CN211367787U - Roller electroplating automation equipment - Google Patents
Roller electroplating automation equipment Download PDFInfo
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- CN211367787U CN211367787U CN201922320499.5U CN201922320499U CN211367787U CN 211367787 U CN211367787 U CN 211367787U CN 201922320499 U CN201922320499 U CN 201922320499U CN 211367787 U CN211367787 U CN 211367787U
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Abstract
本实用新型公开了辊轴电镀自动化设备,其包括机架、供料系统、载架和送料机械手、及电镀单元,其中供料系统形成供料区,辊轴并排设置在供料区的每个供料槽,载架具有与供料槽一一对应且呈矩形列阵式分布的多个载架通道,送料机械手用于自供料区中取出并排设置的多根辊轴,并向对应排多个载架通道中送入设置。本实用新型一方面能够将位于料仓内的辊轴逐根的落入依次所经过的供料槽,完成多根辊轴相间隔且并排的供料;另一方面矩形列阵分布的载架通道设置,实现多个辊轴相独立的承载,而且每相邻两根辊轴之间互不干扰,确保辊轴电镀的品质,同时承载后所述辊轴呈矩形列阵分别,进而方便辊轴电镀的自动化装载的实施。
The utility model discloses a roller electroplating automation equipment, which comprises a frame, a feeding system, a carrier, a feeding manipulator, and an electroplating unit, wherein the feeding system forms a feeding area, and the rollers are arranged side by side in each of the feeding areas The feeding chute, the carrier has a plurality of carrier channels corresponding to the feeding chute and distributed in a rectangular array, and the feeding manipulator is used to take out a plurality of rollers arranged side by side from the feeding area, and send them to the corresponding rows. The settings are fed into each carrier channel. On the one hand, the utility model can drop the roller shafts located in the silo into the feeding trough one by one, so as to complete the feeding of multiple roller shafts at intervals and side by side; on the other hand, the carriers distributed in a rectangular array The channel setting realizes the independent bearing of multiple roller shafts, and each adjacent two roller shafts do not interfere with each other to ensure the quality of the roller shaft electroplating. Implementation of automated loading of shaft plating.
Description
技术领域technical field
本实用新型属于电镀设备领域,具体涉及一种辊轴电镀自动化设备。The utility model belongs to the field of electroplating equipment, in particular to an automatic equipment for electroplating of a roller shaft.
背景技术Background technique
众所周知,电镀就是利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程,是利用电解作用使金属或其它材料制件的表面附着一层金属膜的工艺从而起到防止金属氧化(如锈蚀),提高耐磨性、导电性、反光性、抗腐蚀性(硫酸铜等)及增进美观等作用。As we all know, electroplating is the process of plating a thin layer of other metals or alloys on the surface of certain metals using the principle of electrolysis. Oxidation (such as rust), improving wear resistance, electrical conductivity, light reflection, corrosion resistance (copper sulfate, etc.) and enhancing aesthetics.
同时,随着高精度细长轴类在办公自动化设备、金融设备和流通设备商应用十分广泛,因此,如何能够高效率完成产品的加工成为了企业的所攻克的难题。例如将辊轴送入电镀液进行电镀时,都是整把的送入,这样一来,堆积在电镀槽中的辊轴无法全面与电镀液接触,造成电镀品质无法满足使用需求。At the same time, with the wide application of high-precision slender shafts in office automation equipment, financial equipment and circulation equipment, how to efficiently complete the processing of products has become a difficult problem for enterprises to overcome. For example, when the rollers are fed into the electroplating solution for electroplating, they are all fed in. As a result, the rollers accumulated in the electroplating tank cannot fully contact the electroplating solution, resulting in the inability of the electroplating quality to meet the needs of use.
因此,需要将辊轴相对隔开,且一次能够完成多根辊轴的电镀处理,这样才能高效率的完成产品的加工。即,市场上急需一种能够一次实现多根辊轴相间隔的进行供料,以便于机械手同时取出多根辊轴送入对应载架网孔中。Therefore, the rollers need to be relatively spaced apart, and the electroplating treatment of multiple rollers can be completed at one time, so that the processing of the product can be completed efficiently. That is to say, there is an urgent need in the market for a method that can realize the spaced feeding of multiple rollers at one time, so that the manipulator can simultaneously take out multiple rollers and send them into the corresponding carrier meshes.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是克服现有技术的不足,提供一种全新的辊轴电镀自动化设备。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a brand-new automatic equipment for electroplating of rollers.
为解决以上技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种辊轴电镀自动化设备,其包括:A roller electroplating automation equipment, comprising:
机架;frame;
供料系统,其包括设置在机架一侧的料架、供料平台和移动料斗,其中供料平台沿着料架长度方向水平延伸设置,且在供料平台的上表面上并排设有多个开口朝上的供料槽,多个供料槽位于供料平台的中部并形成供料区,其中每个供料槽对应匹配对接一根辊轴,且辊轴自端部冒出所述供料槽端部设置;移动料斗包括具有沿着所述供料槽长度方向延伸料仓且出料口位于供料平台上方的料斗本体、驱动料斗本体沿着供料平台的长度方向并经过供料区的移动组件,其中辊轴并排堆设在料仓中,出料口敞开设置,且位于出料口的辊轴自底部支撑在供料平台上;The feeding system includes a feeding rack, a feeding platform and a moving hopper arranged on one side of the frame, wherein the feeding platform is horizontally extended along the length direction of the feeding frame, and a plurality of side by side are arranged on the upper surface of the feeding platform. A feeding chute with an upward opening, a plurality of feeding chute are located in the middle of the feeding platform and form a feeding area, wherein each feeding chute is matched with a roller shaft, and the roller shaft emerges from the end of the The end of the feeding trough is arranged; the moving hopper includes a hopper body with a bunker extending along the length direction of the feeding trough and a discharge port located above the feeding platform, and driving the hopper body along the length direction of the feeding platform and passing through the feeding hopper. The moving assembly of the material area, wherein the roller shafts are stacked side by side in the material bin, the discharge port is open, and the roller shaft located at the discharge port is supported on the feeding platform from the bottom;
载架,其设置在机架上,且具有与供料槽一一对应且呈矩形列阵式分布的多个载架通道;a carrier, which is arranged on the rack and has a plurality of carrier channels corresponding to the feeding troughs one-to-one and distributed in a rectangular array;
送料机械手,其用于自供料区中取出并排设置的多根辊轴,并向对应排多个载架通道中送入设置;A feeding manipulator, which is used to take out a plurality of rollers arranged side by side from the feeding area, and feed them into a plurality of carrier channels in a corresponding row;
电镀单元,其包括电镀槽和电镀处理器。An electroplating unit, which includes an electroplating tank and an electroplating processor.
优选地,供料槽长度小于辊轴的长度,且两端部与外部连通设置,辊轴自两端部分别冒出供料槽的两端部设置。便于机械手的夹取辊轴。Preferably, the length of the feeding trough is less than the length of the roller shaft, and the two ends are communicated with the outside, and the roller shaft is arranged to emerge from the two ends of the feeding trough respectively. It is convenient for the gripping roller of the manipulator.
进一步的,多个供料槽沿着供料区长度方向均匀间隔分布。Further, the plurality of feeding troughs are evenly spaced along the length direction of the feeding zone.
根据本实用新型的一个具体实施和优选方面,每个供料槽的截面相同,且均呈U型,其中U型宽度和高度均为辊轴外径的1~1.2倍。一方面便于辊轴的放置;另一方面也便于实现一根辊轴一个供料槽的放置。According to a specific implementation and preferred aspect of the present invention, each feeding trough has the same cross section and is U-shaped, wherein the U-shaped width and height are both 1 to 1.2 times the outer diameter of the roller shaft. On the one hand, it is convenient to place the roller; on the other hand, it is also convenient to realize the placement of one roller and one feeding chute.
根据本实用新型的又一个具体实施和优选方面,在供料区的一端部形成沿着供料平台的靠栅条,辊轴一端部抵靠在靠栅条,另一端部对齐的冒出供料区的另一端部。这样设置的好处就是:便于机械手准确的取料。According to yet another specific implementation and preferred aspect of the present invention, a grid bar along the feeding platform is formed at one end of the feeding area, one end of the roller shaft abuts against the grid bar, and the other end is aligned with the protruding feeder bar. the other end of the feed area. The advantage of this setting is that it is convenient for the manipulator to take the material accurately.
具体的,靠栅条定位在供料平台的侧边,且能够而根据需要也可以沿着供料平台宽度方向活动调节。这样一来,满足了不同长度的辊轴并排供料的要求了。Specifically, the grid bars are positioned on the side of the feeding platform, and can be movably adjusted along the width direction of the feeding platform as required. In this way, the requirement of side-by-side feeding of rollers of different lengths is met.
根据本实用新型的又一个具体实施和优选方面,料斗本体包括位于两侧的侧板、位于两端部构成料仓的两个端板,其中两侧的侧板自上而下并向内倾斜设置。便于堆码的辊轴能够自动下料。According to yet another specific implementation and preferred aspect of the present invention, the hopper body includes side plates located on both sides and two end plates located at both ends to form a silo, wherein the side plates on both sides are inclined from top to bottom and inwardly. set up. Rollers for easy stacking can be automatically unloaded.
优选地,侧板的长度大于供料平台的宽度,料斗本体还包括沿着料仓长度方向延伸且两端部固定在端板上的定位杆、滑动设置在定位杆上且料仓侧面滑动配合的隔板模块、以及将隔板模块与定位杆相锁定的锁定件。这样一来,通过不同长度的料仓设置,实现不同长度辊轴在料仓的并排堆码,进而实现不同长度辊轴的并排供料。Preferably, the length of the side plate is greater than the width of the feeding platform, and the hopper body further includes a positioning rod extending along the length direction of the silo and having both ends fixed on the end plate, slidably arranged on the positioning rod and slidingly matched with the side of the silo The bulkhead module and the locking piece for locking the bulkhead module with the positioning rod. In this way, through the setting of silos with different lengths, the side-by-side stacking of rollers with different lengths in the silos is realized, and the side-by-side feeding of rollers with different lengths is realized.
进一步的,隔板模块包括自两侧贴设在侧板内壁的模板本体、自模块本体的底部向下延伸且设置在出料口内的插接部,其中在模板本体上开设有供定位杆穿过的连接孔,插接部能够随着模板本体移动在出料口中滑动设置。Further, the partition module includes a formwork body attached to the inner wall of the side plate from both sides, a plug-in portion extending downward from the bottom of the module body and disposed in the discharge port, wherein the formwork body is provided with a hole for the positioning rod to pass through. Through the connecting hole, the plug part can be slidably arranged in the discharge port with the movement of the template body.
根据本实用新型的又一个具体实施和优选方面,移动组件包括沿着供料平台长度方向设置在料架上的滑轨、与滑轨匹配对接且固定连接在料斗本体上的滑座、以及驱动滑座在滑轨上移动的驱动器。According to yet another specific implementation and preferred aspect of the present invention, the moving assembly includes a sliding rail arranged on the material rack along the length direction of the feeding platform, a sliding seat matched with the sliding rail and fixedly connected to the hopper body, and a drive A drive for the carriage to move on the rails.
优选地,滑轨有两条,且平行设置,滑座包括分别连接在料斗本体的相对两端部第一座体和第二座体,其中第一座体和第二座体分别与两条滑轨匹配对接。Preferably, there are two sliding rails and they are arranged in parallel, and the sliding seat includes a first seat body and a second seat body respectively connected to opposite ends of the hopper body, wherein the first seat body and the second seat body are respectively connected with the two sliding rails. The slide rails match the butt.
优选地,驱动器包括与滑轨平行设置且对应设置在供料平台一侧的丝杆、与丝杆相配合且固定连接在第一座体上的螺母座、以及驱动丝杆绕自身轴线转动的马达。Preferably, the driver comprises a lead screw arranged in parallel with the slide rail and correspondingly arranged on one side of the feeding platform, a nut seat matched with the lead screw and fixedly connected to the first base body, and a drive screw to rotate around its own axis. motor.
根据本实用新型的又一个具体实施和优选方面,载架,其包括:According to yet another specific implementation and preferred aspect of the present invention, a carrier includes:
料框,其由多根框杆拼接而成,且内部形成有长方体料腔;A material frame, which is formed by splicing a plurality of frame rods, and a cuboid material cavity is formed inside;
载体,其包括沿着料框长度或宽度方向并排插接在长方体料腔中的多个分载单元,其中每个分载单元包括呈长方体的载框、设置在载框内且沿着载框的高度方向相间隔分布的支撑底层和网格定位层,该网格定位层上具有呈矩形列阵分布的多个网格槽,网格定位层至少有两层且上下间隔分布,其中上下分布的网格定位层的网格槽一一对齐设置,且对齐的所述网格槽形成所述载架通道,每根辊轴的下端垂直插入上下隔开的网格定位层的网格槽并架设在支撑底层上。A carrier, which includes a plurality of load-sharing units inserted side by side in the cuboid material cavity along the length or width direction of the material frame, wherein each load-sharing unit includes a rectangular parallelepiped carrier frame, arranged in the carrier frame and along the carrier frame The supporting bottom layer and the grid positioning layer are distributed at intervals in the height direction, and the grid positioning layer has a plurality of grid slots distributed in a rectangular array. The grid grooves of the grid positioning layer are aligned one by one, and the aligned grid grooves form the carrier channel, and the lower end of each roller shaft is vertically inserted into the grid grooves of the grid positioning layer separated up and down and Mounted on the support base.
优选地,支撑底层位于载框底部的侧面上,且为钢丝网层,其中钢丝网层的网孔小于辊轴的外径。Preferably, the supporting bottom layer is located on the side of the bottom of the carrier frame, and is a steel mesh layer, wherein the mesh of the steel mesh layer is smaller than the outer diameter of the roller shaft.
根据本实用新型的一个具体实施和优选方面,网格定位层有两层且分别为上网格定位层和中网格定位层,其中上网格定位层固定在载框顶部的侧面上,中网格定位层上下滑动调节地设置在上网格定位层和支撑底层之间,当辊轴装载时,辊轴上端部冒出上网格定位层设置。According to a specific implementation and preferred aspect of the present invention, the grid positioning layer has two layers, which are an upper grid positioning layer and a middle grid positioning layer, wherein the upper grid positioning layer is fixed on the side of the top of the carrier frame, and the middle grid positioning layer is fixed on the side of the top of the carrier frame. The positioning layer is arranged between the upper grid positioning layer and the supporting bottom layer in a sliding and adjusting manner. When the roller is loaded, the upper end of the roller emerges from the upper grid positioning layer.
优选地,中网格定位层包括形成矩形的边框杆、位于边框杆上横竖交接构成网格槽的网格模块,其中边框杆在矩形拐角处形成有与载框高度方向的框杆匹配的连接缺口,分载单元还包括用于将边框杆与载框高度方向的框杆相锁定的锁定件,其中当锁定件解锁后,边框杆能够相对载框高度方向的框杆上下运动,同时还能够自载框高度方向的框杆上拆卸下来。这样一来,十分方便中网格定位层更换。Preferably, the middle grid positioning layer comprises a frame rod forming a rectangle, a grid module located on the frame rod and intersecting horizontally and vertically to form a grid slot, wherein the frame rod is formed at the corner of the rectangle with a connection matching the frame rod in the height direction of the carrier frame The notch, the load distribution unit also includes a locking piece for locking the frame rod with the frame rod in the height direction of the carrier frame, wherein when the locking member is unlocked, the frame rod can move up and down relative to the frame rod in the height direction of the carrier frame, and can also Remove it from the frame bar in the height direction of the self-carrying frame. In this way, it is very convenient to replace the middle grid positioning layer.
根据本实用新型的又一个具体实施和优选方面,长方体料腔包括位于上部的上部载腔和位于下部的下部载腔,分载单元有多个,其中一部分并排架设在所述料框的下部载腔,另一部分并排架设在料框的上部载腔。According to yet another specific implementation and preferred aspect of the present invention, the cuboid material cavity includes an upper carrier cavity located at the upper part and a lower carrier cavity located at the lower part, and there are multiple load-sharing units, some of which are arranged side by side on the lower part of the material frame to carry the load. The other part is set side by side in the upper carrier cavity of the material frame.
优选地,在料框的下部载腔的底部并排分布有多根定位杆,其中每根定位杆均沿着料框的宽度方向延伸;在每一个载框底部分别形成有与所述定位杆相匹配的对接槽。Preferably, a plurality of positioning rods are distributed side by side at the bottom of the lower carrier cavity of the material frame, wherein each positioning rod extends along the width direction of the material frame; and the bottom of each carrier frame is respectively formed with the positioning rods Matching docking slots.
优选地,多根定位杆中每两根构成一组,每一个载框自底部的对接槽架设在对应的两根定位杆上。Preferably, every two of the plurality of positioning rods constitute a group, and each carrier frame is erected on the corresponding two positioning rods from the docking groove at the bottom.
进一步的,在每个载框顶部的相对两侧分别设有挂接耳,每个分载单元的两个挂接耳分别挂接在上部载腔顶部两侧的长边杆上,多个分载单元沿着长边杆的长度方向并排设置。Further, hooking ears are respectively provided on opposite sides of the top of each carrier frame, and the two hooking ears of each load-sharing unit are respectively hooked to the long-side rods on both sides of the top of the upper carrier cavity. The load cells are arranged side by side along the length of the long-side rod.
优选地,在两侧长边杆上分别设有多组挂接槽,分载单元分别自两个挂接耳挂设在每组挂接槽上。Preferably, a plurality of sets of hanging grooves are respectively provided on the long-side rods on both sides, and the load distribution units are respectively hung on each set of hanging grooves from two hanging ears.
具体的,挂接耳包括沿着载框顶部两侧的长边杆向外延伸的挂接杆、以及将挂接杆端部相连接的连接杆,每组挂接槽有四个,且两两对应设置在两侧长边杆上,其中挂接耳自两根挂接杆挂接在对应侧长边杆上的两个挂接槽上。Specifically, the hooking ears include hooking rods extending outward along the long side rods on both sides of the top of the carrier frame, and connecting rods connecting the ends of the hooking rods. There are four hooking grooves in each group, and two The two are correspondingly arranged on the long side rods on both sides, wherein the hooking ears are hooked from the two hooking rods to the two hooking grooves on the corresponding side long side rods.
此外,送料机械手包括形成与多个供料槽一一对应夹槽的夹头、驱动夹头沿着X轴和Y轴方向在所述机架上移动的横移机构、驱动所述夹头绕X轴的轴向转动设置的翻转机构。In addition, the feeding manipulator includes a collet that forms a one-to-one correspondence with a plurality of feeding troughs, a traverse mechanism that drives the collet to move on the frame along the X-axis and the Y-axis direction, and drives the collet to move around the frame. The overturning mechanism provided by the axial rotation of the X-axis.
具体的,翻转机构包括对应设置在夹头相对两侧、且与夹头相转动连接的翻转座、以及设置在翻转座上驱动夹头在水平和垂直状态切换翻转的翻转驱动器。Specifically, the flipping mechanism includes flipping seats disposed on opposite sides of the collet and rotatably connected to the collet, and a flipping driver disposed on the flipping seat to drive the collet to switch and flip between horizontal and vertical states.
由于以上技术方案的实施,本实用新型与现有技术相比具有如下优点:Due to the implementation of the above technical solutions, the present invention has the following advantages compared with the prior art:
本实用新型一方面能够将位于料仓内的辊轴逐根的落入依次所经过的供料槽,完成多根辊轴相间隔且并排的供料;另一方面矩形列阵分布的载架通道设置,实现多个辊轴相独立的承载,而且每相邻两根辊轴之间互不干扰,确保辊轴电镀的品质,同时承载后所述辊轴呈矩形列阵分别,进而方便辊轴电镀的自动化装载的实施。On the one hand, the utility model can drop the roller shafts located in the silo into the feeding trough one by one, so as to complete the feeding of multiple roller shafts at intervals and side by side; on the other hand, the carriers distributed in a rectangular array The channel setting realizes the independent bearing of multiple roller shafts, and each adjacent two roller shafts do not interfere with each other to ensure the quality of the roller shaft electroplating. Implementation of automated loading of shaft plating.
附图说明Description of drawings
图1为本实用新型辊轴电镀自动化设备的结构示意图(移出载架);Fig. 1 is the structural representation of the roller electroplating automation equipment of the present utility model (removed from the carrier);
图2为图1的主视示意图;Fig. 2 is the schematic front view of Fig. 1;
图3为图1中供料平台的结构放大示意图;Fig. 3 is the structural enlarged schematic diagram of the feeding platform in Fig. 1;
图4为图1的左视示意图;Fig. 4 is the left side schematic diagram of Fig. 1;
图5为本实用新型载架的结构示意图;Fig. 5 is the structural representation of the utility model carrier;
图6为图5中料框的结构示意图;Fig. 6 is the structural representation of the material frame in Fig. 5;
图7为图5中分载单元的结构示意图;Fig. 7 is the structural representation of the load sharing unit in Fig. 5;
其中:A、机架;Among them: A, rack;
B、载架;B1、料框;1a、框杆;Q、长方体料腔;q1、上部载腔;q2、下部载腔;1b、长边杆;B10、定位杆;B2、载体;B20、分载单元;200、载框;c1、对接槽;201、支撑底层;202、网格定位层;w、网格槽;s、上网格定位层;z、中网格定位层;z1、边框杆;z2、网格模块;g、挂接槽;203、挂接耳;e、挂接杆;f、连接杆;B, carrier; B1, material frame; 1a, frame rod; Q, cuboid material cavity; q1, upper carrier cavity; q2, lower carrier cavity; 1b, long side rod; B10, positioning rod; B2, carrier; B20, Load sharing unit; 200, carrier frame; c1, docking slot; 201, supporting bottom layer; 202, grid positioning layer; w, grid slot; s, upper grid positioning layer; z, middle grid positioning layer; z1, frame rod; z2, grid module; g, mounting slot; 203, mounting ear; e, mounting rod; f, connecting rod;
C、供料系统;1、料架;2、供料平台;20、供料槽;21、靠栅条;3、移动料斗;30、料斗本体;3a、侧板;3b、端板;3c、定位杆;3d、隔板模块;31、移动组件;310、滑轨;311、滑座;a1、第一座体;a2、第二座体;312、驱动器;a、丝杆;b、螺母座;c、马达;C. Feeding system; 1. Feeding rack; 2. Feeding platform; 20. Feeding chute; 21. Relying grid; 3. Moving hopper; 30. Hopper body; 3a, Side plate; 3b, End plate; 3c , positioning rod; 3d, partition module; 31, moving assembly; 310, slide rail; 311, sliding seat; a1, first seat body; a2, second seat body; 312, driver; a, screw rod; b, Nut seat; c, motor;
D、送料机械手;D1、夹头;D2、横移机构;d1、第一机构;d10、传动丝杆;d11、传动滑轨;d14、传动架座;h、滑座;k、连接座;d13、传动马达;d2、第二机构;d20、丝杆;d21、滑轨;d22、驱动马达;D3、翻转机构;d30、翻转座;d31、翻转驱动器;D, feeding manipulator; D1, chuck; D2, traverse mechanism; d1, first mechanism; d10, transmission screw; d11, transmission slide rail; d14, transmission frame seat; h, sliding seat; k, connecting seat; d13, transmission motor; d2, second mechanism; d20, screw rod; d21, slide rail; d22, drive motor; D3, flipping mechanism; d30, flipping seat; d31, flipping driver;
L、支撑滚轮。L, support rollers.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图与具体实施方式对本实用新型做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present utility model more clearly understood, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not subject to the specific embodiments disclosed below. limit.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" ", "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated A device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection connected, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction between the two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the utility model, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
如图1所示,按照本实施例辊轴电镀自动化设备,其包括机架A、载架B、供料系统C、送料机械手D、电镀单元(图中未显示)。As shown in FIG. 1 , according to this embodiment, the roller electroplating automation equipment includes a frame A, a carrier B, a feeding system C, a feeding robot D, and an electroplating unit (not shown in the figure).
具体的,机架A是有多根型材杆对接而成,其中机架A的内部形成放置载架B或者电镀槽的放置区,并且在放置区的底部还设有支撑滚轮L,这样一来,不管是电镀槽还是载架B,都十分方便自机架A中取出。Specifically, the frame A is formed by butt-joining a plurality of profile bars, wherein the inside of the frame A forms a placement area for placing the carrier B or the electroplating tank, and a supporting roller L is also provided at the bottom of the placing area. , whether it is the electroplating tank or the carrier B, it is very convenient to take it out from the rack A.
本例中,电镀单元包括电镀槽和电镀处理器,其中载架B放置在支撑滚轮L上,电镀槽位于机架A的一侧,当整个载架B上层和下层全部装载完成后,直接推出机架A,然后送入电镀槽中进行电镀处理。In this example, the electroplating unit includes an electroplating tank and an electroplating processor, in which the carrier B is placed on the support roller L, and the electroplating tank is located on one side of the rack A. When the entire carrier B upper and lower layers are fully loaded, it is directly pushed out Rack A, and then sent to the electroplating tank for electroplating treatment.
具体的,电镀处理采用常规手段来实施,在此不对其进行详细阐述,同时申请人也解释说明一点,本申请的改进在如何实现辊轴的自动供料(也就是供料系统C)。Specifically, the electroplating process is implemented by conventional means, which will not be described in detail here, and the applicant also explained that the improvement of the present application is how to realize the automatic feeding of the roller shaft (ie feeding system C).
结合图2至图4所示,供料系统C包括设置在机架A一侧的料架1、设置在料架1上的供料平台2和滑动设置在料架1上的移动料斗3。2 to 4 , the feeding system C includes a
具体的,料架1也是采用多根型材杆拼接而成。Specifically, the
供料平台2呈矩形,且通过型材杆架设在料架1上。The
再次参见图3所示,在供料平台2的中部并排设有多个供料槽20,多个供料槽20形成供料区,每个供料槽20自供料平台2的上表面向内凹陷设置。Referring again to FIG. 3 , a plurality of feeding
具体的,多个供料槽20沿着供料区长度方向均匀间隔分布。Specifically, the plurality of feeding
供料槽20呈U型,且U型的宽度和高度相等,均为辊轴外径的1.1倍。一方面便于辊轴的放置;另一方面也便于实现一根辊轴一个供料槽的放置。The feeding
供料槽20长度小于辊轴的长度,且两端部与外部连通设置,辊轴自两端部分别冒出供料槽20的两端部设置。便于机械手的夹取辊轴。The length of the feeding
同时,在供料区的一端部形成沿着供料平台2的靠栅条21,辊轴一端部抵靠在靠栅条21,另一端部对齐的冒出供料区的另一端部。这样设置的好处就是:便于机械手准确的取料。At the same time, a
具体的,靠栅条21定位在供料平台2的侧边,且能够而根据需要也可以沿着供料平台2宽度方向活动调节。这样一来,满足了不同长度的辊轴并排供料的要求了。Specifically, the grid bars 21 are positioned on the side of the
移动料斗3,其包括具有沿着供料槽20长度方向延伸料仓且出料口位于供料平台2上方的料斗本体30、驱动料斗本体30沿着供料平台2的长度方向并经过供料区的移动组件31,其中辊轴并排堆设在料仓中,出料口敞开设置,且位于出料口的辊轴自底部支撑在供料平台2上,当料斗本体30自供料平台2一端部向另一端部移动经过供料区时,位于料仓内的辊轴逐根的落入依次所经过的供料槽20,完成多根辊轴相间隔且并排的供料。The moving hopper 3 includes a
料斗本体30包括位于两侧的侧板3a、位于两端部构成料仓的两个端板3b,其中两侧的侧板3a自上而下并向内倾斜设置。便于堆码的辊轴能够自动下料。The
侧板3a的长度大于供料平台2的宽度,料斗本体30还包括沿着料仓长度方向延伸且两端部固定在端板3b上的定位杆3c、滑动设置在定位杆3c上且料仓侧面滑动配合的隔板模块3d、以及将隔板模块3d与定位杆3c相锁定的锁定件(图中未显示,但不难想到)。这样一来,通过不同长度的料仓设置,实现不同长度辊轴在料仓的并排堆码,进而实现不同长度辊轴的并排供料。The length of the
隔板模块3d包括自两侧贴设在侧板内壁的模板本体、自模块本体的底部向下延伸且设置在出料口内的插接部,其中在模板本体上开设有供定位杆穿过的连接孔,插接部能够随着模板本体移动在出料口中滑动设置。The
移动组件31包括沿着供料平台2长度方向设置在料架1上的滑轨310、与滑轨310匹配对接且固定连接在料斗本体30上的滑座311、以及驱动滑座311在滑轨310上移动的驱动器312。The moving
具体的,滑轨310有两条,且平行设置。Specifically, there are two
滑座311包括分别连接在料斗本体30的相对两端部第一座体a1和第二座体a2,其中第一座体a1和第二座体a2分别与两条滑轨310匹配对接。The sliding
驱动器312包括与滑轨310平行设置且对应设置在供料平台2一侧的丝杆a、与丝杆a相配合且固定连接在第一座体a1上的螺母座b、以及驱动丝杆a绕自身轴线转动的马达c。The
因此,本实施例的供料过程如下:Therefore, the feeding process of the present embodiment is as follows:
先根据辊轴的长度调节隔板模块3d的位置,使得料仓并排堆码多根辊轴,然后由马达c驱动丝杆a转动,使得螺母座b沿着丝杆a长度方向移动,并在滑轨310和滑座311的导向配合下,自一端部向另一端部移动,并经过并排的多个供料槽20的供料区,位于料仓内的辊轴逐根的落入依次所经过的供料槽20,完成多根辊轴相间隔且并排的供料。First, adjust the position of the
结合图5至图7所示,载架A,其包括料框B1和载体B2,其中载体B2包括沿着料框B1长度或宽度方向并排插接在长方体料腔Q中的多个分载单元B20。5 to 7, the carrier A includes a material frame B1 and a carrier B2, wherein the carrier B2 includes a plurality of load-sharing units that are inserted into the cuboid material cavity Q side by side along the length or width direction of the material frame B1 B20.
结合图2所示,料框B1是有多根框杆1a拼接而成,且内部形成有长方体料腔,其中框杆1a采用不锈钢钢筋或者钢管。Referring to Figure 2, the material frame B1 is formed by splicing a plurality of frame rods 1a, and a cuboid material cavity is formed inside, wherein the frame rod 1a is made of stainless steel bars or steel pipes.
每个分载单元B20包括呈长方体的载框200、设置在载框200内且沿着载框200的高度方向相间隔分布的支撑底层201和网格定位层202。Each load-sharing unit B20 includes a
本例中,网格定位层202有两层,且上下间隔分布。In this example, the
每个网格定位层202上具有呈矩形列阵分布的多个网格槽w,也就是说,网格槽w横向成排纵向成列分布。Each
上下分布的网格定位层202的网格槽w一一对齐设置,且对齐的网格槽w形成载架通道。The grid grooves w of the
每根辊轴的下端垂直插入上下隔开的网格定位层202的网格槽w并架设在支撑底层201上。The lower end of each roller is vertically inserted into the grid grooves w of the
支撑底层201位于载框200底部的侧面上,且为钢丝网层,其中钢丝网层的网孔小于辊轴的外径。The supporting
具体的,两层网格定位层202分别为上网格定位层s和中网格定位层z,其中上网格定位层s固定在载框200顶部的侧面上,中网格定位层z上下滑动调节地设置在上网格定位层s和底部支撑底层201之间,当辊轴装载时,辊轴上端部冒出上网格定位层s设置。Specifically, the two grid positioning layers 202 are an upper grid positioning layer s and a middle grid positioning layer z, wherein the upper grid positioning layer s is fixed on the side of the top of the
本例中,中网格定位层z包括形成矩形的边框杆z1、位于边框杆z1上横竖交接构成网格槽w的网格模块z2,其中边框杆z1在矩形拐角处形成有与载框200高度方向的框杆匹配的连接缺口。In this example, the middle grid positioning layer z includes a frame bar z1 forming a rectangle, and a grid module z2 located on the frame bar z1 and intersecting horizontally and vertically to form a grid slot w, wherein the frame bar z1 is formed at the corner of the rectangle with the
分载单元B20还包括用于将边框杆z1与载框200高度方向的框杆相锁定的锁定件(图中未显示),其中当锁定件解锁后,边框杆z1能够相对载框200高度方向的框杆上下运动,同时还能够自载框200高度方向的框杆上拆卸下来。这样一来,十分方便中网格定位层z更换。The load-sharing unit B20 also includes a locking member (not shown in the figure) for locking the frame rod z1 with the frame rod in the height direction of the
具体的,锁定件解锁后,中网格定位层z翻转,这样就可以从载框200中取出。Specifically, after the locking member is unlocked, the middle grid positioning layer z is turned over so that it can be taken out from the
长方体料腔Q包括位于上部的上部载腔q1和位于下部的下部载腔q2,分载单元B20有多个,其中一部分并排架设在料框B1的下部载腔q2,另一部分并排架设在料框B1的上部载腔q1。The cuboid material chamber Q includes an upper carrier chamber q1 located at the upper part and a lower carrier chamber q2 located at the lower part, and there are multiple load-sharing units B20, some of which are arranged side by side on the lower carrier chamber q2 of the material frame B1, and the other part is arranged side by side on the material frame The upper carrier cavity q1 of B1.
具体的,位于上部载腔q1中的分载单元B20和位于下部载腔q2中的分载单元B20相间隔设置,也就是说,在实际操作中,先将下部载腔q2中并排装满分载单元B20,再将上部载腔q1中并排装满分载单元B20,其中上下的两个分载单元B20对齐设置。Specifically, the load sharing unit B20 located in the upper loading chamber q1 and the loading sharing unit B20 located in the lower loading chamber q2 are arranged at intervals, that is, in actual operation, the lower loading chamber q2 is firstly filled side by side with full points Loading unit B20, and then filling the upper loading chamber q1 with load-sharing units B20 side by side, wherein the two upper and lower load-sharing units B20 are arranged in alignment.
为了方便分载单元B20和料框B1的定位,本例中,在料框B1的下部载腔q2的底部并排分布有多根定位杆B10,其中每根定位杆B10均沿着料框B1的宽度方向延伸;在每一个载框200底部分别形成有与定位杆B10相匹配的对接槽c1。In order to facilitate the positioning of the unloading unit B20 and the material frame B1, in this example, a plurality of positioning rods B10 are distributed side by side at the bottom of the lower carrier cavity q2 of the material frame B1, and each positioning rod B10 is along the length of the material frame B1. Extends in the width direction; at the bottom of each
多根定位杆B10中每两根构成一组,每一个载框200自底部的对接槽c架设在对应的两根定位杆B10上。Two of the plurality of positioning rods B10 form a group, and each
在每个载框200顶部的相对两侧分别设有挂接耳203,每个分载单元B20的两个挂接耳203分别挂接在上部载腔q1顶部两侧的长边杆1b上,多个分载单元B20沿着长边杆1b的长度方向并排设置。Mounting
在两侧长边杆1b上分别设有多组挂接槽g,分载单元B20分别自两个挂接耳203挂设在每组挂接槽g上。A plurality of sets of hanging grooves g are respectively provided on the long-
具体的,挂接耳203包括沿着载框200顶部两侧的长边杆1b向外延伸的挂接杆e、以及将挂接杆e端部相连接的连接杆f,每组挂接槽g有四个,且两两对应设置在两侧长边杆1b上,其中挂接耳203自两根挂接杆e挂接在对应侧长边杆1b上的两个挂接槽g上。Specifically, the hanging
此外,送料机械手D包括形成与多个供料槽一一对应夹槽的夹头D1、驱动夹头D1沿着X轴和Y轴方向在机架A上移动的横移机构D2、驱动夹头D1绕X轴的轴向转动设置的翻转机构D3。In addition, the feeding manipulator D includes a collet D1 that forms a one-to-one correspondence with a plurality of feeding grooves, a traverse mechanism D2 that drives the collet D1 to move on the frame A along the X-axis and Y-axis directions, and a driving collet D1 rotates around the axial direction of the X-axis and is provided with a turning mechanism D3.
本例中,翻转机构D3包括对应设置在夹头D1相对两侧、且与夹头D1相转动连接的翻转座d30、以及设置在翻转座d30上驱动夹头D1在水平和垂直状态切换(0°~90°)翻转的翻转驱动器d31(也就是翻转马达)。因为,供料槽上的辊轴是水平设置,而用于定位辊轴的载架通道是竖直设置,因此,需要一个水平翻转,以及便于并排辊轴插入并排的载架通道中,以实现辊轴独立且隔开在电解液中实施电解。In this example, the flipping mechanism D3 includes a flipping seat d30 that is correspondingly disposed on opposite sides of the collet D1 and is rotatably connected to the collet D1, and is disposed on the flipping seat d30 to drive the collet D1 to switch between the horizontal and vertical states (0 °~90°) flipping drive d31 (that is, flipping motor). Because the rollers on the feed chute are arranged horizontally, and the carrier channel for positioning the rollers is arranged vertically, a horizontal flip is required, and the side-by-side rollers are easily inserted into the side-by-side carrier channels to achieve The rollers perform electrolysis in the electrolyte solution independently and spaced apart.
具体的,横移机构D2包括沿X轴方向延伸的第一机构d1、沿Y轴方向延伸的第二机构d2。Specifically, the traverse mechanism D2 includes a first mechanism d1 extending along the X-axis direction, and a second mechanism d2 extending along the Y-axis direction.
第一机构d1包括沿着X轴方向延伸传动丝杆d10和传动滑轨d11、以及传动架座d14、传动马达d13,其中沿着X轴方向延伸传动丝杆d10和与传动滑轨d11对应设置在机架A的相对两侧,传动马达d13设置在机架A上,且能够正反向转动调节。The first mechanism d1 includes a transmission screw d10 and a transmission rail d11 extending along the X-axis direction, a transmission frame d14, and a transmission motor d13, wherein the transmission screw d10 is extended along the X-axis direction and is arranged corresponding to the transmission rail d11 On the opposite sides of the frame A, the transmission motor d13 is arranged on the frame A, and can be rotated and adjusted in the forward and reverse directions.
传动架座d14包括与传动滑轨d11匹配对接的滑座h、与传动丝杆d10匹配对接的丝杆座、用于将丝杆座和滑座h相连接的连接座k,其中第二机构d2和夹头D1设置在连接座k上。The transmission frame seat d14 includes a sliding seat h matched with the transmission slide rail d11, a screw seat matched with the transmission screw d10, and a connecting seat k used to connect the screw seat and the sliding seat h, wherein the second mechanism The d2 and the collet D1 are arranged on the connecting seat k.
第二机构d2包括沿着Y轴方向延伸且设置在连接座k上的丝杆d20、与丝杆d20平行设置且固定在连接座k上的滑轨d21、以及驱动马达d22,其中丝杆d20与夹头D1一端部的翻转座d30配合连接,且夹头D1另一端部的翻转座d30滑动设置在滑轨d21。The second mechanism d2 includes a lead screw d20 extending along the Y-axis direction and disposed on the connection base k, a slide rail d21 arranged in parallel with the lead screw d20 and fixed on the connecting base k, and a drive motor d22, wherein the lead screw d20 It is matched and connected with the inversion seat d30 at one end of the collet D1, and the inversion seat d30 at the other end of the collet D1 is slidably arranged on the slide rail d21.
驱动马达d22设置在连接座k上,且能够正反向转动调节。The drive motor d22 is arranged on the connection base k, and can be rotated and adjusted in forward and reverse directions.
以上对本实用新型做了详尽的描述,其目的在于让熟悉此领域技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型的精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The present utility model has been described in detail above, and its purpose is to enable those who are familiar with the technology in this field to understand the content of the present utility model and implement it, and cannot limit the scope of protection of the present utility model with this, all according to the spirit of the present utility model Substantially equivalent changes or modifications should be covered within the protection scope of the present invention.
Claims (10)
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CN111020679A (en) * | 2019-12-21 | 2020-04-17 | 橡技工业(苏州)有限公司 | Roll shaft electroplating automation equipment |
CN112210815A (en) * | 2020-10-17 | 2021-01-12 | 刘虎 | Intelligent electroplating device for surface of metal pipe fitting |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111020679A (en) * | 2019-12-21 | 2020-04-17 | 橡技工业(苏州)有限公司 | Roll shaft electroplating automation equipment |
CN111020679B (en) * | 2019-12-21 | 2025-02-07 | 橡技工业(苏州)有限公司 | Roller electroplating automation equipment |
CN112210815A (en) * | 2020-10-17 | 2021-01-12 | 刘虎 | Intelligent electroplating device for surface of metal pipe fitting |
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