from the driving gear (705), of each driven gear (704) is meshed with the gear ring groove (502);
the rotating table (701) is provided with a plurality of rotating table driving holes (709) along the axial center circumference; the rotary table is connected with a hollow rotating rod (710) in the rotary table driving hole (709), and the top end of the hollow rotating rod (710) is fixedly connected with the driven gear (704).
5. The fiber reinforced concrete preparation device of claim 4, wherein a turntable central hole (707) is formed in the center of the rotating table (701), the diameter of the turntable central hole (707) is larger than that of the strip-shaped output shaft (803), a gear slot (706) is formed in the center of the driving gear (705), and the strip-shaped output shaft (803) is matched with the gear slot (706).
6. The apparatus for manufacturing fiber reinforced concrete according to claim 4, wherein a spiral fan blade (711) is fixedly connected to the bottom peripheral side of the hollow rotating rod (710).
7. A fibre-reinforced concrete production plant according to claim 4, characterised in that said ultrasonic vibrating structure (6) comprises a slip-ring box (602), an ultrasonic generator (601) rotatably connected to said slip-ring box (602), said slip-ring box (602) being fixedly connected to said cover (5) by means of an ultrasonic support (505); the ultrasonic generator is characterized in that an anode fixing ring (603) and a cathode fixing ring (604) are fixedly connected in the slip ring box (602), an anode contact ring (605) and a cathode contact ring (606) are fixedly connected on the peripheral side of the ultrasonic generator (601), the anode fixing ring (603) is in rotating contact with the anode contact ring (605), and the cathode fixing ring (604) is in rotating contact with the cathode contact ring (606).
8. The fiber reinforced concrete preparation equipment according to claim 7, wherein the ultrasonic generator (601) and the blending and stirring structure (7) are coaxially arranged, an output shaft of the ultrasonic generator (601) is fixedly connected with a connecting shaft (607), one end of the connecting shaft (607) far away from the ultrasonic generator (601) is fixedly connected with a branch rod (608), and one end of the branch rod (608) far away from the connecting shaft (607) is fixedly connected with a plurality of sliding rods (609);
slide bar (609) with driven gear (704), hollow bull stick (710) rotate and are connected, driven gear jack (708) have been seted up in the axle center of driven gear (704), slide bar (609) pass in proper order driven gear jack (708), hollow bull stick (710) and extend to inside mixing box (1), slide bar (609) are located the one end fixedly connected with excitation head (610) of mixing box (1).
9. A fibre-reinforced concrete production plant according to claim 7, characterised in that a number of second balls (703) are rotatably connected circumferentially between the driven gear (704) and the rotating table (701), and a number of first balls (702) are rotatably connected between the rotating table (701) and the underside of the sliding channel (503).
10. A fiber reinforced concrete preparing apparatus according to claim 7, wherein said rotating table (701) is a circular truncated cone structure, the diameter of the bottom surface of said rotating table (701) is smaller than that of the top surface, said driven gear (704) is obliquely arranged on the top surface of said rotating table (701), and said hollow rotating rod (710) and said sliding rod (609) are arranged along the axis of said driven gear (704).
CN202211542857.7A 2022-12-02 2022-12-02 A kind of fiber reinforced concrete preparation equipment Withdrawn CN115781922A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118358049A (en) * 2024-05-15 2024-07-19 东南大学 An integrated processing device for 3D printing ultra-high performance concrete raw materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118358049A (en) * 2024-05-15 2024-07-19 东南大学 An integrated processing device for 3D printing ultra-high performance concrete raw materials

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