CN204416621U - The cutting agency of continuous sealing convey materials - Google Patents
The cutting agency of continuous sealing convey materials Download PDFInfo
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- CN204416621U CN204416621U CN201420869199.7U CN201420869199U CN204416621U CN 204416621 U CN204416621 U CN 204416621U CN 201420869199 U CN201420869199 U CN 201420869199U CN 204416621 U CN204416621 U CN 204416621U
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Abstract
Description
技术领域technical field
本实用新型涉及输送机领域,尤其是涉及一种用于连续密封输送物料的下料机构。The utility model relates to the field of conveyors, in particular to a feeding mechanism for continuously sealing and conveying materials.
背景技术Background technique
随着社会的不断快速发展,各种生活垃圾越来越多,城市生活垃圾对环境的污染和破坏日益严重,人们对垃圾的处理力度也在不断加强。生活垃圾包括各种固体废弃物,在对垃圾的处理或者回收利用过程中,将其远距离输送至指定区域进行加工处理是必不可少的环节。With the continuous and rapid development of society, there are more and more kinds of domestic garbage, the pollution and damage of urban living garbage to the environment are becoming more and more serious, and people's efforts to deal with garbage are also constantly strengthening. Household garbage includes all kinds of solid waste. In the process of garbage treatment or recycling, it is an indispensable link to transport it to designated areas for processing.
为了防止生活垃圾在输送过程中出现泄漏或因震动产生飞扬而对工作环境造成破坏,目前采用密封式输送来解决此类问题。而输送生活垃圾时在下料过程中易造成堵塞,尤其是当各种生活垃圾堆积造成搭桥、粘结等问题时,在这种情况下更加难以顺利下料;同时,输送过程中的密封性能也较差,严重影响了工作环境和工作效率。因此,急需设计一种可连续密封输送生活垃圾的下料机构,来解决生活垃圾在输送过程中出现的问题。In order to prevent domestic waste from leaking during transportation or causing damage to the working environment due to flying due to vibration, sealed transportation is currently used to solve such problems. However, when conveying domestic waste, it is easy to cause blockage during the feeding process, especially when the accumulation of various domestic wastes causes problems such as bridging and bonding. In this case, it is more difficult to discharge smoothly; Poor, seriously affecting the working environment and work efficiency. Therefore, there is an urgent need to design a feeding mechanism that can continuously seal and convey domestic waste to solve the problems that occur during the transportation of domestic waste.
发明内容Contents of the invention
本实用新型解决的技术问题是提供一种可连续密封输送物料尤其是生活垃圾的下料机构,目的是在密闭环境下,能够实现均匀、连续的下料输送,且保证良好的密封性能。The technical problem solved by the utility model is to provide a feeding mechanism that can continuously seal and convey materials, especially domestic garbage, with the purpose of realizing uniform and continuous feeding and conveying in a closed environment, and ensuring good sealing performance.
一种连续密封输送物料的下料机构,包括料仓、料仓料位计、与料仓下料段底部相连的螺旋输送机构,所述料仓内设有至少一级卸灰阀,料仓下料段设有用于检测下料段物料堆积程度并与卸灰阀电连接的下料段高料位计和下料段低料位计。A feeding mechanism for continuously sealing and conveying materials, including a silo, a hopper material level gauge, and a screw conveying mechanism connected to the bottom of the hopper feeding section. The feeding section is provided with a high material level meter and a low material level meter for detecting the accumulation degree of the material in the feeding section and electrically connecting with the ash discharge valve.
本设计方案在料仓内及下料段设有用于检测物料料位的料位计,当系统检测到物料加到设定的位置后,自动停止加料过程,保证料仓内始终保持一定高度的物料。使用时,利用料仓下料段的高、低料位计检测下料口处物料的多少,控制卸灰阀的启停,从而实现对物料输送厚度的调整,使得下料连续、均匀。利用下料段中的高、低料位计检测物料的堆积高度,还可以用以确保下料段有稳定的物料堆积来建立料封,保证密封效果。This design scheme is equipped with a level meter for detecting the material level in the silo and the feeding section. When the system detects that the material has been added to the set position, it will automatically stop the feeding process to ensure that the silo always maintains a certain height. materials. When in use, use the high and low material level gauges in the feeding section of the silo to detect the amount of material at the feeding port, and control the start and stop of the ash discharge valve, so as to realize the adjustment of the material conveying thickness, so that the feeding is continuous and uniform. Use the high and low material level gauges in the feeding section to detect the accumulation height of the material, which can also be used to ensure stable material accumulation in the feeding section to establish a material seal and ensure the sealing effect.
为了将生活垃圾搅拌均匀,防止卸料过程中生活垃圾因运动不畅而出现卡料、阻塞现象,所述料仓内设有至少一级搅拌装置,将搅拌装置设置于卸灰阀的上方。In order to stir the domestic waste evenly and prevent the domestic waste from being jammed and blocked due to poor movement during the unloading process, at least one stirring device is installed in the silo, and the stirring device is arranged above the ash discharge valve.
如上所述的搅拌装置包括水平搅拌轴,安装于水平搅拌轴并沿水平搅拌轴轴向呈120°交错分布、且与水平搅拌轴垂直的三个搅拌杆,及驱动水平搅拌轴旋转的减速电机。The agitating device as described above includes a horizontal agitating shaft, three agitating rods installed on the horizontal agitating shaft and distributed staggeredly at 120° along the axial direction of the horizontal agitating shaft, and perpendicular to the horizontal agitating shaft, and a geared motor that drives the horizontal agitating shaft to rotate .
优选的,所述料仓内设有两级卸灰阀,分别为一级卸灰阀和二级卸灰阀,一级卸灰阀位于二级卸灰阀的上方,下料段高料位计和下料段低料位计均与一级卸灰阀电连接。两级卸料装置可以确保下料连续、均匀、稳定,并保证更好的密封效果:采用两个卸灰阀,正常下料时两个卸灰阀同步旋转,但是在下料过程中会发生因两级卸灰阀工作时转速不能完全匹配出现偏差而造成垃圾下料的不稳定的情况,此时利用下料段中设置的高、低两个料位计,当高料位计检测到信号则控制一级卸灰阀停止工作以防止堆料过多,当低料位计检测到信号时控制一级卸灰阀提高转速以加快下料速度,使得下料连续、均匀,该过程中通过控制卸灰阀的工作状态来建立料封,有效保证生活垃圾输送过程中的密封性。Preferably, two-stage ash discharge valves are provided in the silo, which are respectively a primary ash discharge valve and a secondary ash discharge valve, the primary ash discharge valve is located above the secondary ash discharge valve, and the high material level in the feeding section Both the meter and the low material level meter in the feeding section are electrically connected to the first-stage ash discharge valve. The two-stage unloading device can ensure continuous, uniform, and stable unloading, and ensure better sealing effect: two ash unloading valves are used, and the two ash unloading valves rotate synchronously during normal unloading. When the two-stage ash unloading valve is working, the rotation speed cannot be completely matched and there is a deviation, resulting in unstable garbage discharge. At this time, use the high and low material level gauges set in the discharge section. When the high material level gauge detects a signal Then control the primary ash unloading valve to stop working to prevent excessive stockpiling. When the low material level gauge detects a signal, control the primary ash unloading valve to increase the speed to speed up the feeding speed, so that the feeding is continuous and uniform. Control the working state of the ash unloading valve to establish a material seal, effectively ensuring the sealing during the transportation of domestic waste.
优选的,所述料仓内设有两级搅拌装置,分别为一级搅拌装置和二级搅拌装置,二级搅拌轴与一级搅拌轴相同规格;所述一级搅拌装置位于一级卸灰阀的上方,二级搅拌装置位于二级卸灰阀的上方,下料段高料位计和下料段低料位计分别位于二级搅拌装置的上下两侧。两级搅拌装置用于将生活垃圾搅拌均匀,防止卸料过程生活垃圾因运动不畅而出现卡料、阻塞现象。Preferably, two-stage stirring devices are provided in the silo, which are respectively a primary stirring device and a secondary stirring device, and the secondary stirring shaft has the same specification as the primary stirring shaft; the primary stirring device is located in the primary ash discharge Above the valve, the secondary stirring device is located above the secondary ash unloading valve, and the high material level gauge and the low material level gauge of the feeding section are respectively located on the upper and lower sides of the secondary stirring device. The two-stage stirring device is used to stir the domestic waste evenly, so as to prevent the domestic waste from being jammed and blocked due to poor movement during the unloading process.
优选的,所述卸灰阀为星型卸灰阀。卸灰阀工作时由减速电机通过联轴带动叶轮转动,把壳体上部的物料随叶片的旋转在下部卸出。二级卸灰阀与一级卸灰阀相同规格,并同步旋转进行下料。Preferably, the ash unloading valve is a star type ash unloading valve. When the ash unloading valve is working, the deceleration motor drives the impeller to rotate through the coupling, and the material in the upper part of the shell is discharged from the lower part with the rotation of the blade. The second-stage ash unloading valve has the same specifications as the first-stage ash unloading valve, and rotates synchronously for discharging.
如上所述的螺旋输送机构包括螺旋槽体、安装于螺旋槽体内的螺旋、与螺旋传动连接的螺旋驱动系统;螺旋槽体的一端上部与料仓下料端底部连接,另一端设有出料口。The above-mentioned screw conveying mechanism includes a spiral trough body, a screw installed in the spiral trough body, and a screw drive system connected with the screw drive; one end of the spiral trough body is connected to the bottom of the feeding end of the silo, and the other end is provided with a discharge mouth.
优选的,所述螺旋为无轴螺旋,增加了输送过程中的抗缠绕性,从而使得生活垃圾的输送更加通畅,不易造成堵塞现象。Preferably, the helix is a shaftless helix, which increases the anti-winding property during the conveying process, thereby making the conveying of domestic waste more smooth and less likely to cause blockage.
如上所述的螺旋输送机构,螺旋槽体与料仓连接处设有开口,保证物料能够落入螺旋内,螺旋槽体采用圆筒形,与无轴螺旋配合,有利于物料的输送,不易造成堵塞。所述螺旋驱动系统为减速电机;本设计方案可以实现连续均匀进料,并且通过调节卸灰阀与无轴螺旋的转速差,可以实现输送不同厚度的生活垃圾。For the above-mentioned screw conveying mechanism, there is an opening at the connection between the spiral groove body and the silo to ensure that the material can fall into the spiral. clogged. The screw drive system is a geared motor; this design scheme can realize continuous and uniform feeding, and by adjusting the speed difference between the ash discharge valve and the shaftless screw, it can realize the transportation of household garbage of different thicknesses.
本实用新型的有益效果为:本实用新型实现了在密闭环境下的均匀、连续下料,密封效果好;采用两个搅拌轴和两个卸灰阀,将它们交替组合连接,安装在料仓下部,螺旋输送方式采用无轴螺旋,在生活垃圾的输送过程中使得输送连续、均匀、平稳,密封性好。The beneficial effects of the utility model are: the utility model realizes uniform and continuous feeding in a closed environment, and the sealing effect is good; two stirring shafts and two ash discharge valves are used, and they are combined and connected alternately, and installed in the silo In the lower part, the screw conveying method adopts a shaftless screw, which makes the conveying continuous, uniform, stable and good sealing during the conveying process of domestic waste.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图中,1.料仓;2.料仓料位计;3.一级搅拌轴;4.一级卸灰阀;5.下料段高料位计;6.下料段低料位计;7.二级卸灰阀;8.螺旋驱动系统;9.无轴螺旋;10.螺旋槽体;11.二级搅拌轴驱动减速电机;12.二级搅拌轴;13.一级搅拌轴驱动减速电机。In the figure, 1. silo; 2. Material level gauge in silo; 3. Primary stirring shaft; 4. Primary ash unloading valve; 5. High material level gauge in the feeding section; 6. Low material level gauge in the feeding section ;7. Secondary ash unloading valve; 8. Spiral drive system; 9. Shaftless spiral; 10. Spiral groove body; Drive the geared motor.
具体实施方式Detailed ways
下面将结合具体实施例和附图对本实用新型做详细说明。The utility model will be described in detail below in conjunction with specific embodiments and accompanying drawings.
本实用新型的目的是提供一种可连续密封输送生活垃圾的下料机构,解决下料过程中存在的生活垃圾缠连、阻塞等难以顺利下料的问题,确保输送过程中密封性能良好,同时可选择性控制下料量和物料输送能力。The purpose of this utility model is to provide a feeding mechanism that can continuously seal and transport household garbage, solve the problems of difficult unloading such as household garbage entanglement and blockage in the feeding process, ensure good sealing performance during the delivery process, and at the same time It can selectively control the feeding amount and material conveying capacity.
实施例Example
如图1所示的一种连续密封输送生活垃圾物料的下料机构,包括料仓1、用于检测料仓1内垃圾堆积的高度的料仓料位计2、设置在料仓1内的一级搅拌装置、位于一级搅拌装置下方的一级卸料装置,一级卸料装置下部依次连接二级搅拌装置和二级卸料装置,实现两级卸料装置和两级搅拌装置的交替连接,在下料段下方装有螺旋输送机构。二级搅拌装置的上下两侧分别设有与一级卸料装置电连接的下料段高料位计5和下料段低料位计6。As shown in Figure 1, a feeding mechanism for continuously sealing and transporting domestic waste materials includes a silo 1, a silo level meter 2 for detecting the height of garbage accumulation in the silo 1, and a The first-stage stirring device, the first-stage unloading device located below the first-stage agitating device, the lower part of the first-stage unloading device is connected to the second-stage agitating device and the second-stage unloading device in turn, realizing the alternation of the two-stage unloading device and the two-stage agitating device Connection, a screw conveying mechanism is installed under the feeding section. The upper and lower sides of the secondary stirring device are respectively provided with a high material level meter 5 in the feeding section and a low material level meter 6 in the feeding section electrically connected to the primary unloading device.
一级卸料装置包括一级卸灰阀4,二级卸料装置包括二级卸灰阀7,正常下料时两个卸灰阀同步旋转。一级卸灰阀4和二级卸灰阀7均为星型卸灰阀。搅拌装置包括水平搅拌轴,安装于水平搅拌轴并沿水平搅拌轴轴向呈120°交错分布、且与水平搅拌轴垂直的三个搅拌杆,及驱动水平搅拌轴旋转的减速电机。具体地,一级搅拌装置包括一级搅拌轴3、一级搅拌轴驱动减速电机13及搅拌杆,二级搅拌装置包括二级搅拌轴12、二级搅拌轴驱动减速电机11及搅拌杆。The first-level unloading device includes a first-level ash unloading valve 4, and the second-level unloading device includes a second-level ash unloading valve 7. During normal unloading, the two ash unloading valves rotate synchronously. Both the primary ash unloading valve 4 and the secondary ash unloading valve 7 are star type ash unloading valves. The stirring device includes a horizontal stirring shaft, three stirring rods installed on the horizontal stirring shaft and distributed staggeredly at 120° along the axial direction of the horizontal stirring shaft, and perpendicular to the horizontal stirring shaft, and a geared motor that drives the horizontal stirring shaft to rotate. Specifically, the primary stirring device includes a primary stirring shaft 3, a primary stirring shaft driving reduction motor 13 and a stirring rod, and the secondary stirring device includes a secondary stirring shaft 12, a secondary stirring shaft driving reduction motor 11 and a stirring rod.
螺旋输送机构包括所包括螺旋槽体10、安装于螺旋槽体10内的无轴螺旋9、与无轴螺旋9传动连接的螺旋驱动系统8;螺旋槽体10的一端上部与料仓1下料端底部连接,另一端设有出料口。所述螺旋槽体10成圆筒形,螺旋槽体10与料仓1相连部分设有保证物料落入螺旋槽体内的开口。The screw conveying mechanism includes a spiral groove body 10, a shaftless screw 9 installed in the spiral groove body 10, and a screw drive system 8 connected to the shaftless screw 9; One end is connected to the bottom, and the other end is provided with a discharge port. The spiral groove body 10 is cylindrical, and the part connecting the spiral groove body 10 and the material bin 1 is provided with an opening to ensure that the material falls into the spiral groove body.
垃圾进入料仓1后经一级搅拌轴3搅拌,在一级卸灰阀4叶轮的转动作用下生活垃圾随叶片旋转在下方卸出;此处设有下料段高料位计5,当下料段高料位计5检测到信号时可控制一级卸灰阀4停止下料,防止生活垃圾堆积过多造成堵塞;下方装有二级搅拌轴12继续对生活垃圾进行搅拌,保证生活垃圾不会缠连阻塞而影响二级卸灰阀7的正常下料。二级搅拌轴12下面装有下料段低料位计6,当低料位计检测到信号时可控制一级卸灰阀4加快下料速度。在高低料位计和两级卸料装置的共同作用下,可有效避免卡料和阻塞,同时有助于下料段可以建立良好的料封,确保了输送的密封性。同时通过调节二级卸灰阀7的下料速度与无轴螺旋9的转速差,可以实现不同厚度生活垃圾的输送,从而调节输送能力。本方案输送生活垃圾连续均匀,密封效果良好,操作更灵活多变,有效的改善了工作环境,提高了工作效率。After the garbage enters the silo 1, it is stirred by the first-stage stirring shaft 3, and the household garbage is discharged below with the rotation of the blade under the rotation of the impeller of the first-stage ash unloading valve 4; When the high material level meter 5 in the material section detects a signal, it can control the primary ash unloading valve 4 to stop feeding, so as to prevent the blockage caused by excessive accumulation of domestic garbage; the secondary stirring shaft 12 is installed below to continue stirring the domestic garbage to ensure that the domestic garbage It will not affect the normal feeding of the secondary ash unloading valve 7 due to entanglement and blockage. Below the secondary stirring shaft 12, a low material level gauge 6 of the feeding section is installed, and when the low material level gauge detects a signal, the primary ash unloading valve 4 can be controlled to accelerate the feeding speed. Under the joint action of the high and low material level gauge and the two-stage unloading device, it can effectively avoid material jamming and blockage, and at the same time help the unloading section to establish a good material seal to ensure the sealing of the conveying. At the same time, by adjusting the difference between the feeding speed of the secondary ash unloading valve 7 and the rotational speed of the shaftless screw 9, the transportation of domestic garbage with different thicknesses can be realized, thereby adjusting the transportation capacity. This scheme conveys domestic garbage continuously and evenly, has good sealing effect, and is more flexible and changeable in operation, which effectively improves the working environment and improves work efficiency.
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present utility model are also acceptable. Should belong to the protection scope of the utility model.
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2014
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CN108859124A (en) * | 2018-06-29 | 2018-11-23 | 山东科技大学 | A kind of 3D printer with fault diagnosis repair function |
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CN108910552B (en) * | 2018-07-24 | 2019-05-24 | 烟台海纳制动技术有限公司 | A kind of precise blanking mechanism baiting method |
CN110104460A (en) * | 2019-05-22 | 2019-08-09 | 广东至富淀粉供应链管理有限公司 | A kind of powder blanking loading system |
CN110104460B (en) * | 2019-05-22 | 2024-04-19 | 广东至富淀粉供应链管理有限公司 | Powder blanking and loading system |
CN111036656A (en) * | 2020-01-17 | 2020-04-21 | 上海盛弘环境科技有限公司 | Multi-stage horizontal spiral moving bed conveying device |
CN112850211A (en) * | 2021-02-03 | 2021-05-28 | 四川川交路桥有限责任公司 | Automatic back-end feeding system and method |
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