CN211603081U - Gas detection module - Google Patents
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- CN211603081U CN211603081U CN201921913990.2U CN201921913990U CN211603081U CN 211603081 U CN211603081 U CN 211603081U CN 201921913990 U CN201921913990 U CN 201921913990U CN 211603081 U CN211603081 U CN 211603081U
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Abstract
Description
技术领域technical field
本案关于一种气体检测模块,尤指一种极薄型,且用以与可携式电子装置或行动装置结合的气体检测模块。This case relates to a gas detection module, especially an ultra-thin gas detection module that is combined with a portable electronic device or a mobile device.
背景技术Background technique
近年来人们对于生活环境的要求逐渐提升,出门前,除了确认气象信息之外,空气品质的好坏也越来越受到重视,然而目前的空气品质信息皆必须仰赖行政院环保署所设置的监测站,但仅能提供大地区的空气品质信息,无法详细提供小范围的空气品质信息。In recent years, people's requirements for living environment have gradually increased. In addition to confirming weather information before going out, more and more attention has been paid to the quality of air quality. However, the current air quality information must rely on the monitoring set by the Environmental Protection Agency of the Executive Yuan. It can only provide air quality information in large areas, and cannot provide air quality information in small areas in detail.
有鉴于此,如何提供一种气体检测模块,并且能够将气体检测模块得以与现在人必备的可携式电子装置结合,让只需要可携式电子装置在手,就可以获取空气品质信息,实乃目前需要解决的问题。In view of this, how to provide a gas detection module, which can be combined with a portable electronic device that is necessary for people today, so that air quality information can be obtained only with the portable electronic device in hand, It is a problem that needs to be solved at present.
实用新型内容Utility model content
本案的主要目的是提供一种气体检测模块,包含基座、微型泵、驱动电路板及气体传感器以构成一模块,使其轻易的嵌设于行动装置或可携式电子装置实施应用。The main purpose of this case is to provide a gas detection module, which includes a base, a micro pump, a driving circuit board and a gas sensor to form a module, which can be easily embedded in a mobile device or a portable electronic device for application.
本案的一广义实施态样为一种气体检测模块,包含:一基座,包含:一第一表面;一第二表面,相对于该第一表面;多个侧壁面,自该第一表面侧边纵向延伸至该第二表面侧边所形成,其中,一该侧壁面凹陷一进气凹面及一出气凹面,该进气凹面及该出气凹面之间为间隔设置;一容置空间,自该第二表面朝该第一表面凹陷在该侧壁面之内区域空间所形成,该容置空间并区隔出一微型泵承载区、一检测区及一导气通路区,且该微型泵承载区与该导气通路区通过一通气缺口相互连通,以及该检测区与该导气通路区通过一连通开口相互连通;一进气槽区,自该第一表面凹陷形成,并设置一进气通孔,与该导气通路区连通,以及设置有一通气凹槽,连通到该侧壁面的该进气凹面;以及一出气槽区,自该第一表面凹陷形成,并设置一出气通孔,与该微型泵承载区连通,以及设置有一出气凹槽,连通到该侧壁面的该出气凹面;一微型泵,容设于该微型泵承载区,而封盖该出气通孔;一驱动电路板,封盖贴合该基座的该第二表面上,以构成该容置空间的该微型泵承载区、该检测区及该导气通路区,形成气体得由该进气槽区的该进气通孔进入,再由该出气槽区的该出气通孔排出的一导气路径;一气体传感器,电性连接该驱动电路板上,并对应容设于该检测区,以对通过气体做检测;以及一薄膜,贴附封盖该进气槽区及该出气槽区,使气体得由该侧壁面的该进气凹面进气,并经该通气凹槽进入该进气槽区,再由该进气通孔进入该导气路径,再由该出气槽区的该出气通孔排出,并通过该出气凹槽与该侧壁面的该出气凹面连通而形成侧面排气;其中,该基座、该微型泵、该驱动电路板、该气体传感器以及该薄膜以一微小材料制出的模块结构,且该模块结构具有一长度、一宽度及一高度,其中,该微型泵驱动加速导送外部气体由该侧壁面的该进气凹面形成侧面进气导入该导气通路区,并通过该检测区之内该气体传感器做检测,导入气体再通过该微型泵导送,再由该出气槽区的该出气通孔排出,并通过该出气凹槽与该侧壁面的该出气凹面连通形成侧面排气。A broad implementation aspect of the present application is a gas detection module, comprising: a base, including: a first surface; a second surface opposite to the first surface; a plurality of sidewall surfaces from the first surface side The edge is longitudinally extended to the side of the second surface, wherein a side wall surface is recessed with an air inlet concave surface and an air outlet concave surface, and the air inlet concave surface and the air outlet concave surface are arranged at intervals; an accommodating space, from the The second surface is recessed toward the first surface and is formed in the area space within the side wall surface. The accommodating space is also divided into a micro-pump carrying area, a detection area and an air guide passage area, and the micro-pump carrying area The air guide passage area is communicated with each other through a ventilation notch, and the detection area and the air guide passage area are communicated with each other through a communication opening; an air intake groove area is recessed from the first surface and is provided with an air intake channel A hole, communicated with the air guide passage area, and a ventilation groove is provided, which is communicated with the air inlet concave surface of the side wall surface; and an air outlet groove area, which is recessed from the first surface. The micro-pump bearing area is connected, and an air outlet groove is provided, which is communicated with the air outlet concave surface of the side wall surface; a micro pump is accommodated in the micro pump bearing area and covers the air outlet through hole; a driving circuit board, The cover is attached to the second surface of the base to form the micro-pump bearing area, the detection area and the air-guiding passage area of the accommodating space, and the gas is formed by the air-intake of the air-intake groove area A gas guide path that enters through holes and is discharged from the gas outlet through holes in the gas outlet groove area; a gas sensor is electrically connected to the driving circuit board, and is correspondingly accommodated in the detection area to detect the passing gas and a film, which is attached and covers the air inlet groove area and the air outlet groove area, so that the gas can be inhaled by the air inlet concave surface of the side wall surface, and enter the air inlet groove area through the ventilation groove, and then pass through the air inlet groove area. The air inlet through hole enters the air guide path, and is discharged from the air outlet through hole in the air outlet groove area, and the air outlet groove communicates with the air outlet concave surface of the side wall surface to form side air exhaust; wherein, the base , The micro-pump, the driving circuit board, the gas sensor and the thin film are made of a micro-material module structure, and the module structure has a length, a width and a height, wherein the micro-pump drives the acceleration to guide the external The gas is introduced into the air guide passage area from the side air intake concave formed by the air intake concave surface of the side wall surface, and is detected by the gas sensor in the detection area. The air outlet through hole is discharged, and the air outlet groove is communicated with the air outlet concave surface of the side wall surface to form side air exhaust.
附图说明Description of drawings
图1A为本案气体检测模块的外观示意图。FIG. 1A is a schematic diagram of the appearance of the gas detection module of the present invention.
图1B为本案气体检测模块的薄膜在基座上封盖位置的分解示意图。FIG. 1B is an exploded schematic view of the cover position of the film of the gas detection module of the present invention on the base.
图1C为本案气体检测模块的相关构件分解示意图。FIG. 1C is an exploded schematic diagram of the relevant components of the gas detection module of the present invention.
图2为本案气体检测模块的基座上组装结合微型泵示意图。FIG. 2 is a schematic diagram of the assembly and combination of the micro pump on the base of the gas detection module of the present invention.
图3为本案气体检测模块的气体路径剖面示意图。FIG. 3 is a schematic cross-sectional view of the gas path of the gas detection module of the present invention.
图4为本案气体检测模块的另一角度视得气体路径剖面示意图。FIG. 4 is a schematic cross-sectional view of the gas path of the gas detection module of the present invention viewed from another angle.
图5A为本案气体检测模块的微型泵分解示意图。FIG. 5A is an exploded schematic diagram of the micropump of the gas detection module of the present invention.
图5B为本案气体检测模块的微型泵另一角度视得分解示意图。FIG. 5B is an exploded schematic diagram of the micro-pump of the gas detection module of the present invention viewed from another angle.
图6A为本案气体检测模块的微型泵剖面示意图。FIG. 6A is a schematic cross-sectional view of a micropump of the gas detection module of the present invention.
图6B为本案气体检测模块的微型泵另一实施例剖面示意图。6B is a schematic cross-sectional view of another embodiment of the micropump of the gas detection module of the present invention.
图6C至图6E为图6A的微型泵作动示意图。6C to 6E are schematic diagrams of the operation of the micro-pump shown in FIG. 6A .
图7A为微机电泵剖面示意图。FIG. 7A is a schematic cross-sectional view of the MEMS pump.
图7B为微机电泵分解示意图。FIG. 7B is an exploded schematic diagram of the MEMS pump.
图8A至图8C为微机电泵作动示意图。8A to 8C are schematic diagrams of the operation of the MEMS pump.
图9为本案气体检测模块嵌设配置在行动装置示意图。FIG. 9 is a schematic diagram of the gas detection module embedded in the mobile device of the present invention.
图10为本案气体检测模块组合配置在可携式电子装置的剖面示意图。FIG. 10 is a schematic cross-sectional view of the present gas detection module assembled in a portable electronic device.
附图标记说明Description of reference numerals
1:基座1: base
11:第一表面11: First surface
12:第二表面12: Second surface
13:侧壁面13: Side wall surface
13a:进气凹面13a: Air intake concave
13b:出气凹面13b: Air outlet concave
14:容置空间14: accommodating space
14a:微型泵承载区14a: Micro-pump carrying area
14b:检测区14b: Detection area
14c:导气通路区14c: Air passage area
14d:通气缺口14d: Ventilation gap
14e:连通开口14e: Communication opening
15:进气槽区15: Intake slot area
15a:进气通孔15a: Air intake through hole
15b:进气凹槽15b: Intake groove
16:出气槽区16: Air outlet tank area
16a:出气通孔16a: Air outlet through hole
16b:出气凹槽16b: Air outlet groove
2:微型泵2: Micro pump
21:进气板21: Air intake plate
211:进气孔211: Air intake
212:汇流排槽212: Bus bar slot
213:汇流腔室213: Convergence Chamber
22:共振片22: Resonance sheet
221:中空孔221: Hollow hole
23:压电致动器23: Piezoelectric Actuators
231:悬浮板231: Hoverboard
232:外框232: Outer frame
233:支架233: Bracket
234:压电元件234: Piezoelectric element
235:空隙235: void
236:凸部236: convex part
24:第一绝缘片24: The first insulating sheet
25:导电片25: Conductive sheet
26:第二绝缘片26: Second insulating sheet
27:腔室空间27: Chamber Space
2a:微机电泵2a: MEMS pump
21a:第一基板21a: first substrate
211a:流入孔211a: Inflow hole
212a:第一表面212a: first surface
213a:第二表面213a: Second surface
22a:第一氧化层22a: first oxide layer
221a:汇流通道221a: Busway
222a:汇流腔室222a: Convergence Chamber
23a:第二基板23a: Second substrate
231a:硅晶片层231a: Silicon Wafer Layer
2311a:致动部2311a: Actuator
2312a:外周部2312a: Peripheral
2313a:连接部2313a: Connections
2314a:流体通道2314a: Fluid Channels
232a:第二氧化层232a: second oxide layer
2321a:振动腔室2321a: Vibration Chamber
233a:硅材层233a: Silicon layer
2331a:穿孔2331a: Perforation
2332a:振动部2332a: Vibration Division
2333a:固定部2333a: Fixed part
2334a:第三表面2334a: Third Surface
2335a:第四表面2335a: Fourth Surface
24a:压电组件24a: Piezoelectric components
241a:下电极层241a: lower electrode layer
242a:压电层242a: Piezoelectric layer
243a:绝缘层243a: Insulation layer
244a:上电极层244a: upper electrode layer
3:驱动电路板3: Drive circuit board
4:气体传感器4: Gas sensor
5:薄膜5: Film
6:可携式电子装置6: Portable electronic device
7:行动装置7: Mobile Devices
7a:进气入口7a: Intake inlet
7b:出气出口7b: Air outlet
L:长度L: length
W:宽度W: width
H:厚度H: Thickness
具体实施方式Detailed ways
体现本案特征与优点的一些典型实施例将在后段的说明中详细叙述。应理解的是本案能够在不同的态样上具有各种的变化,其皆不脱离本案的范围,且其中的说明及图示在本质上当作说明之用,而非用以限制本案。Some typical embodiments embodying the features and advantages of the present case will be described in detail in the description of the latter paragraph. It should be understood that this case can have various changes in different aspects, all of which do not depart from the scope of this case, and the descriptions and diagrams therein are essentially used for illustration rather than limiting this case.
请参阅图1A至图1C所示,本案提供一种气体检测模块,包含一基座1、一微型泵2、一驱动电路板3、一气体传感器4以及一薄膜5;其中基座1、微型泵2、驱动电路板3、气体传感器4以及薄膜5以微小材料制出的模块结构,且该模块结构具有一长度、一宽度及一高度,其中,模块结构的长度、宽度及高度介于1毫米(mm) 至999毫米(mm)之间,或者介于1微米(μm)至999微米(μm),或者介于1纳米(nm) 至999纳米(nm)之间,但不以此为限。于本实施例中,模块结构的长度介于1微米至 999微米、宽度介于1微米至999微米以及高度介于1微米至999微米所构成的体积,或者模块结构的长度介于1纳米至999纳米、宽度介于1纳米至999纳米以及高度介于 1纳米至999纳米所构成的体积,但此不以此为限,其体积可依据实际需求任施变化。Please refer to FIGS. 1A to 1C , the present application provides a gas detection module, which includes a
上述的基座1包含有一第一表面11、一第二表面12、四向侧壁面13、一容置空间14、一进气槽区15及一出气槽区16,第一表面11与第二表面12为相对的两表面,四向侧壁面13为第一表面11的侧边纵向延伸至第二表面12侧边所形成,四向侧壁面13其中之一向侧壁面13凹陷一进气凹面13a及一出气凹面13b,进气凹面 13a与出气凹面13b间隔设置;容置空间14自第二表面12朝向第一表面11凹陷在侧壁面13之内区域空间所形成,容置空间14区隔出一微型泵承载区14a、一检测区14b 及一导气通路区14c,而微型泵承载区14a与导气通路区14c通过一通气缺口14d相互连通,检测区14b与导气通路区14c通过一连通开口14e相互连通。The above-mentioned
上述进气槽区15自第一表面11凹陷形成,包含有一进气通孔15a及一进气凹槽15b,进气通孔15a连通至导气通路区14c,进气凹槽15b连接于进气通孔15a 与进气凹面13a之间,并使进气通孔15a与进气凹面13a相互连通。The above-mentioned air
上述出气槽区16自第一表面11凹陷形成,包含有一出气通孔16a及一出气凹槽16b,出气通孔16a连通至微型泵承载区14a,出气凹槽16b连接于出气通孔 16a与出气凹面13b之间,并使出气通孔16a与出气凹面13b相互连通。The air
请同时参阅图1C及图2所示,微型泵2容设于容置空间14的微型泵承载区14a内,并且封盖住出气通孔16a,此外,微型泵2与驱动电路板3电性连接,微型泵2作动受驱动电路板3所提供的驱动信号控制,微型泵2的驱动信号(未图示)由驱动电路板3上提供。Please refer to FIG. 1C and FIG. 2 at the same time, the
请继续参阅图1C所示,驱动电路板3封盖贴合基座1的第二表面12,以构成容置空间14的微型泵承载区14a、检测区14b及导气通路区14c,促使气体得由进气槽区15的进气通孔15a再由出气槽区16的出气通孔16a排出的一导气路径。Please continue to refer to FIG. 1C , the driving
上述气体传感器4定位设置于驱动电路板3上,且与驱动电路板3电性连接,当驱动电路板3贴合至基座1的第二表面12时,气体传感器4对应容设于容置空间14的检测区14b,并检测检测区14b内的气体信息。The above-mentioned
上述薄膜5贴附于基座1的第一表面上,且封盖进气槽区15及出气槽区16,促使气体得由侧壁面的进气凹面13a侧面进气,并通过进气凹槽15b连通进入进气槽区15,再由进气通孔15a进入导气路径,再由出气槽区16的出气通孔16a排出,并通过出气凹槽16b与侧壁面13的出气凹面13b连通而形成侧面排气。The above-mentioned
由上述说明可知,可以借由驱动微型泵2来加速导送气体检测模块外部气体,并由侧壁面13形成侧面进气再导入至导气通路区14c,通过位于检测区14b 内的气体传感器4检测出气体信息,而导入气体再通过微型泵2导送,可以由出气槽区16的出气通孔16a排出,并通过出气凹槽16b与侧壁面13的出气凹面13b连通形成侧面排气;其中,前述的气体传感器4为挥发性有机物传感器,但不以此限。当然,薄膜5不贴附于基座1的第一表面上,促使气体得直接由进气通孔15a进入导气路径,再由出气槽区16的出气通孔16a排出,形成垂直面进气与排气,本案提供气体检测模块可是实际需求来选择侧面进气侧面排气或者垂直面进气与排气的应用。It can be seen from the above description that the external gas of the gas detection module can be accelerated and guided by driving the
请同时参阅图3及图4所示,驱动电路板3提供驱动信号控制微型泵2 作动,微型泵2开始吸取微型泵承载区14a内的气体,并由出气通孔16a排出,此时,微型泵承载区14a呈现负压状态,使得通过通气缺口14d与其相通的导气通路区14c 的气体由通气缺口14d进入微型泵承载区14a,并且开始由进气槽区15的进气通孔 15a汲取气体进入导气通路区14c,而进入导气通路区14c的气体除了进入微型泵承载区14a之外,亦有部分气体由连通开口14e进入检测区14b,供位于检测区14b内的气体传感器4检测出气体信息。Please refer to FIG. 3 and FIG. 4 at the same time, the driving
请参阅图5A及图5B所示,微型泵2包含有包括一进气板21、一共振片 22、一压电致动器23、一第一绝缘片24、一导电片25及第二绝缘片26等结构,其中,压电致动器23对应于共振片22而设置,并使进气板21、共振片22、压电致动器23、第一绝缘片24、导电片25及第二绝缘片26等依序堆叠设置。Please refer to FIG. 5A and FIG. 5B , the
如图5A、图5B及图6C所示,上述进气板21具有至少一进气孔211、至少一汇流排槽212及一汇流腔室213,于本实施例中,进气孔211的数量以4个为较佳,但不以此为限。进气孔211是贯穿进气板21,用以供气体顺应大气压力的作用而自进气孔211流入微型泵2内。进气板21上具有至少一汇流排槽212,其数量与位置与进气板21另一表面的进气孔211对应设置,本实施例的进气孔211其数量为4个,与其对应的汇流排槽212其数量亦为4个;汇流腔室213位于进气板21的中心处,前述的4个汇流排槽212的一端连通于对应的进气孔211,其另一端则连通于进气板21的中心处的汇流腔室213,借此可将自进气孔211进入汇流排槽212的气体引导并汇流集中至汇流腔室213。于本实施例中,进气板21具有一体成型的进气孔211、汇流排槽212及汇流腔室213。于一些实施例中,进气板21的材质可为不锈钢材质所构成,但不以此为限。于另一些实施例中,汇流腔室213的深度与汇流排槽212的深度相同,但不以此为限。As shown in FIG. 5A , FIG. 5B and FIG. 6C , the
上述共振片22是由一可挠性材质所构成,但不以此为限,且于共振片22上具有一中空孔221,是对应于进气板21的汇流腔室213而设置,供气体通过。于另一些实施例中,共振片22是可由一铜材质所构成,但不以此为限。The above-mentioned
上述压电致动器23是由一悬浮板231、一外框232、至少一支架233 以及一压电元件234所共同组装而成;悬浮板231为一正方形型态,并可弯曲振动,外框232环绕悬浮板231设置,至少一支架233连接于悬浮板231与外框232之间,提供弹性支撑的效果,压电元件234亦为正方形型态,贴附于悬浮板231的一表面,用以施加电压产生形变以驱动悬浮板231弯曲振动,且压电元件234的边长小于或等于悬浮板231的边长;其中,悬浮板231、外框232及支架233之间具有多个空隙235,空隙235供气体通过;此外,压电致动器23更包含一凸部236,凸部236设置于悬浮板231的另一表面,并与压电元件234相对设置于悬浮板231的两表面。The above-mentioned
如图6A所示,进气板21、共振片22、压电致动器23、第一绝缘片24、导电片25、第二绝缘片26依序推叠设置,压电致动器23的悬浮板231其厚度小于外框232的厚度,当共振片22堆叠于压电致动器23时,压电致动器23的悬浮板231、外框232与共振片22之间可形成一腔室空间27。As shown in FIG. 6A , the
请再参阅图6B,微型泵2的另一实施例,其元件与前一实施例(图6A) 相同,故不加以赘述,其差异在于,压电致动器23的悬浮板231以冲压成型以远离共振片22的方向延伸,并未与外框232位于同一水平;进气板21、共振片22、压电致动器23、第一绝缘片24、导电片25、第二绝缘片26依序堆叠结合后,其中,悬浮板231一表面与共振片22之间形成一腔室间距,腔室间距将会影响微型泵2的传输效果,故维持一固定的腔室间距对于微型泵2提供稳定的传输效率是十分重要,如此微型泵2对悬浮板231采用冲压方式成型,使其凹陷,让悬浮板231一表面与外框232 一表面两者为非共平面,亦即悬浮板231一表面与外框232一表面不同平面,形成落差,且悬浮板231一表面远离外框232一表面,使得压电致动器23的悬浮板231凹陷形成一空间得与共振片22构成一可调整的腔室间距,直接通过将上述压电致动器23 的悬浮板231采以成形凹陷构成一腔室空间的结构改良,如此一来,所需的腔室间距得以通过调整压电致动器23的悬浮板231成形凹陷距离来完成,有效地简化了调整腔室间距的结构设计,同时也达成简化制程,缩短制程时间等优点。Referring to FIG. 6B again, another embodiment of the
为了了解上述微型泵2提供气体传输的输出作动方式,请继续参阅图 6C至图6E所示,请先参阅图6C,压电致动器23的压电元件234被施加驱动电压后产生形变带动悬浮板231向上位移,此时腔室空间27的容积提升,于腔室空间27内形成了负压,便汲取汇流腔室213内的气体进入腔室空间27内,同时共振片22受到共振原理的影响被同步向上带动,连带增加了汇流腔室213的容积,且因汇流腔室213 内的气体进入腔室空间27的关系,造成汇流腔室213内同样为负压状态,进而通过进气孔211及汇流排槽212来吸取气体进入汇流腔室213内;请再参阅图6D,压电元件234带动悬浮板231向下位移,压缩腔室空间27,同样的,共振片22被悬浮板231 因共振而向下位移,同步推挤腔室空间27内的气体往下通过空隙235向上输送,将气体由微型泵2排出;最后请参阅图6E,当悬浮板231回复原位时,共振片22仍因惯性而向下位移,此时的共振片22将使压缩腔室空间27内的气体向空隙235移动,并且提升汇流腔室213内的容积,让气体能够持续地通过进气孔211、汇流排槽212来汇聚于汇流腔室213内,通过不断地重复上述图6C至图6E所示的微型泵提供气体传输作动步骤,使微型泵能够使气体连续自进气孔211进入进气板21及共振片22所构成流道产生压力梯度,再由空隙235向上输送,使气体高速流动,达到微型泵2传输气体的效果。In order to understand the output operation mode of the above-mentioned
本案的微型泵2的另一实施例可为一微机电泵2a,请参阅图7A及图 7B,微机电泵2a包含有一第一基板21a、一第一氧化层22a、一第二基板23a以及一压电组件24a;补充说明,本实施例的微机电泵2a是通过半导体制程中的磊晶、沉积、光刻及蚀刻等制程,理应无法拆解,为了详述其内部结构,特以分解图详述。Another embodiment of the
第一基板21a为一硅晶片(Si wafer),其厚度介于150至400微米 (μm)之间,第一基板21a具有多个流入孔211a、一第一表面212a、一第二表面213a,于本实施例中,该多个流入孔211a的数量为4个,但不以此为限,且每个流入孔211a 皆由第二表面213a贯穿至第一表面212a,而流入孔211a为了提升流入效果,将流入孔211a自第二表面213a至第一表面212a呈现渐缩的锥形。The
第一氧化层22a为一二氧化硅(SiO2)薄膜,其厚度介于10至20微米 (μm)之间,第一氧化层22a叠设于第一基板21a的第一表面212a上,第一氧化层22a 具有多个汇流通道221a以及一汇流腔室222a,汇流通道221a与第一基板21a的流入孔211a其数量及位置相互对应。于本实施例中,汇流通道221a的数量同样为4个,4 个汇流通道222a的一端分别连通至第一基板21a的4个流入孔211a,而4个汇流通道 221a的另一端则连通于汇流腔室222a,让气体分别由流入孔211a进入之后,通过其对应相连的汇流通道221a后汇聚至汇流腔室222a内。The
第二氧化层232a为一氧化硅层其厚度介于0.5至2微米(μm)之间,形成于硅晶片层231a上,呈中空环状,并与硅晶片层231a定义一振动腔室2321a。硅材层233a呈圆形,位于第二氧化层232a且结合至第一氧化层22a,硅材层233a为二氧化硅(SiO2)薄膜,厚度介于2至5微米(μm)之间,具有一穿孔2331a、一振动部 2332a、一固定部2333a、一第三表面2334a及一第四表面2335a。穿孔2331a形成于硅材层233a的中心,振动部2332a位于穿孔2331a的周边区域,且垂直对应于振动腔室2321a,固定部2333a则为硅材层233a的周缘区域,由固定部2333a固定于第二氧化层232a,第三表面2334a与第二氧化层232a接合,第四表面2335a与第一氧化层22a 接合;压电组件24a叠设于硅晶片层231a的致动部2311a。The
压电组件24a包含有一下电极层241a、压电层242a、绝缘层243a及上电极层244a,下电极层241a叠置于硅晶片层231a的致动部2311a,而压电层242a叠置于下电极层241a,两者通过其接触的区域做电性连接,此外,压电层242a的宽度小于下电极层241a的宽度,使得压电层242a无法完全遮蔽住下电极层241a,在于压电层242a的部分区域以及下电极层241a未被压电层242a所遮蔽的区域上叠置绝缘层243a,最后在于绝缘层243a以及未被绝缘层243a遮蔽的压电层242a的区域上叠置上电极层244a,让上电极层244a得以与压电层242a接触来电性连接,同时利用绝缘层243a阻隔于上电极层244a及下电极层241a之间,避免两者直接接触造成短路。The
请参考第8A至图8C,第8A至8C图为微机电泵2a其作动示意图。请先参考图8A,当压电组件24a的下电极层241a及上电极层244a接收驱动电路板3所传递的驱动电压及驱动信号(未图示)后,将其传导至压电层242a,压电层242a接受驱动电压及驱动信号后,因逆压电效应的影响开始产生形变,会带动硅晶片层231a的致动部2311a开始位移,当压电组件24a带动致动部2311a向上位移拉开与第二氧化层 232a之间的距离,此时,第二氧化层232a的振动腔室2321a的容积将提升,让振动腔室2321a内形成负压,用于将第一氧化层22a的汇流腔室222a内的气体通过穿孔 2331a吸入其中。请继续参阅图8B,当致动部2311a受到压电组件24a的牵引向上位移时,硅材层233a的振动部2332a会因共振原理的影响向上位移,当振动部2332a 向上位移时,会压缩振动腔室2321a的空间并且推动振动腔室2321a内的气体往硅晶片层231a的流体通道2314a移动,让气体能够通过流体通道2314a向上排出,在振动部2332a向上位移来压缩振动腔室2321a的同时,汇流腔室222a的容积因振动部 2332a位移而提升,其内部形成负压,将吸取微机电泵2a外的气体由流入孔211a进入其中,最后如图8C所示,压电组件24a带动硅晶片层231a的致动部2311a向下位移时,将振动腔室2321a的气体往流体通道2314a推动,并将气体排出,而硅材层233a 的振动部2332a亦受致动部2311a的带动向下位移,同步压缩汇流腔室222a的气体通过穿孔2331a向振动腔室2321a移动,后续再将压电组件24a带动致动部2311a向上位移时,其振动腔室2321a的容积会大幅提升,进而有较高的汲取力将气体吸入振动腔室2321a,再重复以上的动作,以至于通过压电组件24a持续带动致动部2311a上下位移且来连动振动部2332a上下位移,通过改变微机电泵2a的内部压力,使其不断地汲取及排出气体,借此以完成微机电泵2a的动作。Please refer to FIGS. 8A to 8C . FIGS. 8A to 8C are schematic diagrams of the operation of the
最后请参阅图1A及图9,本案的气体检测模块气体路径的设计为侧面进气及侧面出气,如此可以将气体检测模块嵌设于一行动装置7内应用,而气体检测模块整体结构设计也可以达成薄型化,其较佳的长度L可介于20mm至30mm之间,较佳的宽度W可介于10mm至20mm之间,较佳的厚度H可介于1mm至6mm之间,搭配于行动装置7上使用,并与行动装置7侧壁上的进气入口7a及出气出口7b对应形成侧面进气及侧面出气,使本案的气体检测模块可轻易地嵌设于行动装置7内实施应用,其中,行动装置7可为智慧型手机、智慧型手表等装置;此外,请参阅图10,本案的气体检测模块的较佳的长度介于20mm至30mm、较佳的宽度介于10mm至20mm、较佳的厚度介于1mm至6mm之间时,亦可组装于可携式电子装置6内,可携式电子装置6可为行动电源、空气品质检测装置、空气清净器等装置。Please refer to FIG. 1A and FIG. 9 finally, the gas path of the gas detection module in this case is designed as side inlet and side outlet, so that the gas detection module can be embedded in a mobile device 7 for application, and the overall structural design of the gas detection module is also Thinning can be achieved, the preferred length L can be between 20mm to 30mm, the preferred width W can be between 10mm and 20mm, and the preferred thickness H can be between 1mm and 6mm. It is used on the mobile device 7, and corresponds to the air inlet 7a and the air outlet 7b on the side wall of the mobile device 7 to form side air intake and side air outlet, so that the gas detection module of this case can be easily embedded in the mobile device 7 for application. , wherein the mobile device 7 can be a smart phone, a smart watch or other devices; in addition, please refer to FIG. 10 , the preferred length of the gas detection module in this case is between 20mm and 30mm, and the preferred width is between 10mm and 20mm. , When the preferred thickness is between 1mm and 6mm, it can also be assembled in a portable electronic device 6, and the portable electronic device 6 can be a mobile power supply, an air quality detection device, an air purifier and other devices.
综上所述,本案所提供的气体检测模块,通过基座的侧壁面形成进气凹面及出气凹面,并于基座表面形成进气槽区及出气槽区,将进气凹面气槽区相通,出气凹面与出气槽区相通,再以薄膜封盖进气槽区与出气槽区,得以实现利用侧面进气以及侧面出气的效果,再辅以微型泵来传输气体,且让本案的基座、微型泵、驱动电路板及气体传感器构成一气体检测模块,且能够轻易的嵌设于行动装置或可携式电子装置,与其搭配,极具产业利用性及进步性。To sum up, in the gas detection module provided in this case, the inlet concave surface and the air outlet concave surface are formed through the side wall surface of the base, and the air inlet groove area and the air outlet groove area are formed on the surface of the base, so that the air inlet concave surface and the air groove area are connected. , the air outlet concave surface is communicated with the air outlet groove area, and then the air inlet groove area and the air outlet groove area are covered with a film, so as to realize the effect of using side air intake and side air outlet, and then supplemented by a micro pump to transmit the gas, and let the base of this case be , a micro pump, a driving circuit board and a gas sensor constitute a gas detection module, which can be easily embedded in a mobile device or a portable electronic device, and is highly industrially applicable and progressive in combination with it.
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