CN211650172U - Heat dissipation device based on combination of PCM fin heat pipe integrated plate and semiconductor refrigeration piece - Google Patents
Heat dissipation device based on combination of PCM fin heat pipe integrated plate and semiconductor refrigeration piece Download PDFInfo
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 31
- 230000017525 heat dissipation Effects 0.000 title claims abstract description 27
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- 239000012782 phase change material Substances 0.000 claims abstract description 23
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Abstract
Description
技术领域technical field
本实用新型涉及电子设备领域,具体涉及一种基于PCM鳍片热管集成板与半导体制冷片结合的散热装置。The utility model relates to the field of electronic equipment, in particular to a heat dissipation device based on the combination of a PCM fin heat pipe integrated board and a semiconductor refrigeration sheet.
背景技术Background technique
随着电子器件向高性能、高集成度的方向发展,其热流密度在逐渐增加。为了保证器件能够处于良好的工作温度环境,需将热量快速散发出去。如果LED芯片的热量不能散发出去,则会影响LED的工作性能,可靠性,加速芯片的老化甚至失效。With the development of electronic devices in the direction of high performance and high integration, their heat flux density is gradually increasing. In order to ensure that the device can be in a good working temperature environment, the heat needs to be dissipated quickly. If the heat of the LED chip cannot be dissipated, it will affect the working performance and reliability of the LED, and accelerate the aging or even failure of the chip.
热管是一种利用气液相变的传热元件,由于其传热能力远优于金属材料,因此被广泛应用于电子设备散热领域。半导体制冷片的原理是基于帕尔贴原理,利用半导体材料的Peltier效应,当直流电通过两种不同半导体材料串联成的电偶时,在电偶的两端可分别吸收热量和放出热量,实现制冷的目的。鳍片以强制对流和辐射的方式加热周围的空气将热量散发出去。相变材料(PCM)在热能储存和利用上潜力巨大,热管可以利用其高导热的优势弥补相变材料导热系数低的问题,能作为相变材料与散热鳍片良好的热传递媒介。Heat pipe is a heat transfer element that utilizes gas-liquid phase transition. Because its heat transfer capability is much better than that of metal materials, it is widely used in the field of heat dissipation of electronic equipment. The principle of semiconductor refrigeration sheet is based on the Peltier principle, using the Peltier effect of semiconductor materials, when the direct current passes through the galvanic couple formed by two different semiconductor materials in series, the two ends of the galvanic couple can absorb heat and release heat respectively to achieve refrigeration. the goal of. The fins dissipate the heat by heating the surrounding air by forced convection and radiation. Phase change materials (PCM) have great potential for thermal energy storage and utilization. Heat pipes can take advantage of their high thermal conductivity to make up for the low thermal conductivity of phase change materials, and can be used as a good heat transfer medium for phase change materials and heat dissipation fins.
人们提出了热管鳍片散热装置,半导体制冷片散热装置等,然而当大功率LED灯连续工作时,会产生大量的热量,上述散热装置如果不能够快速及时的将热量散发出去则会影响LED的寿命和发光效率,形成热堆积。如何有效地解决LED的散热问题,设计一种满足当前散热需求的装置,是目前本领域技术员人急需解决的问题。People have proposed heat pipe fin heat sinks, semiconductor cooling fin heat sinks, etc. However, when high-power LED lights work continuously, a large amount of heat will be generated. Lifetime and luminous efficiency, thermal buildup is formed. How to effectively solve the heat dissipation problem of LEDs and design a device that meets current heat dissipation requirements is an urgent problem for those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于克服现有技术的缺点与不足,提出一种基于PCM鳍片热管集成板与半导体制冷片结合的散热装置,包括风扇、LED灯芯集成灯珠、半导体制冷片和集成板,所述集成板包括热管、基板和板盖,所述板盖通过导热胶与半导体制冷片热端固定连接;所述LED灯芯集成灯珠通过导热胶与半导体制冷片封装固定;所述基板与板盖密封连接,且基板和板盖内部设有互相连通的凹槽,形成密闭的导热腔;所述基板侧面设有开口,所述热管的蒸发端通过所述开口嵌入基板且伸入导热腔内;The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art, and propose a heat dissipation device based on the combination of a PCM fin heat pipe integrated board and a semiconductor cooling chip, including a fan, an LED lamp wick integrated lamp bead, a semiconductor cooling chip and an integrated board, The integrated board includes a heat pipe, a base plate and a plate cover, the plate cover is fixedly connected to the hot end of the semiconductor refrigeration sheet through thermal conductive glue; the LED lamp wick integrated lamp bead is packaged and fixed with the semiconductor refrigeration sheet through thermal conductive glue; the base plate and the plate The cover is sealed and connected, and the interior of the base plate and the plate cover is provided with a groove that communicates with each other to form a closed heat conduction cavity; the side surface of the base plate is provided with an opening, and the evaporation end of the heat pipe is embedded in the base plate through the opening and extends into the heat conduction cavity ;
所述导热腔中填充有相变材料,所述热管的蒸发端设于导热腔内且被相变材料包覆;The heat-conducting cavity is filled with a phase-change material, and the evaporation end of the heat pipe is arranged in the heat-conducting cavity and is covered by the phase-change material;
所述热管呈U型结构,热管的冷凝端通过所述开口伸出到集成板外且与基板平行;所述热管的冷凝端固定连接有散热鳍片;The heat pipe has a U-shaped structure, and the condensing end of the heat pipe protrudes out of the integrated board through the opening and is parallel to the base plate; the condensing end of the heat pipe is fixedly connected with radiating fins;
所述鳍片的分布密度呈多级式,沿着远离贴合热管表面方向密度逐渐减小;The distribution density of the fins is multi-level, and the density gradually decreases along the direction away from the surface of the attached heat pipe;
所述板盖的凹槽底面设有支撑柱,所述支撑柱与所述基板的凹槽底面接触;The bottom surface of the groove of the plate cover is provided with a support column, and the support column is in contact with the bottom surface of the groove of the base plate;
所述基板上设有连接柱,所述风扇固定于连接柱上;The base plate is provided with a connecting column, and the fan is fixed on the connecting column;
所述相变材料为石蜡、石墨粉和金属粉末的混合物;The phase change material is a mixture of paraffin, graphite powder and metal powder;
所述热管为烧结型铜棒热管;The heat pipe is a sintered copper rod heat pipe;
所述鳍片的材料为铜;The material of the fins is copper;
可选地,所述鳍片上的热量通过风扇进行强制风冷;Optionally, the heat on the fins is forced air cooling through a fan;
可选地,所述基板与板盖为可拆装组合,通过方形状的密封圈密封或外周通过焊接成一体,形成密闭导热腔空间;Optionally, the base plate and the plate cover are detachable and assembled, and are sealed by a square-shaped sealing ring or the outer periphery is welded into one body to form a sealed heat-conducting cavity space;
可选地,所述半导体制冷片根据LED芯片大小选择,集成板的尺寸根据半导体制冷片合理加工;Optionally, the semiconductor refrigeration chip is selected according to the size of the LED chip, and the size of the integrated board is reasonably processed according to the semiconductor refrigeration chip;
可选地,所述热管大小以及集成板嵌入的热管数根据实际需求设定;Optionally, the size of the heat pipe and the number of heat pipes embedded in the integrated board are set according to actual needs;
可选地,所述热管可选但不限于U型结构;Optionally, the heat pipe may be optional but not limited to a U-shaped structure;
更佳地,本实用新型还包括一种用于安装LED灯芯集成灯珠、半导体制冷片和集成板的灯罩;More preferably, the present utility model further includes a lampshade for installing the LED lamp wick integrated lamp bead, the semiconductor refrigeration chip and the integrated board;
所述LED灯芯集成灯珠与半导体制冷片尺寸一样,比集成板板盖尺寸小,所述集成板根据灯罩螺孔位置及尺寸设置有八个攻丝螺孔。The LED lamp wick integrated lamp bead has the same size as the semiconductor refrigeration chip, and is smaller than the plate cover of the integrated board, and the integrated board is provided with eight tapping screw holes according to the position and size of the screw holes of the lampshade.
所述灯罩与LED灯芯集成灯珠接触处设有安装口,所述安装口与LED灯芯集成灯珠长宽一样,高度为LED灯芯集成灯珠与半导体制冷片高之和,其用于安装LED灯芯集成灯珠与半导体制冷片;There is an installation opening at the contact between the lampshade and the integrated LED lamp bead, the installation opening is the same as the length and width of the integrated LED lamp bead, and the height is the sum of the height of the integrated LED lamp bead and the semiconductor cooling chip, which is used to install the LED The wick integrates lamp beads and semiconductor refrigeration chips;
所述灯罩设有尺寸与集成板板盖尺寸一样的凹槽,用于集成板的板盖部分嵌入凹槽使得集成板与灯罩完全配合固定;The lampshade is provided with a groove whose size is the same as that of the cover of the integrated board, and the cover of the integrated board is partially embedded in the groove, so that the integrated board and the lampshade are completely matched and fixed;
所述LED灯芯集成灯珠通过导热胶与半导体制冷片封装固定,半导体制冷片进一步的通过导热胶与集成板板盖表面固定,三者形成一个整体后与灯罩对应结构合理配合;The LED lamp wick integrated lamp bead is packaged and fixed with the semiconductor refrigeration sheet through thermal conductive adhesive, and the semiconductor refrigeration sheet is further fixed with the surface of the integrated board cover through the thermal conductive adhesive, and the three are formed into a whole and then reasonably cooperate with the corresponding structure of the lampshade;
所述灯罩通过十字头槽圆柱头螺钉与集成板固定;The lampshade is fixed with the integrated board by means of cross-head slotted cylinder head screws;
本实用新型的另一目的在于提供一种基于PCM鳍片热管集成板与半导体制冷片结合的散热装置的实现方法。Another object of the present invention is to provide a method for realizing a heat dissipation device based on the combination of a PCM fin heat pipe integrated board and a semiconductor cooling fin.
本实用新型的目的通过下述技术方案实现:The purpose of the present utility model is achieved through the following technical solutions:
S1、当LED灯芯集成灯珠灯进行工作时,LED灯芯集成灯珠直接通过半导体制冷片主动降温,导热腔中的相变材料吸收半导体制冷片热端的热量;S1. When the LED wick-integrated lamp bead lamp is working, the LED wick-integrated lamp bead directly cools down actively through the semiconductor refrigeration sheet, and the phase change material in the heat conduction cavity absorbs the heat at the hot end of the semiconductor refrigeration sheet;
S2、热管将相变材料的热量从蒸发端传递到冷凝端,并通过鳍片将热量散最后由风扇强制风冷散热。S2. The heat pipe transfers the heat of the phase change material from the evaporating end to the condensing end, and dissipates the heat through the fins, and finally the fan is forced to cool and dissipate the heat.
本实用新型与现有技术相比具有以下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)合理的将半导体制冷散热,相变材料储热散热,热管鳍片散热以及风扇强制风冷散热结合在一起,结构紧凑,安装方便;(1) Reasonable combination of semiconductor refrigeration and heat dissipation, phase change material heat storage and heat dissipation, heat pipe fin heat dissipation and fan forced air cooling and heat dissipation, compact structure and convenient installation;
(2)具有良好的散热能力,高效环保,维护简单,能够防止LED热堆积,保证LED处于良好的工作温度环境,提高LED的工作性能,可靠性和使用寿命。(2) It has good heat dissipation capacity, high efficiency and environmental protection, simple maintenance, can prevent LED heat accumulation, ensure that the LED is in a good working temperature environment, and improve the working performance, reliability and service life of the LED.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的热管结构示意图;Fig. 2 is the heat pipe structure schematic diagram of the utility model;
图3为本实用新型的基板结构示意图;3 is a schematic diagram of a substrate structure of the present invention;
图4为本实用新型的板盖结构示意图;4 is a schematic diagram of a plate cover structure of the present invention;
图5为本实用新型的集成板结构示意图;5 is a schematic diagram of the structure of the integrated board of the present invention;
图6为本实用新型的散热模块结构示意图;6 is a schematic structural diagram of a heat dissipation module of the present invention;
图7为本实用新型的灯罩结构示意图;7 is a schematic diagram of the lampshade structure of the present invention;
图8为本实用新型的灯罩结构示意图;8 is a schematic view of the lampshade structure of the present invention;
图中附图标记为:1、风扇;2、集成板;3、灯罩;4、鳍片;5、冷凝端;6、蒸发端;7、基板凹槽;8、开口;9、连接柱;10、第一攻丝螺孔;11、板盖凹槽;12、第二攻丝螺孔;13、支撑柱;14、LED灯芯集成灯珠;15、半导体制冷片;16、灯罩外壳;17、透明镜片;18、螺丝孔;19、安装口;20、卡槽;21、热管;22、基板;23、板盖。The reference signs in the figure are: 1, fan; 2, integrated board; 3, lampshade; 4, fin; 5, condensation end; 6, evaporation end; 7, base plate groove; 8, opening; 9, connecting column; 10. The first tapped screw hole; 11. The groove of the plate cover; 12. The second tapped screw hole; 13. The support column; 14. The LED wick integrated lamp bead; , transparent lens; 18, screw hole; 19, installation port; 20, card slot; 21, heat pipe; 22, base plate; 23, plate cover.
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The present utility model will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present utility model are not limited thereto.
如图1至8所示,一种基于PCM鳍片热管集成板与半导体制冷片结合的散热装置,包括风扇1、LED灯芯集成灯珠14、半导体制冷片15和集成板2,所述集成板2包括热管21、基板22和板盖23,所述板盖23通过导热胶与半导体制冷片15热端固定连接;所述LED灯芯集成灯珠14通过导热胶与半导体制冷片15封装固定;所述基板22与板盖23密封连接,且基板22和板盖23内部设有互相连通的凹槽,形成密闭的导热腔;所述基板22侧面设有开口8,所述热管21的蒸发端6通过所述开口8嵌入基板22且伸入导热腔内。As shown in Figures 1 to 8, a heat dissipation device based on a combination of a PCM fin heat pipe integrated board and a semiconductor cooling chip includes a
本装置合理的将半导体制冷散热,相变材料储热散热,热管鳍片散热以及风扇强制风冷散热结合在一起,结构紧凑,安装方便;当LED灯芯集成灯珠14进行工作时,LED芯片直接通过半导体制冷片15主动降温,导热腔中的相变材料吸收半导体制冷片15热端的热量;热管21将相变材料的热量从蒸发端6传递到冷凝端5,并通过鳍片4将热量散发,最后由风扇1强制风冷散热。本装置有效提升散热能力,高效环保,维护简单,能够防止LED热堆积,保证LED处于良好的工作温度环境,提高LED的工作性能,可靠性和使用寿命。The device reasonably combines semiconductor cooling and heat dissipation, phase change material heat storage and heat dissipation, heat pipe fin heat dissipation and fan forced air cooling and heat dissipation, with compact structure and convenient installation; Through the active cooling of the
所述导热腔中填充有相变材料,所述热管21的蒸发端6设于导热腔内且被相变材料包覆;所述热管21呈U型结构,热管21的冷凝端5通过所述22开口8伸出到集成板2外且与基板22平行;所述热管21的冷凝端5上设有鳍片4;所述鳍片4的分布密度呈多级式,沿着远离贴合热管21面方向密度逐渐减小;所述板盖23的凹槽底面设有支撑柱13,所述支撑柱13与所述基板22的凹槽底面接触,用于支撑基板22和板盖23的凹槽部分,防止凹槽外表面受力不均造成凹槽变形凹陷损坏;所述基板22设有与风扇1固定配合的连接柱9,连接柱9设有第一攻丝螺孔10;所述相变材料为石蜡、石墨粉和金属粉末的混合物;所述热管21为烧结型铜棒热管;所述鳍片4的材料为铜。The heat-conducting cavity is filled with phase-change material, and the
所述鳍片4通过导热胶固定连接于所述热管21的冷凝端5上;The
所述鳍片4上的热量通过风扇1进行强制风冷。The heat on the
所述基板22上表面中间设置有凹槽,凹槽的长宽根据LED灯芯集成灯珠14大小、高根据基板22的厚度来确定,所述凹槽底面距离基板22底面2mm。The upper surface of the
所述风扇1用十字头槽圆柱头螺钉拧进第一攻丝螺孔10与基板22固定。The
如图7和8所示,本实用新型还包括用于安装LED灯芯集成灯珠14、半导体制冷片15和集成板的灯罩3;所述LED灯芯集成灯珠14与半导体制冷片15尺寸一样,比板盖23尺寸小,所述集成板2根据灯罩3螺孔位置及尺寸设置有八个攻丝螺孔。所述灯罩3与LED灯芯集成灯珠14接触处设有安装口,所述安装口19与LED灯芯集成灯珠14长宽一样,高度为LED灯芯集成灯珠14与半导体制冷片15高之和,其用于安装LED灯芯集成灯珠14与半导体制冷片15;所述灯罩3设有尺寸与板盖23尺寸一样的卡槽20,用于板盖23部分嵌入卡槽20使得集成板2与灯罩3完全配合固定;所述LED灯芯集成灯珠14通过导热胶与半导体制冷片15封装固定,半导体制冷片15进一步的通过导热胶与板盖23表面固定,三者形成一个整体后与灯罩3对应结构合理配合;所述灯罩3通过十字头槽圆柱头螺钉与集成板2固定;As shown in FIGS. 7 and 8 , the present invention also includes a
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above are the preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited by the above-mentioned contents, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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CN111120975A (en) * | 2020-01-10 | 2020-05-08 | 广东工业大学 | A heat dissipation device based on the combination of a PCM fin heat pipe integrated board and a semiconductor refrigeration sheet and its realization method |
CN116642157A (en) * | 2023-06-06 | 2023-08-25 | 优力大光电(深圳)有限公司 | LED light source packaging structure with high light efficiency and high heat conduction and manufacturing process thereof |
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CN111120975A (en) * | 2020-01-10 | 2020-05-08 | 广东工业大学 | A heat dissipation device based on the combination of a PCM fin heat pipe integrated board and a semiconductor refrigeration sheet and its realization method |
CN116642157A (en) * | 2023-06-06 | 2023-08-25 | 优力大光电(深圳)有限公司 | LED light source packaging structure with high light efficiency and high heat conduction and manufacturing process thereof |
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