CN211353135U - Double-row front-mounted corn ensiling and ear picking integrated machine - Google Patents
Double-row front-mounted corn ensiling and ear picking integrated machine Download PDFInfo
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- 240000008042 Zea mays Species 0.000 title claims abstract description 40
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 40
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 40
- 235000005822 corn Nutrition 0.000 title claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 135
- 238000007599 discharging Methods 0.000 claims description 31
- 239000004460 silage Substances 0.000 claims description 31
- 239000010902 straw Substances 0.000 claims description 13
- 235000013399 edible fruits Nutrition 0.000 claims description 12
- 230000005089 fruit drop Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 235000013339 cereals Nutrition 0.000 abstract 4
- 230000008878 coupling Effects 0.000 abstract 2
- 238000010168 coupling process Methods 0.000 abstract 2
- 238000005859 coupling reaction Methods 0.000 abstract 2
- 239000004462 maize silage Substances 0.000 abstract 1
- 238000003306 harvesting Methods 0.000 description 14
- 238000005457 optimization Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 210000005069 ears Anatomy 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241001124569 Lycaenidae Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及农用机械设备技术领域,尤其涉及到一种双行前置式玉米青贮摘穗一体机。The utility model relates to the technical field of agricultural machinery and equipment, in particular to a double-row front-type corn silage ear picking integrated machine.
背景技术Background technique
随着养殖业的蓬勃发展,对饲料的需求量也越来越多,青贮玉米的种植面积也越来越大,但是青贮玉米的收割期短,需要在一定时期内快速的收割,否则会造成青贮玉米的质量下降,简单的青贮机械难以实现茎穗分离收获,分别利用,利用效率低。目前,我国青贮玉米以小面积种植为主,大型联合机械作业的空闲时间大于纯作业时间,机器利用率低,且大型青贮收获机售价高,农民难以承受。针对上述问题,本实用新型针对目前国内青贮玉米存在的问题,研发了一款小型双行前置式玉米青贮摘穗一体机,直接挂接在拖拉机上即可进行青贮、摘穗作业,安装方便,机具利用率高,适用性强。国内科研院校、企业研发了多种机具,形式多样,均与本实用新型不同。With the vigorous development of the breeding industry, the demand for feed is also increasing, and the planting area of silage corn is also increasing. However, the harvest period of silage corn is short, and it needs to be harvested quickly within a certain period of time, otherwise it will cause The quality of silage corn decreases, and it is difficult to separate and harvest stems and ears with simple silage machinery, and the utilization efficiency is low. At present, silage corn in my country is mainly planted in small areas. The idle time of large-scale combined machinery operation is longer than the pure operation time, the utilization rate of the machine is low, and the price of large-scale silage harvesters is high, which is unbearable for farmers. In view of the above-mentioned problems, the utility model has developed a small double-row front-mounted corn silage and ear-picking machine, which can be directly connected to the tractor for silage and ear-picking operations, and is easy to install. , The utilization rate of equipment is high, and the applicability is strong. Domestic scientific research institutions and enterprises have developed a variety of machines and tools in various forms, all of which are different from the present utility model.
申请号为201520385734.6的中国专利提供了一种前置式玉米青贮收割机,这种青贮机收割机,无法实现摘穗作业,割刀粉碎效果差,无法投入市场使用。The Chinese patent with the application number of 201520385734.6 provides a front-mounted corn silage harvester. This kind of silage harvester cannot realize the ear picking operation, and the cutting knife has poor crushing effect, so it cannot be put into use in the market.
申请号为201711446491.2的中国专利提供了一种玉米秸秆青贮机,这种青贮机割刀结构和粉碎机构均与本实用新型不同The Chinese patent with the application number of 201711446491.2 provides a corn stalk silage machine. The cutter structure and crushing mechanism of this silage machine are different from those of the present utility model.
申请号为201510184264.1的中国专利提供了一种全齿轮传动青贮机,该实用新型采用滚筒式切割装置且不具备摘穗功能。The Chinese patent with the application number 201510184264.1 provides a full-gear transmission silage machine, and the utility model adopts a drum-type cutting device and does not have the function of picking ears.
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有技术中玉米青贮机存在的不足,提供一种双行前置式玉米青贮摘穗一体机,一次性作业可以实现玉米的切割、摘穗、喂入、切碎和抛送,该机器通用性好,作业效率高,作业效果好,收获后玉米利用率高,完全能够满足市场的要求。Aiming at the deficiencies of the corn silage machines in the prior art, the utility model provides a double-row front-type corn silage and ear-picking integrated machine, which can realize cutting, ear-picking, feeding, chopping and throwing of corn in one operation. , The machine has good versatility, high operation efficiency, good operation effect, and high utilization rate of corn after harvest, which can fully meet the requirements of the market.
本实用新型是通过如下技术方案实现的,提供一种双行前置式玉米青贮摘穗一体机,包括行走装置,以及与行走装置的动力输出端连接的动力传递装置;还包括与所述行走装置固接的龙门架、与所述龙门架固接的割台,以及安装在割台上的摘穗装置、位于摘穗装置下方的切割喂入装置和位于切割喂入装置后方的切碎装置,切碎装置的上方安装有抛送装置,且切碎装置的出料口与抛送装置的进料口相连通,切碎装置的进料口与切割喂入装置的出料口相连通,摘穗装置、切割喂入装置和切碎装置均与所述动力传递装置传动连接。The utility model is realized by the following technical solutions, and provides a double-row front-type corn silage ear-picking integrated machine, which includes a traveling device and a power transmission device connected with the power output end of the traveling device; A gantry to which the device is fixed, a header fixed to the gantry, a harvesting device mounted on the header, a cutting and feeding device located below the harvesting device, and a shredding device located behind the cutting and feeding device , A throwing device is installed above the shredding device, and the discharge port of the chopping device is connected with the feeding port of the throwing device, and the feeding port of the chopping device is communicated with the discharge port of the cutting and feeding device. The ear picking device, the cutting and feeding device and the chopping device are all connected with the power transmission device.
本方案通过行走装置带动整机行走,通过动力传递装置将行走装置输出的动力传至摘穗装置、切割喂入装置和切碎装置,通过龙门架给割台提供安装支撑,安装拆卸简单,结构紧凑,通用性好,可适应不同机型行走装置的使用,行走装置可采用国内常见机型的拖拉机;作业时,通过摘穗装置将果穗从秸秆上摘离,摘下的果穗落至收获后的田地,切割喂入装置将去除果穗后的秸秆切断并送至切碎装置,秸秆在切碎装置中被切碎后,经抛送装置抛出,实现了摘穗喂入、切碎和抛送的一次性作业。In this scheme, the whole machine is driven by the traveling device, the power output from the traveling device is transmitted to the ear picking device, the cutting and feeding device and the shredding device through the power transmission device, and the gantry frame provides installation support for the header, the installation and disassembly are simple, and the structure It is compact and has good versatility, and can be adapted to the use of different types of walking devices. The walking device can use tractors of common domestic models; during operation, the ear of the fruit is picked from the straw by the ear-picking device, and the picked ear will fall after the harvest. The cutting and feeding device cuts off the straw after removing the ears and sends it to the chopping device. After the straw is chopped in the chopping device, it is thrown out by the throwing device to realize the ear picking, chopping and throwing. One-time job sent.
作为优化,所述龙门架包括与行走装置固接的左侧梁和右侧梁,以及与左侧梁、右侧梁固接的外固定架,所述外固定架内滑接有沿竖向移动的内活动架,所述内活动架通过竖向的液压缸与外固定架连接。本优化方案的龙门架结构简单,通过左侧梁、右侧梁与行走装置进行连接,连接方式多样,对行走装置结构的依懒性小,通用性强,通过液压缸的动作,可以调节内活动架的高度,从而调节摘穗和切割高度,适应不同的工况。As an optimization, the gantry frame includes a left beam and a right beam fixed with the traveling device, and an outer fixing frame fixed with the left beam and the right beam, and the outer fixing frame is slidably connected in the vertical direction A moving inner movable frame, the inner movable frame is connected with the outer fixed frame through a vertical hydraulic cylinder. The gantry structure of this optimization scheme is simple in structure. It is connected with the traveling device through the left beam and the right beam. The connection methods are various, the dependence on the structure of the traveling device is small, and the versatility is strong. The action of the hydraulic cylinder can adjust the internal The height of the movable frame can adjust the height of picking and cutting to adapt to different working conditions.
作为优化,所述割台包括与内活动架固接的后机架,以及与切碎装置的壳体前侧面固接的前机架,后机架与切碎装置的壳体后侧面固接。本优化方案的割台结构简单,将切碎装置的壳体作为前机架和后机架的连接载体,结构更加紧凑,并且有利于提高结构强度高。As an optimization, the header includes a rear frame fixed to the inner movable frame, and a front frame fixed to the front side of the casing of the shredding device, and the rear frame is fixed to the rear side of the casing of the shredding device. . The header structure of the optimized solution is simple, and the shell of the shredding device is used as the connection carrier of the front frame and the rear frame, the structure is more compact, and it is beneficial to improve the structural strength.
作为优化,所述摘穗装置包括与切割喂入装置的切割支撑架固接的摘穗支撑架,以及固装在摘穗支撑架上的摘穗传动箱Ⅰ和摘穗传动箱Ⅱ,摘穗传动箱Ⅰ的输入端与动力传递装置传动连接,摘穗传动箱Ⅰ的输出端与摘穗传动箱Ⅱ的输入端传动连接,所述摘穗传动箱Ⅱ包括至少两相互平行的输出轴,摘穗传动箱Ⅱ的输出轴上固装摘穗辊,同一摘穗传动箱Ⅱ上两摘穗辊间距小于玉米最大径向尺寸。本优化方案通过摘穗支撑架作为摘穗装置的支撑,并且将摘穗支撑架固接在切割喂入装置的切割支撑架上,进一步提高了结构的紧凑性,通过摘穗传动箱Ⅰ将动力传递装置传递的动力传至摘穗传动箱Ⅱ,摘穗传动箱Ⅱ上的两输出轴带动两摘穗辊转动,带动秸秆向下移动,同时阻挡果穗通过,从而实现果穗与秸秆的分离,两摘穗辊转向相反,相靠近的侧边向下切向移动。As an optimization, the ear picking device includes a ear picking support frame fixed to the cutting support frame of the cutting and feeding device, and ear picking transmission box I and ear picking transmission box II fixed on the ear picking support frame. The input end of the gear box I is in driving connection with the power transmission device, the output end of the ear picking transmission box I is drivingly connected with the input end of the ear picking transmission box II, and the ear picking transmission box II includes at least two mutually parallel output shafts. Ear-picking rollers are fixed on the output shaft of ear-picking transmission box II, and the distance between two ear-picking rollers on the same ear-picking transmission box II is smaller than the maximum radial dimension of corn. In this optimization scheme, the ear-picking support frame is used as the support of the ear-picking device, and the ear-picking support frame is fixed on the cutting support frame of the cutting and feeding device, which further improves the compactness of the structure. The power transmitted by the transmission device is transmitted to the ear-picking transmission box II, and the two output shafts on the ear-picking transmission box II drive the two ear-picking rollers to rotate, drive the straw to move downward, and at the same time prevent the ear from passing through, thereby realizing the separation of the ear and the straw. Picking rollers turn in the opposite direction, moving tangentially downward on the adjacent sides.
作为优化,所述摘穗传动箱Ⅱ为两件,两摘穗传动箱Ⅱ通过摘穗十字万向节传动连接。本优化方案将摘穗传动箱Ⅱ设置为两件,可同时实现双行的摘穗作业,提高了作业效率,两摘穗传动箱Ⅱ通过摘穗十字万向节传动连接,传力可靠性强,并且降低了安装难度。As an optimization, the ear picking transmission box II is composed of two pieces, and the two ear picking transmission boxes II are connected by a cross universal joint for ear picking. In this optimization plan, two ear-picking transmission boxes II are set, which can realize double-row ear-picking operation at the same time, and improve the operation efficiency. , and reduce the installation difficulty.
作为优化,所述摘穗支撑架上还固接有位于摘穗辊下方的摘穗落果箱和自摘穗落果箱的上边沿向上延伸的阻果网,摘穗落果箱的底部开设有落果通道。本优化方案通过设置摘穗落果箱,便于将果穗进行集中,使经落果通道落下的果穗在田地上的分布更有序,便于收集,通过设置阻果网,可防止玉米果穗弹出,使摘下的玉米果穗通过落果通道全部依次落在收获后的玉米地上。As an optimization, the ear picking support frame is also fixed with a ear picking fruit drop box located under the ear picking roller and a fruit blocking net extending upward from the upper edge of the ear picking fruit drop box, and a fruit drop channel is opened at the bottom of the ear picking fruit box. . In this optimization scheme, the ear picking box is set to facilitate the collection of the ear ears, so that the ear ears falling through the fruit drop channel are distributed more orderly on the field, which is convenient for collection. All the corn ears fall on the corn ground after harvesting through the fruit drop channel.
作为优化,所述切割喂入装置包括通过连接合页安装在割台前侧面的切割支撑架、固接于切割支撑架上且与动力传递装置传动连接的切割传动箱,以及与切割传动箱传动连接的两滚筒传动轴Ⅱ,两滚筒传动轴Ⅱ的外侧分别传动连接有滚筒传动轴Ⅰ,两滚筒传动轴Ⅰ上分别固装切割滚筒Ⅰ,两滚筒传动轴Ⅱ上分别固装切割滚筒Ⅱ,位于落果通道下方同侧的切割滚筒Ⅰ与切割滚筒Ⅱ之间形成秸秆通道。本优化方案的切割支撑架通过连接合页与割台连接,能够实现自由开合,便于维修调试;通过切割传动箱将动力传至滚筒传动轴Ⅰ、滚筒传动轴Ⅱ,在滚筒传动轴Ⅰ、滚筒传动轴Ⅱ转动时,切割滚筒Ⅰ与切割滚筒Ⅱ随之转动,将秸秆隔断并将隔断的秸秆经秸秆通道向后拨出至切碎装置。As an optimization, the cutting and feeding device includes a cutting support frame installed on the front side of the header through a connecting hinge, a cutting transmission box fixed on the cutting support frame and drivingly connected with the power transmission device, and a cutting transmission box driving The connected two drum drive shafts II, the outer sides of the two drum drive shafts II are respectively connected with drum drive shafts I, the two drum drive shafts I are respectively fixed with cutting drum I, and the two drum drive shafts II are respectively fixed with cutting drum II, A straw channel is formed between the cutting drum I and the cutting drum II located on the same side below the fruit-dropping channel. The cutting support frame of this optimized scheme is connected with the header through the connecting hinge, which can realize free opening and closing, which is convenient for maintenance and debugging; the power is transmitted to the drum drive shaft I and the drum drive shaft II through the cutting transmission box. When the drum drive shaft II rotates, the cutting drum I and the cutting drum II rotate along with it, cutting off the straw and pulling the cut straw backwards through the straw channel to the shredding device.
作为优化,所述切割滚筒Ⅰ包括与滚筒传动轴Ⅰ固接的切割筒体Ⅰ、固接于切割筒体Ⅰ下端的切割锯盘Ⅰ和固接于切割筒体Ⅰ上端的传动齿轮Ⅰ,切割锯盘Ⅰ和传动齿轮Ⅰ之间的切割筒体Ⅰ上固接有若干沿周向分布且沿竖向延伸的梳料锯齿;所述切割滚筒Ⅱ包括与滚筒传动轴Ⅱ固接的切割筒体Ⅱ,以及固接于切割筒体Ⅱ下端的切割锯盘Ⅱ,切割筒体Ⅱ的上端固接有与传动齿轮Ⅰ啮合的传动齿轮Ⅱ。本优化方案通过切割锯盘Ⅰ和切割锯盘Ⅱ将秸秆切断,通过梳料锯齿将秸秆向后拨送,通过传动齿轮Ⅰ与传动齿轮Ⅱ的啮合实现同侧切割筒体Ⅰ和切割筒体Ⅱ的动力传动,并且使同侧的切割筒体Ⅰ和切割筒体Ⅱ的转动方向满足切割和拨送的要求。As an optimization, the cutting drum I includes a cutting drum body I fixed to the drum drive shaft I, a cutting saw disc I secured to the lower end of the cutting drum body I, and a transmission gear I secured to the upper end of the cutting drum body I. The cutting cylinder I between the saw disc I and the transmission gear I is fixed with a number of comb teeth that are distributed in the circumferential direction and extend vertically; the cutting drum II includes a cutting cylinder fixed to the drum drive shaft II II, and the cutting saw disc II fixedly connected to the lower end of the cutting cylinder II, the upper end of the cutting cylinder II is fixedly connected with a transmission gear II meshed with the transmission gear I. In this optimization scheme, the straw is cut through the cutting saw disc I and the cutting saw disc II, the straw is sent backward through the comb teeth, and the same-side cutting cylinder I and the cutting cylinder II are realized through the meshing of the transmission gear I and the transmission gear II. and make the rotation direction of the cutting cylinder I and the cutting cylinder II on the same side meet the requirements of cutting and feeding.
作为优化,所述抛送装置包括与切碎装置的壳体固接且与切碎装置的出料口连通的下部出料筒,以及自下部出料筒向上依次连通的中部出料筒和上部出料筒,所述上部出料筒与中部出料筒通过横向的连接合页连接。本优化方案的抛送装置的主体部分分为下部出料筒、中部出料筒和上部出料筒三部分,便于安装和运输,将上部出料筒与中部出料筒通过横向的连接合页连接,可以方便将上部出料筒的转动开合,便于维修。As an optimization, the throwing device includes a lower discharge cylinder that is fixed to the shell of the shredding device and communicates with the discharge port of the shredding device, and a middle discharge cylinder and an upper part that communicate upwards from the lower discharge cylinder in sequence. A discharge cylinder, the upper discharge cylinder and the middle discharge cylinder are connected by a horizontal connecting hinge. The main part of the throwing device of this optimized scheme is divided into three parts: the lower discharge cylinder, the middle discharge cylinder and the upper discharge cylinder, which are convenient for installation and transportation. The upper discharge cylinder and the middle discharge cylinder are connected by a horizontal hinge. Connection, it is convenient to turn the upper discharge cylinder to open and close, which is convenient for maintenance.
作为优化,所述下部出料筒上固接有抛送出料筒角度调节盘,所述抛送出料筒角度调节盘上开设有若干沿周向分布的卡槽,所述中部出料筒与下部出料筒转动连接,且在中部出料筒上通过横轴铰接有抛送出料筒角度调节杆,抛送出料筒角度调节杆上固接有与卡槽适配的卡板。本优化方案的中部出料筒与下部出料筒转动连接,可以通过转动中部出料筒实现抛送出料方向的调节,通过向下转动抛送出料筒角度调节杆,使卡板卡入卡槽,实现抛送出料方向的固定。As an optimization, a throwing and discharging cylinder angle adjustment disc is fixed on the lower discharging cylinder, and a plurality of clamping grooves distributed along the circumferential direction are opened on the throwing and discharging cylinder angle adjusting disc. The middle discharging cylinder is connected to the lower The discharging barrel is connected in rotation, and the middle discharging barrel is hinged with a throwing and discharging barrel angle adjustment rod through a horizontal axis, and a card plate adapted to the card slot is fixedly connected to the throwing and discharging barrel angle adjusting rod. In this optimized solution, the middle discharge cylinder and the lower discharge cylinder are rotatably connected, and the direction of the throwing and discharging can be adjusted by rotating the middle discharge cylinder. , to achieve the fixed direction of throwing and discharging.
本实用新型的有益效果为:通过将摘穗装置、切割喂入装置、切碎装置和抛送装置合理安装在割台上,可以一次性完成双行玉米切割、摘穗、喂入、切碎和抛送,大幅提高了作业效率;切割支撑架通过连接合页与割台连接,能够实现自由开合,便于安装、维修和调试;切割筒体相向旋转、同侧出料,整机工作更加平稳,工作效率高,青贮效果好;通过左侧梁、右侧梁与行走装置连接,可以适应多种型号拖拉机,适应强且利用率高。The beneficial effects of the utility model are as follows: by reasonably installing the ear picking device, the cutting and feeding device, the shredding device and the throwing device on the header, the two-row corn cutting, ear picking, feeding and shredding can be completed at one time. The cutting support frame is connected with the header through the connecting hinge, which can realize free opening and closing, which is convenient for installation, maintenance and debugging; Stable, high working efficiency and good silage effect; through the connection of the left beam and the right beam with the traveling device, it can be adapted to various types of tractors, with strong adaptability and high utilization rate.
附图说明Description of drawings
图1为本实用新型整机结构示意图;Fig. 1 is the utility model complete machine structure schematic diagram;
图2是图1的主视图;Fig. 2 is the front view of Fig. 1;
图3是图1的俯视图;Fig. 3 is the top view of Fig. 1;
图4是动力传递装置结构示意图;Figure 4 is a schematic structural diagram of a power transmission device;
图5是图4俯视图;Fig. 5 is the top view of Fig. 4;
图6是龙门架结构示意图;Fig. 6 is the gantry structure schematic diagram;
图7是割台前机架、后机架、摘穗装置、切割喂入装置、切碎装置、抛送装置安装示意图;Figure 7 is a schematic diagram of the installation of the front frame of the header, the rear frame, the ear picking device, the cutting and feeding device, the shredding device, and the throwing device;
图8是图7俯视图;Fig. 8 is the top view of Fig. 7;
图9是摘穗装置结构示意图;Fig. 9 is the structural representation of ear picking device;
图10是图9俯视图;Figure 10 is a top view of Figure 9;
图11是切割喂入装置结构示意图;Figure 11 is a schematic diagram of the structure of the cutting and feeding device;
图12是图11的仰视图;Figure 12 is a bottom view of Figure 11;
图13是滚筒传动轴、切割滚筒、切割传动齿轮安装示意图;Figure 13 is a schematic diagram of the installation of the drum drive shaft, the cutting drum and the cutting drive gear;
图14是切碎装置后部结构安装示意图;Figure 14 is a schematic view of the rear structure installation of the shredding device;
图15是切碎装置前部结构安装示意图;Figure 15 is a schematic view of the front structure installation of the shredding device;
图16是左、右刀盘安装结构示意图;Figure 16 is a schematic diagram of the installation structure of the left and right cutter heads;
图17是左、右刀盘结构示意图;Figure 17 is a schematic diagram of the structure of the left and right cutter heads;
图18是抛送装置结构示意图;Figure 18 is a schematic structural diagram of a throwing device;
图19是抛送装置各部件安装结构示意图。Figure 19 is a schematic diagram of the installation structure of each component of the throwing device.
图中所示:Shown in the picture:
1、拖拉机,2、动力传递装置,3、割台,4、龙门架,201、后传动箱固定总成,202、十字万向节Ⅰ,203、后传动箱,2031、后传动箱动力输入端,2032、后传动箱动力输出端,204、传动法兰盘,205、单向轴承,206、万向节Ⅰ,207、传动轴Ⅰ,208、万向节Ⅱ,209、中部传动箱,2091、中部传动箱动力输入端,2092、中部传动箱动力输出端,2010、万向节Ⅲ,2011、传动轴Ⅱ,2012、万向节Ⅳ,2013、前传动箱,20131、前传动箱左输出轴,20132、前传动箱右输出轴,20133、前传动箱动力输入轴,301、前机架,302、后机架,303、摘穗装置,304、切割喂入装置,305、切碎装置,306、抛送装置,3031、摘穗支撑架,3032、摘穗传动箱Ⅰ,30321、摘穗传动箱Ⅰ动力输入端,30322、摘穗传动箱Ⅰ动力输出端,3033、摘穗传动箱Ⅱ,30331、摘穗传动箱Ⅱ动力输入轴Ⅰ,30332、摘穗传动箱Ⅱ动力输入轴Ⅱ,3034、摘穗十字万向节,3035、拨禾装置,3036、摘穗辊Ⅰ,3037、摘穗辊Ⅱ,3038、摘穗落果箱,30381、阻果箱,30382、落果通道,3039、拨禾罩盖,3041、切割支撑架,3042、切割传动箱,3043、切割滚筒Ⅰ,3044、滚筒传动轴Ⅰ,3045、切割滚筒Ⅱ,3046、滚筒传动轴Ⅱ,3047、喂入软管,3048、切割传动齿轮,3049、连接合页、3051、切碎箱体,3052、左刀盘驱动轴,30521、左刀盘驱动轴动力输入端,30522、左刀盘驱动轴动力输出端,30531、右刀盘驱动轴动力输入端、30532、右刀盘驱动轴动力输出端,3053、右刀盘驱动轴,3054、左刀盘,3055、右刀盘,3056、进料清杂刀,3057、刀盘叶片,3058、刀片,30591、切碎箱体出料口,30592、切碎箱体进料口,3061、抛送出料筒角度调节杆,3062、抛送出料筒角度调节盘,3063、上部出料筒,30631、上部出料筒进料口,30632、上部出料筒出料口,3064、中部出料筒,30641、中部出料筒进料口,30642、中部出料筒出料口,3065、下部出料筒,30651、下部出料筒进料口,30652、下部出料筒出料口,401、左侧梁,402、右侧梁,403、外固定架,404、内活动架,405、液压缸。1. Tractor, 2. Power transmission device, 3. Header, 4. Gantry, 201, Rear transmission box fixing assembly, 202, Cross universal joint I, 203, Rear transmission box, 2031, Rear transmission box power input end, 2032, power output end of rear transmission box, 204, transmission flange, 205, one-way bearing, 206, universal joint I, 207, transmission shaft I, 208, universal joint II, 209, middle transmission box, 2091, power input end of the middle transmission box, 2092, power output end of the middle transmission box, 2010, universal joint III, 2011, transmission shaft II, 2012, universal joint IV, 2013, front transmission box, 20131, front transmission box left Output shaft, 20132, Right output shaft of front gearbox, 20133, Power input shaft of front gearbox, 301, Front frame, 302, Rear frame, 303, Picking device, 304, Cutting and feeding device, 305, Chopping Device, 306, throwing device, 3031, ear picking support frame, 3032, ear picking transmission box I, 30321, ear picking transmission box I power input end, 30322, ear picking transmission box I power output end, 3033, ear picking transmission Box II, 30331, Power input shaft of ear picking transmission box II, 30332, ear picking transmission box II, power input shaft II, 3034, ear picking cross universal joint, 3035, reeling device, 3036, ear picking roller I, 3037 , ear picking roller II, 3038, ear picking and fruit dropping box, 30381, fruit blocking box, 30382, fruit dropping channel, 3039, reel cover, 3041, cutting support frame, 3042, cutting transmission box, 3043, cutting drum I, 3044 , Drum drive shaft I, 3045, Cutting drum II, 3046, Drum drive shaft II, 3047, Feeding hose, 3048, Cutting drive gear, 3049, Connecting hinge, 3051, Chopping box, 3052, Left cutter head Drive shaft, 30521, left cutter head drive shaft power input, 30522, left cutter head drive shaft power output, 30531, right cutter head drive shaft power input, 30532, right cutter head drive shaft power output, 3053, right Cutter drive shaft, 3054, left cutter head, 3055, right cutter head, 3056, feed cleaning knife, 3057, cutter head blade, 3058, blade, 30591, shredding box outlet, 30592, shredding box Body feeding port, 3061, Throwing and discharging barrel angle adjustment rod, 3062, Throwing and discharging barrel angle adjustment disc, 3063, Upper discharging barrel, 30631, Upper discharging barrel feeding port, 30632, Upper discharging barrel discharging mouth, 3064, middle discharge barrel, 30641, middle discharge barrel feed port, 30642, middle discharge barrel discharge port, 3065, lower discharge barrel, 30651, lower discharge barrel feed port, 30652, lower discharge Barrel outlet, 401, left beam, 402, right beam, 403, outer fixed frame, 404, inner movable frame, 405, hydraulic cylinder.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式并结合附图对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific embodiments and in conjunction with the accompanying drawings.
如图1所示一种双行前置式玉米青贮摘穗一体机,包括行走装置,以及与行走装置的动力输出端连接的动力传递装置2,本实施例的行走装置为拖拉机1,拖拉机1的前端固接的龙门架4,龙门架4的前端固接割台3。整机安装拆卸简单,结构紧凑,实现了玉米青贮摘穗的高效作业。拖拉机1可为国内常见机型,不同机型可以通过改进龙门架4进行配置,安装拆卸简单便捷。As shown in FIG. 1, a double-row front-type corn silage ear-picking integrated machine includes a traveling device and a
割台上安装有摘穗装置303、位于摘穗装置303下方的切割喂入装置304和位于切割喂入装置304后方的切碎装置305,切碎装置305的上方安装有抛送装置306,且切碎装置的出料口与抛送装置的进料口相连通,切碎装置的进料口与切割喂入装置的出料口相连通,摘穗装置、切割喂入装置和切碎装置均与所述动力传递装置传动连接。The cutting table is equipped with a
动力传递装置2包括后传动箱固定总成201、十字万向节Ⅰ202、后传动箱203、传动法兰盘204、单向轴承205、万向节Ⅰ206、传动轴Ⅰ207、万向节Ⅱ208、中部传动箱209、万向节Ⅲ2010、传动轴Ⅱ2011、万向节Ⅳ2012、前传动箱2013。所述的后传动箱固定总成201固定安装在拖拉机1后部动力输出装置上;所述的十字万向节Ⅰ202一端与拖拉机1后部动力输出轴连接,所述的十字万向节Ⅰ202另一端通过螺栓与传动法兰盘204连接;所述的传动法兰盘204与后传动箱动力输入端2031连接;所述的后传动箱动力输入端2031与传动法兰盘204连接,后传动箱动力输出端2032与单向轴承205连接;所述的单向轴承205一端连接后传动箱动力输出端2032,另一端与万向节Ⅰ206连接,能够起到过载保护的作用;所述的万向节Ⅰ206与传动轴Ⅰ207连接;所述的传动轴Ⅰ207一端与万向节Ⅰ206连接,另一端与万向节Ⅱ208连接;所述的万向节Ⅰ206一端连接传动轴Ⅰ207,另一端连接中部传动箱动力输入端2091;所述的中部传动箱动力输入端2091连接万向节Ⅱ208,中部传动箱动力输出端2092与万向节Ⅲ2010连接;所述的万向节Ⅲ2010一端连接中部传动箱动力输出端2092,另一端连接传动轴Ⅱ2011的一端;所述的传动轴Ⅱ2011一端连接万向节Ⅲ2010,另一端连接万向节Ⅳ2012;所述的万向节Ⅳ2012一端连接传动轴Ⅱ2011,另一端连接前传动箱动力输入轴20133;所述的前传动箱2013为割台3上的各部件作业提供动力。
龙门架4包括与拖拉机固接的左侧梁401和右侧梁402,以及与左侧梁401、右侧梁402固接的外固定架403,所述外固定架403内滑接有沿竖向移动的内活动架404,所述内活动架404通过竖向的液压缸405与外固定架连接,液压缸的缸体与外固定架铰接,液压缸的活塞伸出端与内活动架铰接,以此实现内活动架404的上下调节,进而实现割台3的上下调节。具体地,左侧梁401和右侧梁402对称放置,安装在拖拉机1的两侧;外固定架403焊接在左、右侧梁的最前端;内活动架404嵌在外固定架403的内侧,割台3安装固定在内活动架404上。The
割台包括后端与内活动架404的前端固接的后机架302,以及与切碎装置的壳体前侧面固接的前机架301,后机架302的前端与切碎装置的壳体后侧面固接。后机架302支撑整个割台3,前机架301安装在切碎装置305的前端,位于切割喂入装置304的后部;摘穗装置303安装在切割喂入装置304的上部,摘下的玉米果穗依次落在青贮后的玉米地上;切割喂入装置304安装在前机架301的前端,切碎喂入装置304出料口与切碎装置305进料口相连通;切碎装置305安装在后机架302的前部,将物料切碎后送入抛送装置306;抛送装置306安装在切碎装置305的上部,切碎装置305出料口与抛送装置306进料口相连通,抛送装置306将切碎的物料抛出。The header includes a
摘穗装置303包括拨禾装置3035、摘穗辊Ⅰ3036、摘穗辊Ⅱ3037、摘穗落果箱3038、拨禾罩盖3039、与切割喂入装置的切割支撑架3041固接的摘穗支撑架3031,以及固装在摘穗支撑架上的摘穗传动箱Ⅰ3032和摘穗传动箱Ⅱ3033,摘穗传动箱Ⅱ为两件,两摘穗传动箱Ⅱ通过摘穗十字万向节3034传动连接。摘穗传动箱Ⅰ3032的输入端与动力传递装置传动连接,摘穗传动箱Ⅰ3032的输出端与摘穗传动箱Ⅱ3033的输入端传动连接,所述摘穗传动箱Ⅱ3033包括至少两相互平行的输出轴,摘穗传动箱Ⅱ的输出轴上固装摘穗辊,同一摘穗传动箱Ⅱ上两摘穗辊间距小于玉米最大径向尺寸。摘穗支撑架3031上还固接有位于摘穗辊下方的摘穗落果箱3038和自摘穗落果箱3038的上边沿向上延伸的阻果网30381,摘穗落果箱的底部开设有落果通道30382。The
具体地,摘穗支撑架3031安装在切割喂入装置304的上部,用以支撑整个摘穗装置305;摘穗传动箱Ⅰ动力输入端30321通过链轮、链条与切碎装置305左刀盘驱动轴动力输出端30522连接,摘穗传动箱Ⅰ动力输出端30322连接摘穗传动箱Ⅱ3033;所述的摘穗传动箱Ⅱ3033有两组,左右对称安装在摘穗支撑架3031上,两组摘穗传动箱Ⅱ3033通过摘穗十字万向节3034连接完成动力传递;所述的摘穗辊Ⅰ3036安装在摘穗传动箱Ⅱ动力输出轴Ⅰ30331上;所述的摘穗辊Ⅱ3037安装在摘穗传动箱Ⅱ动力输出轴Ⅱ30332;拨禾装置3035有四组,安装在摘穗支撑架3031的前端,位于摘穗辊的前端,拨禾装置3035的结构原理与传统的玉米收获机拨禾装置结构原理相同,这里不展开赘述。摘穗落果箱3038安装在摘穗支撑架3031的后部,位于摘穗传动箱Ⅱ3033的前端,摘穗落果箱3038上部安装的阻果网30381可防止玉米果穗弹出,摘下玉米果穗通过落果通道30382依次落在收获后的玉米地上;拨禾罩盖3039安装在各自对应的拨禾装置3035的上端。Specifically, the ear picking
切割喂入装置304包括喂入软管3047、切割传动齿轮3048、通过竖向连接合页3049安装在割台前机架301前侧面的切割支撑架3041、固接于切割支撑架3041上且与动力传递装置传动连接的切割传动箱3042,以及与切割传动箱3042传动连接的两滚筒传动轴Ⅱ3046,两滚筒传动轴Ⅱ3046的外侧分别传动连接与切割支撑架3041轴接的滚筒传动轴Ⅰ3044,两滚筒传动轴Ⅰ3044上分别固装切割滚筒Ⅰ3043,两滚筒传动轴Ⅱ3046上分别固装切割滚筒Ⅱ3045,位于落果通道下方同侧的切割滚筒Ⅰ3043与切割滚筒Ⅱ3045之间形成秸秆通道。切割支撑架3041通过连接合页3049安装在前机架301的前端,能够实现自由开合,便于维修调试;割台支撑架3041的上部安装有摘穗装置303;滚筒传动轴Ⅰ3044有两件,对称安装在切割支撑架3041的两侧,远离摘穗落果箱3038;切割滚筒Ⅰ3043有两件,分别穿接在滚筒传动轴Ⅰ3044上,所述的切割滚筒Ⅰ3043下部为切割锯盘Ⅰ30431、四周圆柱面上安装有梳料锯齿30432、上部安装有传动齿轮Ⅰ30433;所述的滚筒传动轴Ⅱ3046有两件,对称安装在切割支撑架3041的两侧,靠近摘穗落果箱3038;切割滚筒Ⅱ3045有两件,分别穿接在滚筒传动轴Ⅱ3046上,所述的切割滚筒Ⅱ3045下部为切割锯盘Ⅱ30451,上部为传动齿轮Ⅱ30452;所述的切割传动齿轮3048有两件,安装在切割传动箱3042的下部,并分别与切割传动箱3042的两输出轴连接,切割传动齿轮3048相互啮合的同时分别与两切割滚筒Ⅱ3045的传动齿轮Ⅱ30452啮合;所述的切割传动箱3042安装在切割支撑架3041的上部,位于中间位置,所述的切割传动箱3042动力输入端通过链轮、链条与切碎装置右刀盘驱动轴动力输出端30532连接;所述的喂入软管3047安装在切割支撑架3041的前端,左右交错排列,便于玉米秸秆顺利喂入。The cutting and
作为具体实施方案,本实施例的切割滚筒Ⅰ3043包括与滚筒传动轴Ⅰ3044固接的切割筒体Ⅰ、固接于切割筒体Ⅰ下端的切割锯盘Ⅰ30431和固接于切割筒体Ⅰ上端的传动齿轮Ⅰ30433,切割锯盘Ⅰ30431和传动齿轮Ⅰ30433之间的切割筒体Ⅰ上固接有若干沿周向分布且沿竖向延伸的梳料锯齿30432;所述切割滚筒Ⅱ3045包括与滚筒传动轴Ⅱ3046固接的切割筒体Ⅱ,以及固接于切割筒体Ⅱ下端的切割锯盘Ⅱ30451,切割筒体Ⅱ的上端固接有与传动齿轮Ⅰ30433啮合的传动齿轮Ⅱ30452。As a specific implementation, the cutting drum I3043 of this embodiment includes a cutting drum I fixedly connected to the drum drive shaft I3044, a cutting saw disc I30431 fixed to the lower end of the cutting drum I, and a drive fixed to the upper end of the cutting drum I Gear I30433, the cutting cylinder I between the cutting saw disc I30431 and the transmission gear I30433 is fixed with a number of
切碎装置305包括切碎箱体3051、左刀盘驱动轴3052、右刀盘驱动轴3053、左刀盘3054、右刀盘3055、进料清杂刀3056、刀盘叶片3057、刀片3058。所述的切碎箱体3051安装在后机架302前端,位于与前机架301后部,切碎箱体3051进料口与切割喂入装置304出料口相通,切碎箱体出料口30591与抛送装置306下部出料筒进料口30651相通;所述的左刀盘驱动轴动力输入端30521通过链轮、链条与动力传递装置2前传动箱左输出轴20131连接;所述的右刀盘驱动轴动力输入端通30531过连接轴套与动力传递装置2前传动箱右输出轴20132连接;所述的左刀盘3054通过键连接穿接在左刀盘驱动轴3052上,位于切碎箱体3051内,逆时针旋转(驾驶员视角);所述的右刀盘3055通过键连接穿接在右刀盘驱动轴3053上,位于切碎箱体3051内,顺时针旋转(驾驶员视角);所述的进料清杂刀3056有两件,分别安装在切碎箱体进料口30592,用以粉碎较大的物料;所述的左刀盘3054和右刀盘3055的刀盘叶片3057各有十二件,分别安装在左刀盘3054和右刀盘3055的边缘;所述的左刀盘3054和右刀盘3055的刀片3058各有六件,分别安装在左刀盘3054和右刀盘3055的前端面上。The
抛送装置306包括与切碎装置的壳体固接且与切碎装置的出料口连通的下部出料筒3065,以及自下部出料筒3065向上依次连通的中部出料筒3064和上部出料筒3063,所述上部出料筒3063与中部出料筒3064通过横向的连接合页连接。下部出料筒3065上固接有抛送出料筒角度调节盘3062,所述抛送出料筒角度调节盘3062上开设有若干沿周向分布的卡槽,所述中部出料筒3064与下部出料筒3065转动连接,且在中部出料筒3064上通过横轴铰接有抛送出料筒角度调节杆3061,抛送出料筒角度调节杆3061上固接有与卡槽适配的卡板。作为具体的实施方案,下部出料筒3065安装在切碎装置306的上部;所述的中部出料筒3064安装在下部出料筒3065的上部,中部出料筒进料口30641与下部出料筒出料口30652相通,中部出料筒出料口30642与上部出料筒进料口30631相通;所述的上部进料筒3063通过连接合页安装在中部出料筒3064的上部,能够现实自由开合,便于维修;所述的抛送出料筒角度调节杆3061安装在中部出料筒3064的壁面上,能够上下调节;所述的抛送出料筒角度调节盘3062焊接在下部出料筒3065的上部,与抛送出料筒角度调节杆3061相配合,实现抛送出料方向的调节。The throwing
当然,上述说明也并不仅限于上述举例,本实用新型未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本实用新型的技术方案并非是对本实用新型的限制,参照优选的实施方式对本实用新型进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换都不脱离本实用新型的宗旨,也应属于本实用新型的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using the existing technology, and will not be repeated here; the above embodiments and accompanying drawings are only used to illustrate the technology of the present invention. The solution is not intended to limit the present utility model. The present utility model is described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that the Changes, modifications, additions or substitutions do not depart from the purpose of the present invention, and should also belong to the protection scope of the claims of the present invention.
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CN117084056A (en) * | 2023-06-28 | 2023-11-21 | 中国农业大学 | Sugarcane tip gathering, crushing and throwing integrated device |
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CN117084056A (en) * | 2023-06-28 | 2023-11-21 | 中国农业大学 | Sugarcane tip gathering, crushing and throwing integrated device |
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