CN211660409U - Water-cooling and solidifying device for LED lamp - Google Patents

Abstract

The utility model provides a water-cooling cooling and solidifying device for an LED lamp, comprising a solidifying device, a water-cooling device and a touch screen device, wherein the solidifying device and the water-cooling device are spliced together, and the touch screen device is arranged on the solidifying device and the touch screen device. Between water cooling equipment, characterized in that the curing equipment includes a first chassis, a first dust cover, a first transmission mechanism and a curing assembly, and the first transmission mechanism and the curing assembly are arranged in the first The top of the chassis, the first dust cover is arranged on the top of the first transmission mechanism and the curing assembly; the water cooling equipment includes a second chassis, a second dust cover, a second transmission mechanism and an inlet The water pipe, the second chassis, the second transmission mechanism and the second dust cover are arranged in sequence from the bottom to the top, and the water inlet pipe is provided on the side of the second chassis. The purpose is to solve the problem of improper cooling treatment in the existing LED lamp curing operation process, which easily leads to damage to the LED lamp product.

Description

LED lamp water cooling cooling and curing device

technical field

The utility model relates to the technical field of process equipment, in particular to a water-cooling cooling and solidifying device for an LED lamp.

Background technique

Light-emitting diodes, abbreviated as LEDs, are commonly used light-emitting devices that emit energy through the recombination of electrons and holes, and are widely used in the field of lighting. Light-emitting diodes can efficiently convert electrical energy into light energy, and have a wide range of uses in modern society, such as lighting, flat panel displays, medical devices, etc. In the production process of LED lights, the main steps can be divided into: cleaning, mounting, pressure welding, packaging and curing, welding, film cutting, assembly, testing, packaging and other steps, the most important of which is the packaging and curing process.

Common LED lamp curing methods include ultraviolet light irradiation curing method and mercury lamp irradiation curing method. Whether it is UV light irradiation curing method or mercury lamp irradiation curing method, the cured LED lamp products are in a high temperature state. It will damage the LED light product. The existing LED lamp curing process is that after the curing operation is completed, the LED lamp product is placed in a shady area to naturally cool down, or a fan is blown to cool it down. The disadvantage of this is that, on the one hand, it takes a period of time to take the LED lamp products after the curing operation to the cooling place. During this time, it is easy to cause damage to the LED lamp without cooling down in time. On the other hand, the cooling time of natural cooling and fan blowing cooling is long. , the cooling effect is poor.

Utility model content

In order to solve the problem of improper cooling treatment in the existing LED lamp curing operation process, which easily leads to damage to the LED lamp product, the utility model provides a water-cooling cooling and curing device for the LED lamp.

A water-cooling cooling and curing device for an LED lamp, comprising a curing device, a water-cooling device and a touch screen device, the curing device and the water-cooling device are spliced together, and the touch-screen device is arranged between the curing device and the water-cooling device, It is characterized in that, the curing device includes a first chassis, a first dust cover, a first transmission mechanism and a curing assembly, and the first transmission mechanism and the curing assembly are arranged on the top of the first chassis, The first dust cover is arranged on the top of the first transmission mechanism and the curing assembly; the water cooling equipment includes a second chassis, a second dust cover, a second transmission mechanism and a water inlet pipe, the first The second bottom frame, the second transmission mechanism and the second dust cover are arranged in sequence from the bottom to the top, and the water inlet pipe is arranged on the side of the second bottom frame.

Further, the first transmission mechanism includes a first guide rail mechanism, a supporting mechanism and a first electric control device, the supporting mechanism is arranged on the first guide rail mechanism, and the first electric control device is arranged on the first electric control device. the side of the first guide rail mechanism.

Further, the first transmission mechanism further includes a stop mechanism, and the stop mechanism is provided at the end of the first guide rail mechanism.

Further, the curing assembly includes a curing bottom plate, an ultraviolet lamp radiator and a radiation part, the curing bottom plate is arranged on the top of the first bottom frame, and the ultraviolet lamp radiator is arranged on the top of the curing bottom plate, so The radiation part is arranged on the top of the ultraviolet lamp radiator.

Further, the second dust cover includes a dust cover casing and an axial flow fan, and the axial flow fan is arranged on the dust cover casing.

Further, the second transmission mechanism includes a second guide rail mechanism and a second electronic control device, and the second electronic control device is arranged on the side of the second guide rail mechanism.

Further, the touch screen device is arranged between the curing device and the water cooling device through a touch screen bracket

The LED lamp water cooling cooling and curing device provided by the utility model includes three parts: curing equipment, water cooling equipment and touch screen equipment. The curing equipment is used for curing and encapsulating the LED lamp products. The water cooling equipment and the curing equipment are spliced together to cool down the cured and encapsulated LED lamp products. The touch screen equipment is set between the water cooling equipment and the curing equipment. Process procedures that control curing equipment and water cooling equipment. When actually using the LED lamp water cooling cooling and curing device, put the LED lamp product to be cured and packaged on the supporting mechanism on the curing equipment, and the first transmission mechanism carries the LED lamp product on the supporting mechanism to complete the curing and packaging process, and then transport it. In the water-cooling equipment, the second transmission mechanism carries the LED lamp products on the supporting mechanism to complete the water-cooling cooling process. Since the water-cooling equipment and the curing equipment are spliced together, the LED lamp products after the curing and packaging operation will be directly transported to the water-cooling equipment for cooling. It takes almost no time from the curing and packaging operation to the cooling operation, and the cooling process is timely; The effect of the method is far better than the effect of natural cooling or fan blowing cooling, avoiding the problem of thermal damage to LED light products.

Description of drawings

Fig. 1 is the first schematic diagram of the overall structure of the present utility model;

Fig. 2 is the second schematic diagram of the overall structure of the present utility model;

Fig. 3 is the schematic diagram of the curing equipment of the present invention;

Fig. 4 is the schematic diagram of the first transmission mechanism of the present utility model;

5 is a schematic diagram of the curing assembly of the present invention;

6 is a schematic diagram of the assembly of the first transmission mechanism and the curing assembly of the present invention;

Fig. 7 is the schematic diagram of the water cooling equipment of the present invention;

Fig. 8 is the schematic diagram of the second dust cover of the present invention;

Fig. 9 is the schematic diagram of the second transmission mechanism of the present invention;

Description of reference numerals: 1. curing equipment; 101, first chassis; 102, first dust cover; 103, first transmission mechanism; 104, curing assembly; 1031, first guide rail mechanism; 1032, supporting mechanism; 1033, stop mechanism; 1034, first electronic control equipment; 1041, curing base plate; 1042, ultraviolet lamp radiator; 1043, radiation part; 2, water cooling equipment; 201, second chassis; 202, second dust cover; 203, the second transmission mechanism; 204, the water inlet pipe; 2021, the dust cover shell; 2022, the axial flow fan; 2031, the second guide rail mechanism; 2032, the second electric control device; 3, the touch screen device.

Detailed ways

In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments of the present invention are some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

1 and 2 , according to the embodiment of the present invention, the curing device 1 and the water cooling device 2 are spliced together, specifically, the first transmission mechanism 103 on the curing device 1 and the second transmission mechanism 203 on the water cooling device 2 are connected together. In actual operation, the LED lamp product is placed on the supporting mechanism 1032 on the curing device 1 , and the first guide rail mechanism 1031 carries the LED lamp product on the supporting mechanism 1032 to the curing and packaging processing area in the curing device 1 . After the curing and packaging operation is completed, the first guide rail mechanism 1031 carries the LED lamp products on the support mechanism 1032 to the inside of the water cooling device 2. At this time, the second guide rail mechanism 2031 continues to carry the LED lamp products on the support mechanism 1032 to the water cooling device 2. The water-cooled cooling area in the equipment 2 performs the cooling operation. Finally, the LED lamp product that has completed the cooling operation is transported out of the LED lamp water cooling cooling and curing device by the second guide rail mechanism 2031 .

The touch screen device 3 is set between the curing device 1 and the water cooling device 2, and the specific fixing form is: fixedly set through a touch screen bracket (not marked in the figure), and the specific setting position is: the first electric device fixed on the curing device 1. between the control device 1034 and the second electronic control device 2032 of the water cooling device 2 . The touch screen device 3 replaces the mechanical button panel, and controls the operation program of the curing device 1 and the water cooling device 2 through the handwriting pad input, thereby making the human-computer interaction more straightforward.

Referring to FIG. 3 , according to an embodiment of the present invention, the curing device 1 includes a first chassis 101 , a first dust cover 102 , a first transmission mechanism 103 and a curing assembly 104 . The first transmission mechanism 103 and the curing assembly 104 are arranged on the top of the first chassis. The first chassis 101 is used to place the electronic control components and play a role of supporting the first transmission mechanism 103 and the curing assembly 104. The first transmission mechanism 103 For carrying the LED lamp product to be cured and packaged, the curing component 104 is used for curing the LED lamp product by ultraviolet lamp radiation. The first dust cover 102 is arranged on the top of the first transmission mechanism 103 and the curing assembly 104, which can prevent dust, chips, and hard sand from entering the track of the first transmission mechanism 103 and reduce the impact of hard granular foreign objects on the sliding rail surface. Therefore, the influence of the guide rail on the machining accuracy due to operation deformation is reduced, the machining accuracy of the machine tool is maintained, and the service life of the machine tool is prolonged.

Referring to FIG. 4 , according to an embodiment of the present invention, the first transmission mechanism 103 includes a first guide rail mechanism 1031 , a supporting mechanism 1032 and a first electronic control device 1034 . The support mechanism 1032 is used for placing the LED lamp products to be cured and packaged. Both ends of the support mechanism 1032 are slidably arranged on the first guide rail mechanism 1031, and the first guide rail mechanism 1031 drives the support mechanism 1032 to slide. The first electronic control device 1034 is arranged on the side of the first guide rail mechanism 1031. The first electronic control device 1034 is provided with an electronic control element and a motor assembly for controlling the movement of the first guide rail mechanism 1031. The motor assembly is used to drive the first guide rail mechanism. 1031 moves to drive the LED light product on the support mechanism 1032 to move.

The first transmission mechanism 103 is further provided with a stop mechanism 1033, the stop mechanism 1033 is arranged at the end of the first guide rail mechanism 1031, and its position in the vertical direction is controlled by the cylinder assembly. When the curing device 1 has not completed the curing and packaging operation for the LED lamp product, the stopper mechanism 1033 stays on the top of the first guide rail mechanism 1031 to prevent the supporting mechanism 1032 from continuing to move forward, which has the effect of limiting the position; the curing and packaging operation is completed. Afterwards, the cylinder assembly drives the blocking mechanism 1033 to move downward, and no longer blocks the supporting mechanism 1032 from continuing to move forward. The first guide rail mechanism 1031 carries the LED lamp products on the support mechanism 1032 to the inside of the water cooling device 2, at this time, the second guide rail mechanism 2031 continues to carry the LED lamp products on the support mechanism 1032 to the water cooling device 2 for water cooling. area for cooling. Finally, the LED lamp product that has completed the cooling operation is transported out of the LED lamp water cooling cooling and curing device by the second guide rail mechanism 2031 .

Referring to FIG. 5 , according to an embodiment of the present invention, the curing assembly 104 includes a curing base plate 1041 , an ultraviolet lamp radiator 1042 and a radiation portion 1043 . The curing base plate 104 is arranged on the top of the first base frame 101, and the ultraviolet lamp radiator 1042 is arranged on the top of the curing base plate 1041, that is, one end of the curing base plate 104 is in contact with the top of the first base frame 101, and the other end is radiated by the ultraviolet lamp. device 1042 is connected. With this arrangement, the ultraviolet lamp radiator 1042 can be stably set in the curing device 1 and is not affected by the movable first transmission mechanism 103 . The radiation part 1043 is arranged on the top of the ultraviolet lamp radiator 1042, and is used for aiming at the LED lamp product and improving the irradiation precision and irradiation intensity of the ultraviolet light. During the curing and packaging operation, the ultraviolet lamp radiator 1042 emits ultraviolet light with an irradiation intensity of 8600 mW/m 2 , and after passing through the radiation part 1043 , it is irradiated on the UV adhesive of the LED lamp product to cure it. Compared with the traditional mercury lamp irradiation curing method, ultraviolet light irradiation makes the UV adhesive cure faster, shortens the production time and greatly improves the production efficiency

Referring to FIG. 6 , according to the embodiment of the present invention, the curing assembly 104 is fixedly arranged on the first chassis 101 , the curing assembly 104 and the first transmission mechanism 103 are closely arranged, and the first guide rail mechanism 1034 and the supporting mechanism 1032 The movement of the curing element 104 does not affect the fixing effect of the curing assembly 104 . The radiation part 1043 is facing the supporting mechanism 1032. When the first electronic control device 1034 controls the first guide rail mechanism 1031 to drive the LED lamp product into the curing and packaging operation area, the ultraviolet lamp radiator 1042 emits high-intensity ultraviolet light, aiming at the LED lamp product. The curing and encapsulation operation is completed.

Referring to FIG. 7 , according to the embodiment of the present invention, the water cooling device 2 includes a second chassis 201 , a second dust cover 202 , a second transmission mechanism 203 and a water inlet pipe 20 . The second chassis 201 , the second transmission mechanism 203 and the second dust cover 202 are arranged in sequence from the bottom to the top. The second chassis 201 is used to place the electronic control components and play a role of supporting the second transmission mechanism 203 . The transmission mechanism 203 is used to carry the LED lamp product to be cured and packaged. The second dust cover 202 covers the second transmission mechanism 203, which can prevent dust, chips and hard sand from entering the track of the second transmission mechanism 203 and reduce hard particles. Therefore, the influence of the guide rail on the machining accuracy due to operation deformation is reduced, the machining accuracy of the machine tool is maintained, and the service life of the machine tool is prolonged. The water inlet pipe 204 is arranged on the side of the second bottom frame 201 and is used for providing low temperature cold water to the water cooling device 2 . After the cold water enters the water cooling device 2, it is injected into the thin water pipes (not shown in the figure) distributed on the second transmission mechanism 203. The LED lamp product on the second transmission mechanism 203 is cooled by the thin water pipe.

Referring to FIG. 8 , according to an embodiment of the present invention, the second dust cover 202 includes a dust cover casing 2021 and an axial flow fan 2022 , and several axial flow fans 2022 are arranged on the dust cover casing 2021 . The bottom of the dust cover housing 2021 and the second transmission mechanism 203 are fixedly arranged. On the one hand, the second transmission mechanism 203 is wrapped to reduce the damage to the sliding rail surface caused by hard granular foreign objects; Fixed support. The axial flow fan 2022 is used for ventilation and heat dissipation inside the water cooling device 2 , and further enhances the cooling effect of the thin water pipe on the second transmission mechanism 203 .

Referring to FIG. 9 , according to an embodiment of the present invention, the second transmission mechanism 203 includes a second guide rail mechanism 2031 and a second electronic control device 2032 . After the first guide rail mechanism 1031 carries the LED lamp products on the support mechanism 1032 into the water cooling device 2, the two ends of the support mechanism 1032 are respectively slidably arranged on the second guide rail mechanism 2031, and are driven by the second guide rail mechanism 2031. The supporting mechanism 1032 slides. The second electronic control device 2032 is disposed on the side of the second guide rail mechanism 2031. The second electronic control device 2032 is provided with an electronic control element and a motor assembly for controlling the movement of the second guide rail mechanism 2031. The motor assembly is used to drive the second guide rail mechanism. 2031 moves to drive the LED light product on the support mechanism 1032 to move.

The LED lamp water cooling cooling and solidifying device provided by the present invention includes three parts: a solidifying device 1 , a water cooling device 2 and a touch screen device 3 . Curing equipment 1 is used for curing and encapsulating LED light products, water cooling equipment 2 and curing equipment 2 are spliced together to cool the cured and encapsulated LED lamp products, and touch screen equipment 3 is arranged on water cooling equipment 2 and curing equipment. 1, used to control the processing procedure of the curing equipment 1 and the water cooling equipment 2. When actually using the LED lamp water cooling cooling and curing device, put the LED lamp product to be cured and packaged on the supporting mechanism 1032 on the curing device 1, and the first transmission mechanism 103 carries the LED lamp product on the supporting mechanism 1032 to complete the curing package. process, and then transported to the water cooling equipment 2, and the second transmission mechanism 203 carries the LED lamp products on the supporting mechanism 1032 to complete the water cooling cooling process. Since the water-cooling equipment 2 and the curing equipment 1 are spliced together, the LED lamp products after the curing and packaging operation are completed will be directly transported to the water-cooling equipment 2 for cooling, and it takes almost no time from the curing and packaging operation to the cooling operation, and the cooling process is timely; The effect of pipeline water cooling is far better than the effect of natural cooling or fan blowing cooling, avoiding the problem of thermal damage to LED light products.

Of course, the above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the basic principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also regarded as the protection scope of the present invention.

Claims (7)

1. The LED lamp water-cooling solidification device comprises solidification equipment, water-cooling equipment and touch screen equipment, wherein the solidification equipment and the water-cooling equipment are spliced together, and the touch screen equipment is arranged between the solidification equipment and the water-cooling equipment; the water cooling equipment comprises a second chassis, a second dust cover, a second transmission mechanism and a water inlet pipe, wherein the second chassis is sequentially arranged from the bottom to the top of the second dust cover, and the water inlet pipe is arranged on the side edge of the second chassis.

2. The LED lamp water-cooling solidification device of claim 1, wherein the first transmission mechanism comprises a first guide rail mechanism, a supporting mechanism and a first electric control device, the supporting mechanism is arranged on the first guide rail mechanism, and the first electric control device is arranged on a side of the first guide rail mechanism.

3. The LED lamp water-cooling and solidifying device of claim 2, wherein the first transmission mechanism further comprises a stopping mechanism, and the stopping mechanism is arranged at the tail end of the first guide rail mechanism.

4. The LED lamp water-cooling solidification device of claim 3, wherein the solidification assembly comprises a solidification bottom plate, an ultraviolet lamp radiator and a radiation portion, the solidification bottom plate is arranged at the top of the first bottom frame, the ultraviolet lamp radiator is arranged at the top of the solidification bottom plate, and the radiation portion is arranged at the top of the ultraviolet lamp radiator.

5. The LED lamp water-cooling and solidifying device of claim 1, wherein the second dust cover comprises a dust cover housing and an axial flow fan, and the axial flow fan is arranged on the dust cover housing.

6. The LED lamp water-cooling solidification device of claim 4, wherein the second transmission mechanism comprises a second guide rail mechanism and a second electric control device, and the second electric control device is arranged on the side edge of the second guide rail mechanism.

7. The LED lamp water-cooling solidification device of any one of claims 1 to 6, wherein the touch screen device is arranged between the solidification device and the water-cooling device through a touch screen bracket.

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