CN211702966U - Centrifugal high-speed seed sowing device - Google Patents
Centrifugal high-speed seed sowing device Download PDFInfo
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- CN211702966U CN211702966U CN202020229851.4U CN202020229851U CN211702966U CN 211702966 U CN211702966 U CN 211702966U CN 202020229851 U CN202020229851 U CN 202020229851U CN 211702966 U CN211702966 U CN 211702966U
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- 238000009331 sowing Methods 0.000 title claims abstract description 31
- 230000000903 blocking effect Effects 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract 17
- 241000721671 Ludwigia Species 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000010899 nucleation Methods 0.000 abstract description 32
- 240000001931 Ludwigia octovalvis Species 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
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- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012297 crystallization seed Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及农业机械领域,尤其涉及播种机用排种器,具体为一种离心式高速排种器。The utility model relates to the field of agricultural machinery, in particular to a seed metering device for a planter, in particular to a centrifugal high-speed seed metering device.
背景技术Background technique
中小籽粒作物(如荞麦)的根系较浅,生长期短,故传统的中小籽粒作物种植方式为撒播。撒播出的种子是杂乱无章的,在防倒伏方面有一定的优势,但不利于机械化收获,且管理费工费时。Small and medium grain crops (such as buckwheat) have shallow roots and short growth periods, so the traditional way of planting small and medium grain crops is broadcasting. The seeds sown are disorganized and have certain advantages in preventing lodging, but they are not conducive to mechanized harvesting, and management is labor-intensive and time-consuming.
播种机最重要的部分是排种器,排种器按种植模式可以分为撒播式、条播式和点播式。撒播式播种机在很大程度上影响种子的各项系数,而且播种效率低下。The most important part of the seeder is the seed meter, which can be divided into sowing, drilling and on-demand according to the planting mode. Spreading planters affect the coefficients of seeds to a large extent, and the sowing efficiency is low.
发明内容SUMMARY OF THE INVENTION
本实用新型为了解决现有撒播式排种器播种存在播种质量差且效率低的问题,提供了一种离心式高速排种器。The utility model provides a centrifugal type high-speed seed meter in order to solve the problems of poor sowing quality and low efficiency in the prior sowing type seed meter.
本实用新型是采用如下技术方案实现的:一种离心式高速排种器,包括种箱和左右分布的左支撑架和右支撑架,左支撑架和右支撑架之间设置有排种轮,排种轮内部的空腔侧壁形状为两个左右分布的锥面,且排种轮内设置有与其下侧壁间隙配合且下端开口的限种盒,每个锥面的锥角处均开有均布设置且左右方向对应的排种孔;排种轮上套有与其间隙配合的阻种套,阻种套上开有与排种孔位置对应的护种孔,阻种套上套有与其间隙配合且右端面为敞口结构的排种壳体,排种壳体的左侧壁与左支撑架螺栓连接,排种壳体的下端设置有与护种孔左右位置对应的出种孔;阻种套的右端设置有与其卡接且与排种轮螺栓连接的调整盘,种箱与限种盒之间设置有与两者连通的输种管,排种轮的左端中心处设置有与其连接的排种轴,排种轴的左端部设置有排种链轮。The utility model is realized by adopting the following technical solutions: a centrifugal high-speed seed metering device comprises a seed box, a left support frame and a right support frame distributed left and right, and a seed metering wheel is arranged between the left support frame and the right support frame, The shape of the cavity sidewall inside the seeding wheel is two conical surfaces distributed left and right, and the seeding wheel is provided with a seed limiting box that fits with its lower sidewall and has an open lower end, and the cone angle of each cone surface is open. There are seed metering holes that are evenly distributed and corresponding to the left and right directions; the seed metering wheel is covered with a seed resistance sleeve that fits with its clearance, the seed protection sleeve is provided with a seed protection hole corresponding to the position of the seed metering hole, and the seed resistance sleeve is sleeved with Seed metering housing with a clearance fit and an open right end surface, the left side wall of the seed metering housing is bolted to the left support frame, and the lower end of the seed metering housing is provided with seed holes corresponding to the left and right positions of the seed protection holes ; The right end of the seed resistance sleeve is provided with an adjusting plate which is clamped to it and connected with the seed wheel bolt, the seed box and the seed limiting box are provided with a seed feeding pipe that communicates with the two, and the center of the left end of the seed meter wheel is provided with a A seed metering sprocket is arranged at the left end of the seed metering shaft connected to it.
进行排种作业时,驱动机构带动排种链轮旋转,进而依次带动排种轴及排种轮旋转,与此同时,种子由种箱通过输种管进入限种盒,种子随后落入限种盒和排种轮形成的空间内旋转,旋转过程中,受到离心力的作用种子被压入排种孔并随排种轮转动,完成冲种;由于离心力的作用,使种子被压入护种孔进行护种;当种子转至出种孔的位置时,由于没有了排种壳体的支持作用,种子在离心力的作用下通过出种口完成排种的过程;在排种轮旋转过程中,排种孔附近多余的种子被限种盒刮下,所以当离心力足够大时,排出种子的数量就是排种孔中的种子。克服了现有撒播式排种器播种存在播种质量差且效率低的问题。When the seeding operation is performed, the driving mechanism drives the seeding sprocket to rotate, and then drives the seeding shaft and the seeding wheel to rotate in turn. At the same time, the seeds enter the seed-restricting box from the seed box through the seed conveying pipe, and then the seeds fall into the seed-restricting box. The space formed by the box and the seeding wheel rotates. During the rotation, the seeds are pressed into the seeding hole by centrifugal force and rotate with the seeding wheel to complete the seeding; due to the centrifugal force, the seeds are pressed into the seed protection hole. Carry out seed protection; when the seeds are transferred to the position of the seed outlet, due to the lack of the support of the seeding shell, the seeds complete the process of seeding through the seed outlet under the action of centrifugal force; during the rotation of the seeding wheel, The excess seeds near the seeding holes are scraped off by the seed limiting box, so when the centrifugal force is large enough, the number of seeds discharged is the seeds in the seeding holes. It overcomes the problems of poor seeding quality and low efficiency in the existing seeding-type seed metering device.
排种轮的右端中心处设置有输种轴,输种轴与调整盘之间设置有与调整盘紧贴的密封轴承,密封轴承外圈左端面设置有与其紧贴且卡接在输种轴上的弹簧挡圈,输种轴上套有与其间隙配合且紧贴密封轴承内圈的轴套,轴套与右支撑架通过螺栓连接。A seed feeding shaft is arranged at the center of the right end of the seeding wheel, and a sealed bearing is arranged between the seeding shaft and the adjusting disc, which is close to the adjusting disc. The spring retaining ring on the top of the seed feed shaft is sleeved with a shaft sleeve that fits with clearance and is close to the inner ring of the sealed bearing, and the shaft sleeve and the right support frame are connected by bolts.
该结构设计保证了种子通过调整盘进入旋转的排种轮,并且输种管保持静止不动。The structural design ensures that the seeds enter the rotating seeding wheel through the adjustment disc, and the seeding tube remains stationary.
阻种套圆周方向上护种孔的数量为三个、六个或十二个,阻种套的右侧壁均布开有若干卡槽,且调整盘上设置有与卡槽配合的卡块。The number of seed protection holes in the circumferential direction of the seed blocking sleeve is three, six or twelve, the right side wall of the seed blocking sleeve is evenly distributed with a number of card grooves, and the adjustment disc is provided with a card block matched with the card grooves .
阻种套选用不同数目的护种孔,通过旋转阻种套可以改变种子排出的数量,从而配合不同的拖拉机前进速度并且起到调节排量的作用;调整盘与阻种套的配合使两者成为一个整体实现同步旋转,而且便于拆分。The seed blocking cover selects different numbers of seed protection holes, and the number of seeds discharged can be changed by rotating the seed blocking cover, so as to match the forward speed of different tractors and adjust the displacement; It becomes a whole to achieve synchronous rotation, and it is easy to split.
排种轮的右端面开有圆孔,排种轮的左端面中部设置有与其一体且向内延伸的柱状套筒,柱状套筒的内端固定有与排种轴配合的传动套筒;排种壳体的左端面中部设置有与其一体且向内延伸的柱状套筒I,柱状套筒I位于柱状套筒内侧,且柱状套筒I内设置有套在排种轴上的轴承,柱状套筒I上设置有紧贴轴承左右侧壁的限位卡环。The right end face of the seed metering wheel is provided with a circular hole, the middle part of the left end surface of the seed metering wheel is provided with a cylindrical sleeve which is integral with it and extends inward, and the inner end of the cylindrical sleeve is fixed with a transmission sleeve matched with the seed metering shaft; The middle part of the left end face of the seed housing is provided with a cylindrical sleeve I integral with it and extending inwardly. The cylinder I is provided with a limit snap ring that is close to the left and right side walls of the bearing.
出种口的长度为39mm,出种孔对应的圆心角为30°,出种孔对应的位置角为20°。The length of the seed outlet is 39mm, the central angle corresponding to the seed hole is 30°, and the position angle corresponding to the seed hole is 20°.
种子被投出后不碰出种口另一边的条件为:The condition for the seed not to touch the other side of the seed mouth after being thrown is:
式中:where:
t-种子排出时运动的时间(s);t - time of movement (s) when the seeds are discharged;
R-排种轮半径(mm);R-seeding wheel radius (mm);
H-阻种套厚度(mm);H-thickness of the resistance sleeve (mm);
l-种子长度(mm);l-seed length (mm);
ω-种子的转速(rad/s);ω-seed rotation speed (rad/s);
θ-出种孔对应的圆心角(°);θ-The central angle (°) corresponding to the seed hole;
h-壳体厚度(mm);h-shell thickness (mm);
出种孔长度要满足的条件:Conditions to be met for the length of the seed hole:
式中:Δθ-出种孔对应的位置角;In the formula: Δθ - the position angle corresponding to the seed hole;
通过计算:L=39mm,其中θ=30°,Δθ=20°。By calculation: L=39mm, where θ=30°, Δθ=20°.
本实用新型结构设计合理可靠,利用离心力将种子均匀的播到田间,大幅提升了播种质量,而且实现了种子的高速播种,降低人力成本的同时,提高了播种效率,满足种子各行排量的一致性变异系数、总排量一致性变异性系数及破碎率,符合性能指标要求。The utility model has a reasonable and reliable structure design, utilizes centrifugal force to evenly sow the seeds into the field, greatly improves the sowing quality, and realizes the high-speed sowing of the seeds, reduces the labor cost, improves the sowing efficiency, and satisfies the consistency of the row displacement of the seeds. The coefficient of variation of the performance, the coefficient of variation of the total displacement consistency and the crushing rate are in line with the performance index requirements.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图中1中排种轮的结构示意图;Fig. 2 is the structural representation of the seeding wheel in Fig. 1;
图3为图1中阻种套的结构示意图;Fig. 3 is the structural representation of the blocking sleeve in Fig. 1;
图4为图1中调整盘的结构示意图;Fig. 4 is the structural representation of the adjustment disk in Fig. 1;
图5为图1中排种壳体的结构示意图。FIG. 5 is a schematic structural diagram of the seed metering housing in FIG. 1 .
图中:1-种箱,2-左支撑架,3-右支撑架,4-排种轮,5-限种盒,6-排种孔,7-阻种套,8-护种孔,9-排种壳体,10-出种孔,11-调整盘,12-输种管,13-排种轴,14-排种链轮,15-输种轴,16-密封轴承,17-弹簧挡圈,18-轴套,19-卡槽,20-卡块,21-圆孔,22-柱状套筒,23-传动套筒,24-柱状套筒I,25-轴承,26-限位卡环。In the picture: 1-seed box, 2-left support frame, 3-right support frame, 4-seed metering wheel, 5-seed limit box, 6-seed metering hole, 7-seeding resistance cover, 8-seed protection hole, 9- Seed metering shell, 10- Seed outlet hole, 11- Adjustment disc, 12- Seed feeding pipe, 13- Seed metering shaft, 14- Seed metering sprocket, 15- Seed feeding shaft, 16- Sealed bearing, 17- Spring retaining ring, 18-shaft sleeve, 19-card groove, 20-block, 21-round hole, 22-cylindrical sleeve, 23-transmission sleeve, 24-cylindrical sleeve I, 25-bearing, 26-limit Bit snap ring.
具体实施方式Detailed ways
一种离心式高速排种器,包括种箱1和左右分布的左支撑架2和右支撑架3,左支撑架2和右支撑架3之间设置有排种轮4,排种轮4内部的空腔侧壁形状为两个左右分布的锥面,且排种轮4内设置有与其下侧壁间隙配合且下端开口的限种盒5,每个锥面的锥角处均开有均布设置且左右方向对应的排种孔6;A centrifugal high-speed seed metering device, comprising a
排种轮4上套有与其间隙配合的阻种套7,阻种套7上开有与排种孔6位置对应的护种孔8,阻种套7上套有与其间隙配合且右端面为敞口结构的排种壳体9,排种壳体9的左侧壁与左支撑架2螺栓连接,排种壳体9的下端设置有与护种孔8左右位置对应的出种孔10;
阻种套7的右端设置有与其卡接且与排种轮4螺栓连接的调整盘11,种箱1与限种盒5之间设置有与两者连通的输种管12,排种轮4的左端中心处设置有与其连接的排种轴13,排种轴13的左端部设置有排种链轮14。The right end of the
排种轮4的右端中心处设置有输种轴15,输种轴15与调整盘11之间设置有与调整盘11紧贴的密封轴承16,密封轴承16外圈左端面设置有与其紧贴且卡接在输种轴15上的弹簧挡圈17,输种轴15上套有与其间隙配合且紧贴密封轴承16内圈的轴套18,轴套18与右支撑架3通过螺栓连接。A
阻种套7圆周方向上护种孔的数量为三个、六个或十二个,阻种套7的右侧壁均布开有若干卡槽19,且调整盘11上设置有与卡槽19配合的卡块20。The number of seed protection holes in the circumferential direction of the
排种轮4的右端面开有圆孔21,排种轮4的左端面中部设置有与其一体且向内延伸的柱状套筒22,柱状套筒22的内端固定有与排种轴13配合的传动套筒23;排种壳体9的左端面中部设置有与其一体且向内延伸的柱状套筒I24,柱状套筒I24位于柱状套筒22内侧,且柱状套筒I24内设置有套在排种轴13上的轴承25,柱状套筒I24上设置有紧贴轴承25左右侧壁的限位卡环26。The right end face of the
出种口10的长度为39mm,出种孔10对应的圆心角为30°,出种孔10对应的位置角为20°。The length of the
具体实施过程中,排种轮4中种子受到的离心力为:In the specific implementation process, the centrifugal force received by the seeds in the
F离=mω2r=m(2πn)2r;F distance =mω 2 r=m(2πn) 2 r;
式中:where:
m-种子的质量(g);m-mass of seeds (g);
n-排种轴转速(r/min);n-seeding shaft speed (r/min);
离心力和重力的比为:The ratio of centrifugal force to gravity is:
当Y≤1时,离心力小于或等于重力,此时当排种孔6转到上方时其内的种子全部落到排种轮4当中造成种子无法排出;当Y>1时,离心力大于重力,理论上排种孔6中的种子可以通过排种轮4的最高点,但是在试验中当离心力稍大于重力时,排种效果并不好,尤其是各行排量一致性变异系数不符合要求,当转速150r/min~190r/min时,此时离心力可以完全压住种子,各行排量一致性变异系数符合要求。When Y≤1, the centrifugal force is less than or equal to the gravity. At this time, when the
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CN111165130B (en) * | 2020-02-29 | 2025-03-04 | 山西农业大学 | A centrifugal high-speed seeding device |
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