CN211310171U - Efficient, environment-friendly and energy-saving dry powder mortar production line - Google Patents
Efficient, environment-friendly and energy-saving dry powder mortar production line Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本实用新型涉及砂浆生产技术领域,特指一种高效环保节能的干粉砂浆生产线。The utility model relates to the technical field of mortar production, in particular to a dry powder mortar production line with high efficiency, environmental protection and energy saving.
背景技术:Background technique:
砂浆料在将原材料按配比混合制成后,需要装袋包装,以完成生产及打包工作。但是市面上,大多工厂还是采用人工用将各种不同类型的原料称重后,按重量配比倒入混合搅拌机中进行混合搅拌,最后再采用人工装袋,以完成生产。After the mortar slurry is made by mixing the raw materials according to the proportion, it needs to be bagged and packaged to complete the production and packaging work. However, on the market, most factories still use manual weighing of various types of raw materials, pour them into the mixer according to the weight ratio for mixing and stirring, and finally use manual bagging to complete the production.
但是采用人工手动将各种不同类型的原料称重并按重量配比倒入混合搅拌机,其劳动强度极大,导致生产效率跟不上,影响生产力,达不到高效环保节能的效果,并且砂浆料装袋时存在粉尘,其不利于人体健康。However, manually weighing various types of raw materials and pouring them into the mixing mixer according to the weight ratio is extremely labor-intensive, resulting in the production efficiency cannot keep up, affecting productivity, failing to achieve the effect of high efficiency, environmental protection and energy saving, and mortar There is dust when the material is bagged, which is not conducive to human health.
有鉴于此,本发明人提出以下技术方案。In view of this, the inventors propose the following technical solutions.
实用新型内容:Utility model content:
本实用新型的目的在于克服现有技术的不足,提供一种高效环保节能的干粉砂浆生产线。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a dry powder mortar production line with high efficiency, environmental protection and energy saving.
为了解决上述技术问题,本实用新型采用了下述技术方案:该高效环保节能的干粉砂浆生产线包括若干原料仓、安装于原料仓旁侧的第一机架、安装于该第一机架上的用于对原料计量的计量装置、安装于该计量装置下端的计量出料机构、安装于该第一机架旁侧的第三机架、安装于该第三机架上并用于将由该计量装置按量传送过来的原料进行混合搅拌的混合搅拌装置、安装于该混合搅拌装置旁侧的第二机架、安装于该第二机架上端的成品仓、安装于该第二机架下端并位于该成品仓下方的装袋装置,其中每个原料仓均设置有一个第一螺旋进料装置,该第一螺旋进料装置的第一出料口与该计量装置的第一进料口连接,以将原料输送至计量装置中;所述混合搅拌装置与成品仓之间设置有用于将混合搅拌装置混合搅拌好的干粉砂浆传送至成品仓的第二螺旋进料装置;所述计量出料机构与混合搅拌装置之间设置有第三螺旋进料装置;所述混合搅拌装置上还设置有特殊料加料管,该特殊料加料管连接第四螺旋进料装置,该第四螺旋进料装置连接特殊料加料仓。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the high-efficiency, environment-friendly and energy-saving dry powder mortar production line includes several raw material warehouses, a first frame installed on the side of the raw material warehouse, and a first frame installed on the first frame. A metering device for metering raw materials, a metering and discharging mechanism installed at the lower end of the metering device, a third rack installed on the side of the first rack, installed on the third rack and used for the metering device A mixing and stirring device for mixing and stirring the raw materials delivered according to the quantity, a second frame installed on the side of the mixing and stirring device, a finished product warehouse installed on the upper end of the second frame, and a lower end of the second frame and located in the The bagging device below the finished product warehouse, wherein each raw material warehouse is provided with a first screw feeding device, and the first discharge port of the first screw feeding device is connected with the first feeding port of the metering device, In order to transport the raw materials to the metering device; a second screw feeding device is arranged between the mixing and stirring device and the finished product warehouse for transferring the dry powder mortar mixed and stirred by the mixing and stirring device to the finished product warehouse; the metering and discharging mechanism A third screw feeding device is arranged between it and the mixing and stirring device; the mixing and stirring device is also provided with a special material feeding pipe, the special material feeding pipe is connected to the fourth screw feeding device, and the fourth screw feeding device is connected Special material feeding bin.
进一步而言,上述技术方案中,所述原料仓上端设置有粉料高位检测器,该原料仓下端设置有粉料低位检测器。Further, in the above technical solution, the upper end of the raw material silo is provided with a powder high level detector, and the lower end of the raw material silo is provided with a powder material low level detector.
进一步而言,上述技术方案中,所述原料仓上端还安装有第一集尘管,该第一集尘管通过管道连接第一除尘设备。Further, in the above technical solution, a first dust collecting pipe is also installed on the upper end of the raw material bin, and the first dust collecting pipe is connected to the first dust removal equipment through a pipeline.
进一步而言,上述技术方案中,所述第一螺旋进料装置倾斜安装,该第一螺旋进料装置包括有倾斜安装于原料仓下端及计量装置上端的第一螺旋进料管、安装于该第一螺旋进料管内的第一螺旋杆和安装于该第一螺旋进料管端部并用于驱动该第一螺旋杆旋转的第一电机,该第一螺旋进料管的第二进料口连接所述原料仓下端的第二出料口。Further, in the above technical solution, the first screw feeding device is installed obliquely, and the first screw feeding device includes a first screw feeding pipe which is installed at the lower end of the raw material silo and the upper end of the metering device, and is installed on the The first screw rod in the first screw feeding pipe and the first motor installed at the end of the first screw feeding pipe and used to drive the rotation of the first screw rod, the second feeding port of the first screw feeding pipe Connect to the second discharge port at the lower end of the raw material bin.
进一步而言,上述技术方案中,所述第三机架上设置有爬梯。Further, in the above technical solution, a ladder is provided on the third frame.
进一步而言,上述技术方案中,所述第二螺旋进料装置、第三螺旋进料装置及第四螺旋进料装置的结构均与所述第一螺旋进料装置的结构相同。Further, in the above technical solution, the structures of the second screw feeding device, the third screw feeding device and the fourth screw feeding device are all the same as those of the first screw feeding device.
进一步而言,上述技术方案中,所述混合搅拌装置包括有安装于该第一机架下端并位于计量装置下方的混合箱以及若干安装于该混合箱内的混合螺旋杆和安装混合箱外并用于驱动该混合螺旋杆旋转的第二电机。Further, in the above technical solution, the mixing and stirring device includes a mixing box installed at the lower end of the first frame and located below the metering device, and a number of mixing screws installed in the mixing box and installed outside the mixing box. A second motor for driving the mixing screw to rotate.
进一步而言,上述技术方案中,所述混合箱上端还安装有第二集尘管,该第二集尘管通过管道连接第二除尘设备。Further, in the above technical solution, the upper end of the mixing box is also provided with a second dust collecting pipe, and the second dust collecting pipe is connected to the second dust removal equipment through a pipeline.
采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:实用新型工作时,每个原料仓存储一种原料,再由第一螺旋进料装置将每个原料仓存储的原料传送至计量装置,由该计量装置称重计量后按配比将原料通过计量出料机构及第三螺旋进料装置配合传送至混合搅拌装置中,并由该混合搅拌装置对原料混合形成干粉砂浆,第二螺旋进料装置将混合搅拌装置混合搅拌好的干粉砂浆传送至成品仓,该成品仓将干粉砂浆传送到装袋装置进行装袋包装,完成千粉砂浆生产。另外,在需要加特殊料时,在特殊料放入特殊料加料仓,并由该第四螺旋进料装置配合特殊料加料管将特殊料传送至混合搅拌装置中,并与其它原料混合,形成所需要的干粉砂浆。上述整个生产过程均由自动化机械完成,其无需人工手动操作,大大降低了劳动强度,提高了工作效率,并且能够保证生产质量的一致性,且减少粉尘被人吸入的风险,达到高效环保节能的效果,令本实用新型具有极强的市场竞争力。After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: when the utility model works, each raw material bin stores one kind of raw material, and then the first screw feeding device stores the raw materials in each raw material bin. It is sent to the metering device, and after weighing and measuring by the metering device, the raw materials are transferred to the mixing and stirring device through the metering and discharging mechanism and the third screw feeding device according to the proportion, and the mixing and stirring device mixes the raw materials to form dry powder mortar. The second screw feeding device transfers the dry powder mortar mixed and stirred by the mixing device to the finished product warehouse, and the finished product warehouse transfers the dry powder mortar to the bagging device for bagging and packaging to complete the production of thousand powder mortar. In addition, when special material needs to be added, the special material is put into the special material feeding bin, and the special material is transferred to the mixing and stirring device by the fourth screw feeding device and the special material feeding pipe, and mixed with other raw materials to form Required dry powder mortar. The whole production process mentioned above is completed by automatic machinery, which does not require manual operation, which greatly reduces labor intensity, improves work efficiency, and can ensure the consistency of production quality, and reduce the risk of dust being inhaled, so as to achieve high efficiency, environmental protection and energy saving. As a result, the utility model has strong market competitiveness.
附图说明:Description of drawings:
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本实用新型进一步说明。The present utility model will be further described below with reference to specific embodiments and accompanying drawings.
见图1所示,为一种高效环保节能的干粉砂浆生产线,其包括若干原料仓1、安装于原料仓1旁侧的第一机架2、安装于该第一机架2上的用于对原料计量的计量装置3、安装于该计量装置3下端的计量出料机构301、安装于该第一机架2旁侧的第三机架40、安装于该第三机架40上并用于将由该计量装置3按量传送过来的原料进行混合搅拌的混合搅拌装置4、安装于该混合搅拌装置4旁侧的第二机架5、安装于该第二机架5上端的成品仓6、安装于该第二机架5下端并位于该成品仓6下方的装袋装置7,其中每个原料仓1均设置有一个第一螺旋进料装置8,该第一螺旋进料装置8的第一出料口与该计量装置3的第一进料口连接,以将原料输送至计量装置3中;所述混合搅拌装置4与成品仓6之间设置有用于将混合搅拌装置4混合搅拌好的干粉砂浆传送至成品仓6的第二螺旋进料装置9;所述计量出料机构301与混合搅拌装置4之间设置有第三螺旋进料装置10;所述混合搅拌装置4上还设置有特殊料加料管401,该特殊料加料管401连接第四螺旋进料装置,该第四螺旋进料装置连接特殊料加料仓。实用新型工作时,每个原料仓1存储一种原料,再由第一螺旋进料装置8将每个原料仓1存储的原料传送至计量装置3,由该计量装置3称重计量后按配比将原料通过计量出料机构301及第三螺旋进料装置10配合传送至混合搅拌装置4中,并由该混合搅拌装置4对原料混合形成干粉砂浆,第二螺旋进料装置9将混合搅拌装置4混合搅拌好的干粉砂浆传送至成品仓6,该成品仓6将干粉砂浆传送到装袋装置7进行装袋包装,完成千粉砂浆生产。另外,在需要加特殊料时,在特殊料放入特殊料加料仓,并由该第四螺旋进料装置配合特殊料加料管401将特殊料传送至混合搅拌装置4中,并与其它原料混合,形成所需要的干粉砂浆。上述整个生产过程均由自动化机械完成,其无需人工手动操作,大大降低了劳动强度,提高了工作效率,并且能够保证生产质量的一致性,且减少粉尘被人吸入的风险,达到高效环保节能的效果,令本实用新型具有极强的市场竞争力。As shown in FIG. 1 , it is an efficient, environmentally friendly and energy-saving dry mortar production line, which includes several raw material bins 1, a first frame 2 installed on the side of the raw material bin 1, and a A metering device 3 for measuring raw materials, a metering and
所述计量装置3及混合搅拌装置4安装于该第一机架2上,且该计量装置3 位于该混合搅拌装置4上端,其不仅可以减少占用面积,并且不用在计量装置3 与混合搅拌装置4之间安装送料机构,简化了结构,还降低了成本。The metering device 3 and the mixing and stirring device 4 are installed on the first frame 2, and the metering device 3 is located at the upper end of the mixing and stirring device 4, which can not only reduce the occupied area, but also eliminate the need for the metering device 3 and the mixing and stirring device. The feeding mechanism is installed between 4, which simplifies the structure and reduces the cost.
所述计量装置3为组合电子称,是一种常规技术产品。The metering device 3 is a combined electronic scale, which is a conventional technical product.
所述原料仓1上端设置有粉料高位检测器11,该原料仓1下端设置有粉料低位检测器12。所述粉料高位检测器11及粉料低位检测器12用于检测原料仓1 内原料的最高位和最低位,当高于最高位或低于最低位后,就会报警提示。The upper end of the raw material bin 1 is provided with a powder high level detector 11 , and the lower end of the raw material bin 1 is provided with a powder material low level detector 12 . The powder high level detector 11 and the powder low level detector 12 are used to detect the highest level and the lowest level of the raw material in the raw material bin 1, and an alarm will be prompted when the material is higher than the highest level or lower than the lowest level.
所述原料仓1会安装搅拌棒,用于保证原料仓1内原料的松紧度,以便第一螺旋进料装置8能够稳定送料。所述原料仓1上端还安装有第一集尘管13,该第一集尘管13通过管道连接第一除尘设备,该第一除尘设备能够吸走原料仓1 产生的粉尘,达到环保节能的目的。A stirring rod is installed in the raw material bin 1 to ensure the tightness of the raw materials in the raw material bin 1, so that the first screw feeding device 8 can feed stably. The upper end of the raw material silo 1 is also installed with a first
所述第一螺旋进料装置8倾斜安装,该第一螺旋进料装置8包括有倾斜安装于原料仓1下端及计量装置3上端的第一螺旋进料管81、安装于该第一螺旋进料管81内的第一螺旋杆和安装于该第一螺旋进料管81端部并用于驱动该第一螺旋杆旋转的第一电机82,该第一螺旋进料管81的第二进料口连接所述原料仓1 下端的第二出料口14。该第一螺旋进料装置8采用第一螺旋杆螺旋挤压送料,送料效果较好。The first screw feeding device 8 is installed obliquely, and the first screw feeding device 8 includes a first
所述第三机架40上设置有爬梯400,以便工作人员检修维护混合搅拌装置4。A
所述第二螺旋进料装置9、第三螺旋进料装置、第四螺旋进料装置的结构与所述第一螺旋进料装置8的结构相同,在此不再一一赘述。The structures of the second
所述混合搅拌装置4包括有安装于该第一机架2下端并位于计量装置3下方的混合箱41以及若干安装于该混合箱41内的混合螺旋杆42和安装混合箱41外并用于驱动该混合螺旋杆42旋转的第二电机43。若干混合螺旋杆42在该混合箱41内同时旋转搅拌,其混合搅拌效果极为理想。The mixing and stirring device 4 includes a mixing box 41 installed at the lower end of the first frame 2 and located below the metering device 3 and a number of
所述混合箱41上端还安装有第二集尘管411,该第二集尘管411通过管道连接第二除尘设备。该第二除尘设备能够吸走混合箱41中产生的粉尘,达到环保节能的目的。A second
综上所述,实用新型工作时,每个原料仓1存储一种原料,再由第一螺旋进料装置8将每个原料仓1存储的原料传送至计量装置3,由该计量装置3称重计量后按配比将原料通过计量出料机构301及第三螺旋进料装置10配合传送至混合搅拌装置4中,并由该混合搅拌装置4对原料混合形成干粉砂浆,第二螺旋进料装置9将混合搅拌装置4混合搅拌好的干粉砂浆传送至成品仓6,该成品仓6 将干粉砂浆传送到装袋装置7进行装袋包装,完成千粉砂浆生产。另外,在需要加特殊料时,在特殊料放入特殊料加料仓,并由该第四螺旋进料装置配合特殊料加料管401将特殊料传送至混合搅拌装置4中,并与其它原料混合,形成所需要的干粉砂浆。上述整个生产过程均由自动化机械完成,其无需人工手动操作,大大降低了劳动强度,提高了工作效率,并且能够保证生产质量的一致性,且减少粉尘被人吸入的风险,达到高效环保节能的效果,令本实用新型具有极强的市场竞争力。To sum up, when the utility model works, each raw material bin 1 stores one kind of raw material, and then the first screw feeding device 8 transfers the raw material stored in each raw material bin 1 to the metering device 3, which is weighed by the metering device 3. After re-measurement, the raw materials are transferred to the mixing and stirring device 4 through the metering and
当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。Of course, the above are only specific embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made in accordance with the structures, features and principles described in the scope of the patent application of the present invention are not intended to limit the scope of the present invention. It should be included in the scope of the patent application of this utility model.
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