CN211832100U - Control system for container tray loading device for south tree seedling culture - Google Patents
Control system for container tray loading device for south tree seedling culture Download PDFInfo
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Abstract
本实用新型提出南方树木育苗容器装盘装置控制系统,用于树木育苗容器的装盘控制,育苗容器为矩形盘,矩形盘上设有以X轴为行、Y轴为列均匀分布于矩形盘盘面内的装填孔,控制系统控制的装盘装置包括机座;所述机座上设有丝杆机构和按Y轴方向纵向设置的滑轨;丝杆机构以丝杆伺服电机驱动,所述滑轨上设有按X轴方向横向设置的传送带机构;传送带机构与丝杆机构相连,传送带输送面可放置育苗容器;当进行装盘作业时,所述传送带机构在丝杆机构驱动下在滑轨处纵向间歇滑移;传送带机构还驱动传送带输送面上的育苗容器横向间歇滑移,使矩形盘上的各装填孔逐个到达装盘装置的装盘位处;本实用新型能通过自动化机械来减轻育苗容器装盘作业的劳动强度。
The utility model proposes a control system for the loading device of the tree seedling raising container in the south, which is used for the loading control of the tree seedling raising container. The seedling raising container is a rectangular disc. The loading hole in the disk surface, and the disk loading device controlled by the control system includes a machine base; the machine base is provided with a screw mechanism and a slide rail longitudinally arranged in the Y-axis direction; the screw mechanism is driven by a screw servo motor, and the screw mechanism is driven by a screw servo motor. The sliding rail is provided with a conveyor belt mechanism arranged laterally in the direction of the X axis; the conveyor belt mechanism is connected with the screw mechanism, and the conveying surface of the conveyor belt can place seedling containers; when the loading operation is performed, the conveyor belt mechanism is driven by the screw mechanism. Longitudinal intermittent sliding at the rail; the conveyor belt mechanism also drives the lateral intermittent sliding of the seedling container on the conveying surface of the conveyor belt, so that each filling hole on the rectangular plate reaches the loading position of the loading device one by one; Reduce the labor intensity of the seedling container loading operation.
Description
技术领域technical field
本实用新型涉及机械技术领域,尤其是南方树木育苗容器装盘装置控制系统。The utility model relates to the technical field of machinery, in particular to a control system of a loading device for a tree seedling raising container in the south.
背景技术Background technique
为育苗容器填装物料是较耗人工的劳动,如何通过自动化机械来减轻劳动强度,是一个研究方向。Filling the seedling container with materials is labor-intensive, and how to reduce labor intensity through automated machinery is a research direction.
发明内容SUMMARY OF THE INVENTION
本实用新型提出南方树木育苗容器装盘装置控制系统,能通过自动化机械来减轻育苗容器装盘作业的劳动强度。The utility model proposes a control system for the loading device of the seedling-raising container in the south, which can reduce the labor intensity of the loading operation of the seedling-raising container through automatic machinery.
本实用新型采用以下技术方案。The utility model adopts the following technical solutions.
南方树木育苗容器装盘装置控制系统,用于树木育苗容器的装盘控制,所述育苗容器(2)为矩形盘,矩形盘上设有以X轴为行、Y轴为列均匀分布于矩形盘盘面内的装填孔,所述控制系统控制的装盘装置包括机座(5);所述机座上设有丝杆机构(7)和按Y轴方向纵向设置的滑轨(8);所述丝杆机构以丝杆伺服电机(6)驱动,所述滑轨上设有按X轴方向横向设置的传送带机构(3);所述传送带机构与丝杆机构相连,传送带输送面可放置育苗容器;当进行装盘作业时,所述传送带机构在丝杆机构驱动下在滑轨处纵向间歇滑移;传送带机构还驱动传送带输送面上的育苗容器横向间歇滑移,使矩形盘上的各装填孔逐个到达装盘装置的装盘位处。The southern tree seedling container loading device control system is used for the loading control of the tree seedling container. The seedling container (2) is a rectangular disc. The loading hole in the disk surface, the disk loading device controlled by the control system includes a machine base (5); the machine base is provided with a screw mechanism (7) and a slide rail (8) longitudinally arranged in the Y-axis direction; The screw mechanism is driven by a screw servo motor (6), and the slide rail is provided with a conveyor belt mechanism (3) arranged laterally in the X-axis direction; the conveyor belt mechanism is connected with the screw mechanism, and the conveying surface of the conveyor belt can be placed Seedling container; when carrying out the loading operation, the conveyor belt mechanism is driven by the screw mechanism to longitudinally and intermittently slide at the sliding rail; Each loading hole arrives at the loading position of the loading device one by one.
所述传送带机构以装盘机伺服电机驱动,当装盘装置进行装盘作业时,所述丝杆机构先驱动传送带机构沿Y轴纵向移动,把矩形盘上需装填的一行装填孔纵向移至装盘位处后停止,所述传送带机构再驱动传送带输送面上的育苗容器沿X轴横向间歇滑移,使矩形盘上该行的各装填孔逐个到达装盘装置的装盘位处,然后传送带机构使育苗容器在X轴方向复位,丝杆机构再次驱动传送带机构沿Y轴纵向移动。The conveyor belt mechanism is driven by the servo motor of the disk loading machine. When the disk loading device performs the disk loading operation, the screw mechanism first drives the conveyor belt mechanism to move longitudinally along the Y axis, and longitudinally moves a row of loading holes on the rectangular disk to be filled. After stopping at the loading position, the conveyor mechanism drives the seedling container on the conveying surface of the conveyor belt to slide intermittently laterally along the X-axis, so that each loading hole of the row on the rectangular tray reaches the loading position of the loading device one by one, and then The conveyor belt mechanism resets the seedling container in the X-axis direction, and the screw mechanism drives the conveyor belt mechanism to move longitudinally along the Y-axis again.
所述传送带输送面处以多个纵向设置的定位板分为入口区、摆盘区和出口区;所述摆盘区处设有X轴原点定位件;当装盘装置进行装盘作业时,空的矩形盘放于入口区处,然后传送带机构把空矩形盘移至摆盘区装盘,装满的矩形盘被传送带机构移至出口区。The conveying surface of the conveyor belt is divided into an entrance area, a swing plate area and an exit area by a plurality of longitudinally arranged positioning plates; the X-axis origin positioning member is arranged at the swing plate area; The rectangular trays are placed at the entrance area, and then the conveyor belt mechanism moves the empty rectangular trays to the swing tray area for loading, and the filled rectangular trays are moved to the exit area by the conveyor belt mechanism.
所述入口区处设有用于检测是否有空盘的光电传感器A;当矩形盘被放至入口区时,所述光电传感器A被触发,传动带机构把矩形盘移至摆盘区。The entrance area is provided with a photoelectric sensor A for detecting whether there is an empty disc; when the rectangular disc is placed in the entrance area, the photoelectric sensor A is triggered, and the transmission belt mechanism moves the rectangular disc to the swing disc area.
所述X轴原点定位件处设有用于检测矩形盘是否移动到位的光电传感器B,当传送带机构把空矩形盘移至光电传感器B处时,所述光电传感器B被触发,装盘装置启动装盘作业。The X-axis origin positioning member is provided with a photoelectric sensor B for detecting whether the rectangular disc has moved in place. When the conveyor belt mechanism moves the empty rectangular disc to the photoelectric sensor B, the photoelectric sensor B is triggered, and the disc loading device starts the installation. disk work.
所述传送带机构在丝杆机构驱动下在滑轨处纵向间歇滑移的滑移次数与矩形盘的纵向装填孔数相同,每次纵向滑移动的距离与装填孔之间的纵向间距相同;传送带机构驱动育苗容器横向间歇滑移的滑移次数与矩形盘的横向装填孔数相同,每次横向滑移的距离与装填孔之间的横向间距相同,当矩形盘的所有装填孔均到过装盘位后,所述控制系统认为此矩形盘的装盘作业完成。Driven by the screw mechanism, the number of times of longitudinal intermittent sliding of the conveyor belt mechanism at the sliding rail is the same as the number of longitudinal filling holes of the rectangular disc, and the distance of each longitudinal sliding movement is the same as the longitudinal spacing between the filling holes; the conveyor belt The number of times of lateral intermittent sliding of the mechanism-driven seedling container is the same as the number of lateral filling holes in the rectangular tray, and the distance of each lateral sliding is the same as the lateral spacing between the filling holes. After the disk is positioned, the control system considers that the loading operation of the rectangular disk is completed.
当装盘装置完成装盘作业后,所述传送带机构把摆盘区的矩形盘移至出口区处;所述出口区处设有用于检测出口区是否有矩形盘的光电传感器C。When the disk loading device completes the disk loading operation, the conveyor mechanism moves the rectangular disks in the wobbling area to the exit area; the exit area is provided with a photoelectric sensor C for detecting whether there is a rectangular disk in the exit area.
所述光电传感器A、光电传感器B、光电传感器C均与NI9375采集卡相连;所述NI9375采集卡与控制系统的微处理器相连。The photoelectric sensor A, the photoelectric sensor B, and the photoelectric sensor C are all connected with the NI9375 acquisition card; the NI9375 acquisition card is connected with the microprocessor of the control system.
所述传送带机构的输送面X轴方向的两侧边处设有栏杆(1)。Railings (1) are provided on both sides of the conveying surface of the conveyor belt mechanism in the X-axis direction.
本实用新型由于可以使育苗容器的装填孔按行列逐次运动至工作人员所在的装盘位,而且可自动探测空盘,因此可以大幅减轻劳动强度,也有利于提升工作效率。The utility model can make the filling hole of the seedling raising container move to the loading position of the staff one by one in rows and columns, and can automatically detect the empty tray, so the labor intensity can be greatly reduced, and the working efficiency is also improved.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型进一步详细的说明:Below in conjunction with the accompanying drawings and specific embodiments, the present utility model is described in further detail:
附图1是育苗容器的示意图;Accompanying
附图2是本实用新型的示意图;Accompanying
附图3是传送带机构的俯视向示意图;Accompanying
附图4是本实用新型的局部电路示意图;Accompanying drawing 4 is the partial circuit schematic diagram of the present utility model;
图中:1-栏杆;2-育苗容器;3-传送带机构;4-定位板;5-机座;6-丝杆伺服电机;7-丝杆机构;8-滑轨;9-装盘机伺服电机;10-装填孔;11-光电传感器A;12-光电传感器B;13-光电传感器C;14-入口区;15-摆盘区;16-出口区。In the picture: 1-railing; 2-seedling container; 3-conveyor belt mechanism; 4-positioning plate; 5-machine base; 6-screw servo motor; 7-screw mechanism; 8-slide rail; 9-plate loading machine Servo motor; 10-filling hole; 11-photoelectric sensor A; 12-photoelectric sensor B; 13-photoelectric sensor C; 14-entry area; 15-wobble plate area; 16-exit area.
具体实施方式Detailed ways
如图1-4所示,南方树木育苗容器装盘装置控制系统,用于树木育苗容器的装盘控制,所述育苗容器2为矩形盘,矩形盘上设有以X轴为行、Y轴为列均匀分布于矩形盘盘面内的装填孔,所述控制系统控制的装盘装置包括机座5;所述机座上设有丝杆机构7和按Y轴方向纵向设置的滑轨8;所述丝杆机构以丝杆伺服电机6驱动,所述滑轨上设有按X轴方向横向设置的传送带机构3;所述传送带机构与丝杆机构相连,传送带输送面可放置育苗容器;当进行装盘作业时,所述传送带机构在丝杆机构驱动下在滑轨处纵向间歇滑移;传送带机构还驱动传送带输送面上的育苗容器横向间歇滑移,使矩形盘上的各装填孔逐个到达装盘装置的装盘位处。As shown in Figures 1-4, the southern tree seedling container loading device control system is used for the loading control of tree seedling containers. It is a row of loading holes evenly distributed in the surface of the rectangular disk, and the disk loading device controlled by the control system includes a
所述传送带机构以装盘机伺服电机9驱动,当装盘装置进行装盘作业时,所述丝杆机构先驱动传送带机构沿Y轴纵向移动,把矩形盘上需装填的一行装填孔纵向移至装盘位处后停止,所述传送带机构再驱动传送带输送面上的育苗容器沿X轴横向间歇滑移,使矩形盘上该行的各装填孔逐个到达装盘装置的装盘位处,然后传送带机构使育苗容器在X轴方向复位,丝杆机构再次驱动传送带机构沿Y轴纵向移动。The conveyor belt mechanism is driven by the
所述传送带输送面处以多个纵向设置的定位板4分为入口区14、摆盘区15和出口区16;所述摆盘区处设有X轴原点定位件;当装盘装置进行装盘作业时,空的矩形盘放于入口区处,然后传送带机构把空矩形盘移至摆盘区装盘,装满的矩形盘被传送带机构移至出口区。The conveying surface of the conveyor belt is divided into an
所述入口区处设有用于检测是否有空盘的光电传感器A;当矩形盘被放至入口区时,所述光电传感器A被触发,传动带机构把矩形盘移至摆盘区。The entrance area is provided with a photoelectric sensor A for detecting whether there is an empty disc; when the rectangular disc is placed in the entrance area, the photoelectric sensor A is triggered, and the transmission belt mechanism moves the rectangular disc to the swing disc area.
所述X轴原点定位件处设有用于检测矩形盘是否移动到位的光电传感器B,当传送带机构把空矩形盘移至光电传感器B处时,所述光电传感器B被触发,装盘装置启动装盘作业。The X-axis origin positioning member is provided with a photoelectric sensor B for detecting whether the rectangular disc has moved in place. When the conveyor belt mechanism moves the empty rectangular disc to the photoelectric sensor B, the photoelectric sensor B is triggered, and the disc loading device starts the installation. disk work.
所述传送带机构在丝杆机构驱动下在滑轨处纵向间歇滑移的滑移次数与矩形盘的纵向装填孔数相同,每次纵向滑移动的距离与装填孔之间的纵向间距相同;传送带机构驱动育苗容器横向间歇滑移的滑移次数与矩形盘的横向装填孔数相同,每次横向滑移的距离与装填孔之间的横向间距相同,当矩形盘的所有装填孔均到过装盘位后,所述控制系统认为此矩形盘的装盘作业完成。Driven by the screw mechanism, the number of times of longitudinal intermittent sliding of the conveyor belt mechanism at the sliding rail is the same as the number of longitudinal filling holes of the rectangular disc, and the distance of each longitudinal sliding movement is the same as the longitudinal spacing between the filling holes; the conveyor belt The number of times of lateral intermittent sliding of the mechanism-driven seedling container is the same as the number of lateral filling holes in the rectangular tray, and the distance of each lateral sliding is the same as the lateral spacing between the filling holes. After the disk is positioned, the control system considers that the loading operation of the rectangular disk is completed.
当装盘装置完成装盘作业后,所述传送带机构把摆盘区的矩形盘移至出口区处;所述出口区处设有用于检测出口区是否有矩形盘的光电传感器C。When the disk loading device completes the disk loading operation, the conveyor mechanism moves the rectangular disks in the wobbling area to the exit area; the exit area is provided with a photoelectric sensor C for detecting whether there is a rectangular disk in the exit area.
所述光电传感器A11、光电传感器B12、光电传感器C13均与NI9375采集卡相连;所述NI9375采集卡与控制系统的微处理器相连。The photoelectric sensor A11, the photoelectric sensor B12, and the photoelectric sensor C13 are all connected with the NI9375 acquisition card; the NI9375 acquisition card is connected with the microprocessor of the control system.
所述传送带机构的输送面X轴方向的两侧边处设有栏杆1。
本例中,定位板随传送带输送面的移动而移动,当传送带停下时,各定位板划分的入口区、摆盘区、出口区在传送带输送面上的位置不变。In this example, the positioning plate moves with the movement of the conveying surface of the conveyor belt. When the conveyor belt stops, the positions of the entrance area, the swing plate area and the exit area divided by each positioning plate on the conveying surface of the conveyor belt remain unchanged.
本例中,装盘装置上设有指示灯来提示工人当前育苗容器装盘装置工作状态,使工人及时进行相应操作,例如移走满盘、继续装盘、增加空盘等。In this example, an indicator light is provided on the loading device to remind workers of the current working status of the seedling container loading device, so that workers can perform corresponding operations in a timely manner, such as removing full trays, continuing to load trays, adding empty trays, and so on.
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