CN211113576U - Reciprocating type full-automatic cutting ring soil cleaning device - Google Patents
Reciprocating type full-automatic cutting ring soil cleaning device Download PDFInfo
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- 239000002689 soil Substances 0.000 title claims abstract description 60
- 238000004140 cleaning Methods 0.000 title description 6
- 238000003466 welding Methods 0.000 claims abstract description 5
- 239000003990 capacitor Substances 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 6
- 230000007774 longterm Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000013011 mating Effects 0.000 abstract 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000035558 fertility Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及环刀清土器技术领域,具体为一种往复式全自动环刀清土器。The utility model relates to the technical field of ring-knife soil cleaners, in particular to a reciprocating automatic ring-knife soil cleaner.
背景技术Background technique
在土壤肥力与土建工程调查中,经常用环刀采集原状土壤样品,以测定土壤容重、土壤孔隙度、土壤紧实度等指标,采集完土壤环刀样品后,需将环刀内的土壤样品彻底清除,以称取环刀重量用于数据计算,并为下次采样准备出清洁的环刀,但彻底清除环刀中的土壤,是一项困难的工作,尤其是对于质地较粘重的土壤,会粘结在环刀的内壁,往往需采用尖刀慢慢的将其从环刀中挖出,无法将土壤彻底清除,环刀内壁所残留的土壤需进一步用水冲洗,不仅清除效率低,还容易导致操作者手部受伤,近年来,有相关的专利已经设计出了机械环刀清土装置,在一定程度上替代了纯手工操作,但仍存在一些弊端:In soil fertility and civil engineering investigations, undisturbed soil samples are often collected with a ring knife to measure soil bulk density, soil porosity, soil compaction and other indicators. Thoroughly remove, take the weight of the ring knife for data calculation, and prepare a clean ring knife for the next sampling, but it is a difficult job to completely remove the soil in the ring knife, especially for the sticky and heavy texture. The soil will stick to the inner wall of the ring knife, and it is often necessary to use a sharp knife to slowly dig it out of the ring knife, and the soil cannot be completely removed. The soil remaining on the inner wall of the ring knife needs to be further washed with water. It is also easy to cause injury to the operator's hands. In recent years, some related patents have designed a mechanical ring knife cleaning device, which has replaced pure manual operation to a certain extent, but there are still some drawbacks:
1.201510280695.8和201721691430.8的设计仍需人工按压环刀内的土壤,长期操作会导致人员疲劳;1. The designs of 201510280695.8 and 201721691430.8 still need to manually press the soil in the ring knife, and long-term operation will cause personnel fatigue;
2.201821092148.2的电动环刀清土装置需操作人员长期按压电机的正反转开关,操作不便。2. The electric ring knife soil cleaning device of 2.201821092148.2 requires the operator to press the forward and reverse switch of the motor for a long time, which is inconvenient to operate.
实用新型内容Utility model content
本实用新型的目的在于提供一种往复式全自动环刀清土器,以解决上述背景技术中提出的环刀清土装置效率低和操作不便的问题。The purpose of the present utility model is to provide a reciprocating automatic ring-knife cleaning device, so as to solve the problems of low efficiency and inconvenient operation of the ring-knife cleaning device proposed in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:一种往复式全自动环刀清土器,包括底座、漏土孔、环刀固定套主体和交流电机,所述底座上开设有漏土孔,且漏土孔正上方的底座上焊接有环刀固定套主体,所述底座一侧的两端皆固定有支撑立柱,支撑立柱的一侧焊接有限位滑杆,限位滑杆上套设有推土柱固定板,推土柱固定板上设置有与限位滑杆相匹配的滑套,且推土柱固定板底部远离支撑立柱的一侧安装有与环刀固定套主体相匹配的推土柱,所述支撑立柱的顶端焊接有电机固定板,电机固定板的底端安装有交流电机,并且交流电机的输出端安装有丝杆,丝杆竖向贯穿推土柱固定板的底端,推土柱固定板上设置有与丝杆相匹配的丝杆螺母,丝杆的底端设置有与底座顶端连接的轴承,所述支撑立柱上安装有电机控制器,且电机控制器上设置有电源开关和电源线,电机控制器靠近丝杆的一侧安装有电容,所述支撑立柱上安装有电机正转限位开关,电机正转限位开关下方的支撑立柱上安装有电机反转限位开关,推土柱固定板靠近电机反转限位开关的一侧安装有限位开关触动板。In order to achieve the above purpose, the present utility model provides the following technical solutions: a reciprocating automatic ring-knife soil cleaner, comprising a base, a soil leakage hole, a ring-knife fixing sleeve main body and an AC motor, and the base is provided with a soil leakage hole, And the main body of the ring knife fixing sleeve is welded on the base just above the soil leakage hole, the two ends of one side of the base are fixed with support columns, the side of the support column is welded with a limit slide bar, and the limit slide bar is sleeved with The bulldozer column fixing plate is provided with a sliding sleeve matching the limit sliding rod, and the side of the bottom of the bulldozing column fixing plate away from the supporting column is installed with a pusher matching the main body of the ring cutter fixing sleeve. Soil column, the top of the support column is welded with a motor fixing plate, the bottom end of the motor fixing plate is installed with an AC motor, and the output end of the AC motor is installed with a screw rod, which vertically penetrates the bottom end of the bulldozer column fixing plate , the fixing plate of the bulldozer column is provided with a lead screw nut matching the lead screw, the bottom end of the lead screw is provided with a bearing connected with the top end of the base, a motor controller is installed on the support column, and the motor controller is provided with There is a power switch and a power cord, a capacitor is installed on the side of the motor controller close to the screw rod, a motor forward rotation limit switch is installed on the support column, and a motor reverse rotation is installed on the support column below the motor forward rotation limit switch. Limit switch, a limit switch touch plate is installed on the side of the bulldozer fixed plate close to the motor reverse limit switch.
优选的,所述底座底端的四个拐角处皆焊接有支撑柱,环刀固定套主体内部的顶端设置有上环刀固定套,且环刀固定套主体内部的底端设置有下环刀固定套,环刀固定套主体呈筒形,上环刀固定套的内直径大于下环刀固定套的内直径,并且下环刀固定套的内直径小于漏土孔的内直径,漏土孔、上环刀固定套、下环刀固定套和推土柱的垂直中心线皆在同一竖直线上。Preferably, the four corners of the bottom end of the base are welded with support columns, the top inside the ring knife fixing sleeve body is provided with an upper ring knife fixing sleeve, and the bottom end inside the ring knife fixing sleeve body is provided with a lower ring knife fixing sleeve The main body of the ring knife fixing sleeve is cylindrical, the inner diameter of the upper ring knife fixing sleeve is larger than the inner diameter of the lower ring knife fixing sleeve, and the inner diameter of the lower ring knife fixing sleeve is smaller than the inner diameter of the soil leakage hole, the soil leakage hole, The vertical centerlines of the upper ring cutter fixing sleeve, the lower ring cutter fixing sleeve and the bulldozer column are all on the same vertical line.
优选的,所述推土柱呈圆柱形,限位滑杆呈“7”字型,限位滑杆的外直径等于滑套的内直径,且滑套的内侧壁设置有碳化硅耐磨层。Preferably, the bulldozer column is cylindrical, the limit sliding rod is in the shape of "7", the outer diameter of the limit sliding rod is equal to the inner diameter of the sliding sleeve, and the inner side wall of the sliding sleeve is provided with a silicon carbide wear-resistant layer .
优选的,所述滑套设置有2个,相邻的滑套关于推土柱固定板的垂直中心线构成对称分布,且滑套和推土柱固定板之间构成一体化焊接结构,并且推土柱固定板和限位滑杆之间构成滑动结构。Preferably, two sliding sleeves are provided, adjacent sliding sleeves are symmetrically distributed with respect to the vertical center line of the bulldozer column fixing plate, and an integrated welding structure is formed between the sliding sleeve and the bulldozing column fixing plate, and the push A sliding structure is formed between the soil column fixing plate and the limit sliding rod.
优选的,所述丝杆的外侧壁设置有外螺纹,推土柱固定板上焊接有丝杆螺母,且丝杆螺母的内侧壁设置有与外螺纹相匹配的内螺纹,丝杆螺母的垂直中心线和丝杆的垂直中心线在同一竖直线上。Preferably, the outer side wall of the screw rod is provided with an external thread, a screw rod nut is welded on the fixing plate of the bulldozer column, and the inner side wall of the screw rod nut is provided with an internal thread matching the external thread, and the vertical direction of the screw rod nut is The center line and the vertical center line of the lead screw are on the same vertical line.
优选的,所述电容通过电线与电机控制器和交流电机连接,且交流电机通过电线与电机控制器连接,电机正转限位开关与电机反转限位开关通过电线连接,且电机正转限位开关与电机反转限位开关皆通过电线和电机控制器连接。Preferably, the capacitor is connected to the motor controller and the AC motor through a wire, the AC motor is connected to the motor controller through a wire, the motor forward rotation limit switch and the motor reverse rotation limit switch are connected through a wire, and the motor forward rotation limit switch is connected through a wire. Both the position switch and the motor reverse limit switch are connected by wires to the motor controller.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)、该往复式全自动环刀清土器通过安装有交流电机、推土柱、电机控制器、电机正转限位开关、限位开关触动板、电机反转限位开关和环刀固定套主体,使得装置使用时通过交流电机带动推土柱移动,推土柱下移过程中可快速、完全清除环刀中的土壤,并以电机控制器、电机正转限位开关、限位开关触动板和电机反转限位开关的配合作用,实现了交流电机的全自动运行,无需人为操作,彻底解放了双手,只需更换环刀即可,与以往类似的装置相比,节省了人力,提高了工作效率,有利于该装置的长期推广;(1) The reciprocating automatic ring-knife cleaner is fixed by installing an AC motor, a bulldozer column, a motor controller, a motor forward limit switch, a limit switch touch plate, a motor reverse limit switch and a ring knife. The main body is set, so that when the device is in use, the bulldozer column is driven to move by the AC motor, and the soil in the ring cutter can be quickly and completely removed during the downward movement of the bulldozer column. The cooperation of the touch plate and the motor reverse limit switch realizes the fully automatic operation of the AC motor without manual operation, completely liberating both hands, only need to replace the ring knife, which saves manpower compared with similar devices in the past. , which improves the work efficiency and is beneficial to the long-term popularization of the device;
(2)、该往复式全自动环刀清土器通过安装有环刀固定套主体、上环刀固定套、下环刀固定套、底座和支撑立柱,使得装置的制作成本低廉,可广泛应用于清除环刀中各种质地的土壤,管理和维护简单,操作安全;(2) The reciprocating automatic ring-knife soil cleaner is equipped with a ring-knife fixing sleeve body, an upper ring-knife fixing sleeve, a lower ring-knife fixing sleeve, a base and a supporting column, which makes the device low in production cost and can be widely used in Clear the soil of various textures in the ring knife, with simple management and maintenance, and safe operation;
(3)、该往复式全自动环刀清土器通过安装有限位滑杆、滑套、碳化硅耐磨层和推土柱固定板,使得装置优化了自身的结构,通过限位滑杆和滑套之间构成的滑动导向结构,提升了推土柱固定板上下运动时的平稳性能,从而增强了装置的实用性,且通过在滑套的内侧壁设置有碳化硅耐磨层,提升了滑套内壁的耐磨性能,保证了滑套不易由于磨损严重影响使用效果。(3) The reciprocating automatic ring-knife soil cleaner optimizes its own structure by installing the limit slide bar, sliding sleeve, silicon carbide wear-resistant layer and bulldozer column fixing plate. The sliding guide structure formed between the sleeves improves the stable performance of the bulldozer column fixing plate when moving up and down, thereby enhancing the practicability of the device. The wear resistance of the inner wall of the sleeve ensures that the sliding sleeve is not easy to be seriously affected by wear and tear.
附图说明Description of drawings
图1为本实用新型立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present utility model;
图2为本实用新型上环刀固定套正视剖面结构示意图;Fig. 2 is the front view sectional structure schematic diagram of the upper ring knife fixing sleeve of the utility model;
图3为本实用新型直线轴承俯视剖面结构示意图;Fig. 3 is the top view sectional structure schematic diagram of the linear bearing of the present invention;
图4为本实用新型限位滑杆侧视结构示意图。FIG. 4 is a schematic side view of the structure of the limiting slide bar of the present invention.
图中:1、底座;2、漏土孔;3、环刀固定套主体;301、上环刀固定套;302、下环刀固定套;4、推土柱;5、滑套;501、碳化硅耐磨层;6、丝杆;7、限位滑杆;8、电源开关;9、交流电机;10、电机固定板;11、支撑立柱;12、电机控制器;13、电容;14、电机正转限位开关;15、限位开关触动板;16、电机反转限位开关;17、电源线;18、丝杆螺母;19、轴承;20、推土柱固定板。In the picture: 1. Base; 2. Soil leakage hole; 3. Main body of ring knife fixing sleeve; 301, Upper ring knife fixing sleeve; 302, Lower ring knife fixing sleeve; 4. Bulldozing column; 5. Sliding sleeve; 501, Silicon carbide wear-resistant layer; 6. Screw; 7. Limit slider; 8. Power switch; 9. AC motor; 10. Motor fixing plate; 11. Support column; 12. Motor controller; 13. Capacitor; 14 , motor forward limit switch; 15, limit switch touch plate; 16, motor reverse limit switch; 17, power cord; 18, screw nut; 19, bearing; 20, bulldozer column fixing plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供的一种实施例:一种往复式全自动环刀清土器,包括底座1、漏土孔2、环刀固定套主体3和交流电机9,底座1上开设有漏土孔2,且漏土孔2正上方的底座1上焊接有环刀固定套主体3,底座1一侧的两端皆固定有支撑立柱11,支撑立柱11的一侧焊接有限位滑杆7,限位滑杆7上套设有推土柱固定板20,推土柱固定板20上设置有与限位滑杆7相匹配的滑套5,且推土柱固定板20底部远离支撑立柱11的一侧安装有与环刀固定套主体3相匹配的推土柱4,支撑立柱11的顶端焊接有电机固定板10,电机固定板10的底端安装有交流电机9,并且交流电机9的输出端安装有丝杆6,丝杆6竖向贯穿推土柱固定板20的底端,推土柱固定板20上设置有与丝杆6相匹配的丝杆螺母18,丝杆6的底端设置有与底座1顶端连接的轴承19,丝杆6的外侧壁设置有外螺纹,推土柱固定板20上焊接有丝杆螺母18,且丝杆螺母18的内侧壁设置有与外螺纹相匹配的内螺纹,丝杆螺母18的垂直中心线和丝杆6的垂直中心线在同一竖直线上;Please refer to Figures 1-4, an embodiment provided by the present utility model: a reciprocating automatic ring-knife soil cleaner, comprising a
使其利用丝杆螺母18和丝杆螺母18之间的螺纹连接作用,便于驱动推土柱固定板20的上下运动;It makes use of the threaded connection between the
支撑立柱11上安装有电机控制器12,且电机控制器12上设置有电源开关8和电源线17,电机控制器12靠近丝杆6的一侧安装有电容13,支撑立柱11上安装有电机正转限位开关14,电机正转限位开关14下方的支撑立柱11上安装有电机反转限位开关16,推土柱固定板20靠近电机反转限位开关16的一侧安装有限位开关触动板15,底座1底端的四个拐角处皆焊接有支撑柱,环刀固定套主体3内部的顶端设置有上环刀固定套301,且环刀固定套主体3内部的底端设置有下环刀固定套302,环刀固定套主体3呈筒形,上环刀固定套301的内直径大于下环刀固定套302的内直径,并且下环刀固定套302的内直径小于漏土孔2的内直径,漏土孔2、上环刀固定套301、下环刀固定套302和推土柱4的垂直中心线皆在同一竖直线上;A
使其优化了装置的结构,便于清理下来的土渣通过漏土孔2排出;It optimizes the structure of the device, and it is convenient for the cleaned soil residue to be discharged through the
推土柱4呈圆柱形,限位滑杆7呈“7”字型,限位滑杆7的外直径等于滑套5的内直径,且滑套5的内侧壁设置有碳化硅耐磨层501;The bulldozing
使其既通过将限位滑杆7设置为“7”字型,优化了装置的结构,又利用碳化硅耐磨层501的作用,增强了滑套5内壁的耐磨性能;It not only optimizes the structure of the device by setting the
滑套5设置有2个,相邻的滑套5关于推土柱固定板20的垂直中心线构成对称分布,且滑套5和推土柱固定板20之间构成一体化焊接结构,并且推土柱固定板20和限位滑杆7之间构成滑动结构;Two sliding
使其优化了装置的结构,通过限位滑杆7和滑套5之间构成的滑动导向结构,提升了推土柱固定板20上下运动时的平稳性能,从而增强了装置的实用性;It optimizes the structure of the device, and through the sliding guide structure formed between the
电容13通过电线与电机控制器12和交流电机9连接,且交流电机9通过电线与电机控制器12连接,电机正转限位开关14与电机反转限位开关16通过电线连接,且电机正转限位开关14与电机反转限位开关16皆通过电线和电机控制器12连接;The
该电机控制器12的型号可为mc3526,该交流电机9的型号可为YZR-132M-4。The model of the
工作原理:使用时,首先外接电源,接着将装满土壤的环刀未开刃端朝下卡在环刀固定套主体3的上环刀固定套301内部,打开电机控制器12上的电源开关8,这时交流电机9会被启动,带动丝杆6开始运转,利用丝杆6和丝杆螺母18之间的螺纹连接作用,带动推土柱固定板20向下移动,这时推土柱固定板20上设置的滑套5会沿着限位滑杆7滑动,通过限位滑杆7和滑套5之间构成的滑动导向结构,提升了推土柱固定板20上下运动时的平稳性能,从而增强了装置的实用性,推土柱固定板20运动时会带动推土柱4向着环刀固定套主体3移动,从而将推土柱4压入环刀内,进而将环刀内的土壤全部推出,与此同时限位开关触动板15按压电机反转限位开关16,交流电机9带动丝杆6开始反转,丝杆6通过丝杆螺母18使推土柱固定板20向上移动,进而带动推土柱4向上移动,移动至合适位置时,将清理完土壤的环刀从环刀固定套主体3上拿出,并装入另一个需要清理的环刀,当限位开关触动板15随着推土柱固定板20按压到电机正转限位开关14后,交流电机9又开始正转,带动推土柱固定板20向下移动,开始下一个工作周期,如此往复不断完成环刀的清土工作,提升了工作效果。Working principle: When using, first connect the power supply, and then clamp the ring knife filled with soil with the unblade end facing down inside the upper ring
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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CN111218925A (en) * | 2019-11-12 | 2020-06-02 | 中国科学院东北地理与农业生态研究所 | Reciprocating type full-automatic cutting ring soil cleaning device |
CN111218925B (en) * | 2019-11-12 | 2024-05-14 | 中国科学院东北地理与农业生态研究所 | Reciprocating full-automatic cutting ring soil cleaner |
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