CN210981677U - An air tightness test device - Google Patents
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- CN210981677U CN210981677U CN202020102643.8U CN202020102643U CN210981677U CN 210981677 U CN210981677 U CN 210981677U CN 202020102643 U CN202020102643 U CN 202020102643U CN 210981677 U CN210981677 U CN 210981677U
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Abstract
本申请提供了一种气密测试装置,包括:底座1,设置在底座上的壳体2及竖直高压力气缸3;所述壳体2内设置有两块轨道支撑板21,两条竖直气缸轨道22,竖直气缸承压板23,产品安装治具24,空气正负压入口25,N个侧面密封气缸26以及治具支架27,所述N为大于2的整数;所述壳体2正上方设有通孔,所述竖直高压力气缸3穿过所述通孔设置在所述壳体2内,并与所述竖直气缸承压板23相连接;所述产品安装治具24上设置有M个气压调节位241以及M个空气压力传感器;所述产品安装治具24用于放置待测对象,所述待测对象可通过所述竖直高压力气缸3和所述N个侧面密封气缸26密封的放置在所述产品安装治具24内。
The application provides an airtight test device, comprising: a base 1, a casing 2 arranged on the base, and a vertical high-pressure cylinder 3; the casing 2 is provided with two track support plates 21, two vertical Straight cylinder track 22, vertical cylinder pressure plate 23, product installation jig 24, air positive and negative pressure inlet 25, N side sealing cylinders 26 and jig bracket 27, the N is an integer greater than 2; the shell There is a through hole directly above the body 2, the vertical high pressure cylinder 3 is arranged in the casing 2 through the through hole, and is connected with the vertical cylinder pressure plate 23; the product installation The jig 24 is provided with M air pressure adjustment positions 241 and M air pressure sensors; the product installation jig 24 is used to place the object to be measured, and the object to be measured can pass through the vertical high pressure cylinder 3 and all the air pressure sensors. The N side sealing cylinders 26 are placed in the product installation jig 24 in a sealed manner.
Description
技术领域technical field
本实用新型涉及测试设备技术领域,具体涉及一种气密测试装置。The utility model relates to the technical field of testing equipment, in particular to an airtight testing device.
背景技术Background technique
超声波气密测试设备是一种对超声波焊接机焊接的待测对象进行气密性检测的一种设备。Ultrasonic air tightness testing equipment is a kind of equipment to test the air tightness of the object to be tested welded by ultrasonic welding machine.
然而,现有的超声波气密测试设备在对待测对象的气密性进行测试的过程中均采用单一的气压测试设备和气压调节设备,无法对测试的数据进行比对,同时无法对气压进行精细调节。However, the existing ultrasonic air tightness testing equipment adopts a single air pressure testing device and air pressure adjusting device in the process of testing the air tightness of the object to be tested, so it is impossible to compare the tested data, and at the same time, it is impossible to make precise air pressure measurements. adjust.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于:解决现有的超声波气密测试设备在进行测试的过程中均采用单一的气压测试设备和气压调节设备,无法对测试的数据进行比对,同时无法对气压进行精细调节的问题。In view of the deficiencies existing in the prior art, the purpose of this utility model is to solve the problem that the existing ultrasonic air tightness testing equipment adopts a single air pressure testing equipment and an air pressure regulating equipment in the process of testing, and cannot compare the tested data. , while the air pressure cannot be finely adjusted.
上述技术目的是通过以下技术方案实现的,The above-mentioned technical purpose is achieved through the following technical solutions:
本申请实施例中的气密测试装置,包括:The air tightness testing device in the embodiment of the present application includes:
底座1,设置在底座上的壳体2及竖直高压力气缸3;A base 1, a
所述壳体2内设置有两块轨道支撑板21,两条竖直气缸轨道22,竖直气缸承压板23,产品安装治具24,空气正负压入口25,N个侧面密封气缸26以及治具支架27,所述N为大于2的整数;The
所述治具支架27设置在所述底座1之上,所述产品安装治具24设置在所述治具支架27之上,所述产品安装治具24四周设置有所述N个侧面密封气缸26;The
所述壳体2正上方设有通孔,所述竖直高压力气缸3穿过所述通孔设置在所述壳体2内,并与所述竖直气缸承压板23相连接;A through hole is provided directly above the
两块所述轨道支撑板21设置在壳体2内相对的两侧,两条所述竖直气缸轨道22分别设置在两块所述轨道支撑板21之上,并且所述竖直气缸承压板23的两端活动设置在所述两块所述轨道支撑板21之上;The two rail support plates 21 are arranged on opposite sides of the
所述产品安装治具24上设置有M个气压调节位241以及M个空气压力传感器;所述产品安装治具24用于放置待测对象,所述待测对象可通过所述竖直高压力气缸3和所述N个侧面密封气缸26密封的放置在所述产品安装治具24内,所述M个气压调节位241用于分别调节所述待测对象上M个位置对应的气压;The
所述M个空气压力传感器分别设置在所述M个气压调节位241之内,用于分别对所述M个气压调节位241进行气压检测;The M air pressure sensors are respectively arranged in the M air
所述空气正负压入口25设置在所述壳体2的一侧,与所述气压调节位241相连接。The air positive and
在一种实施方式中,所述M为6,6个所述气压调节位241以中心对称的方式设置在所述产品安装治具24之上。In an embodiment, the M is 6, and the 6 air
在一种实施方式中,所述竖直高压力气缸3的内部设置有活塞杆31,所述活塞杆31可在竖直方向上沿所述竖直气缸轨道22移动。In one embodiment, a
在一种实施方式中,所述底座1的前端中部固定安装有急停按钮12,所述急停按钮12的一侧固定安装有双边启动键11。In one embodiment, an
在一种实施方式中,所述产品安装治具24的四周开设有N个卡槽,所述N个卡槽以中心对称的方式设置,所述卡槽用于放置所述侧面密封气缸。In an embodiment, the
在一种实施方式中,所述气密测试装置还包括:气压控制器4;In one embodiment, the air tightness testing device further includes: an
所述气压控制器包括M个气压调节阀41和M个空气压力显示屏42;The air pressure controller includes M air
所述M个气压调节阀41通过所述空气正负压入口25分别与M各所述气压调节位241相连接;The M air
所述M个空气压力显示屏42分别对应显示所述M个空气压力传感器的气压检测数值。The M air
综上本实用新型具有以下技术效果:To sum up, the utility model has the following technical effects:
通过空气压力传感器能够对壳体内部的空气压力进行监测并进行反馈,方便进行观察,通过气压调节位241能够对产品安装治具内气压进行调节,能够根据待测对象不同的进行相应的调节,该设备具有较强的实用性,空气压力传感器和气压调节位241设置有多个,空气压力传感器能够对产品安装治具内的气压进行监测并对数据进行比对,同时多个气压调节位241能够精确的对气压的数值进行调节,保证测试的精确性。The air pressure inside the casing can be monitored and fed back through the air pressure sensor, which is convenient for observation. The air pressure in the product installation fixture can be adjusted through the air
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型提供的气密测试装置的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the air tightness testing device provided by the utility model;
图2为本实用新型提供的气密测试装置中产品安装治具的一个立体示意图;2 is a three-dimensional schematic diagram of a product installation fixture in the air tightness testing device provided by the present invention;
图3为本实用新型提供的气密测试装置中产品安装治具的一个俯视示意图;3 is a schematic top view of a product installation fixture in the air tightness testing device provided by the present invention;
图4为本实用新型提供的气密测试装置中的气压控制器的一个立体示意图。FIG. 4 is a three-dimensional schematic diagram of the air pressure controller in the air tightness testing device provided by the present invention.
附图标记:1、底座;11、双边启动键;12、急停按钮;2、壳体;21、轨道支撑板;22、竖直气缸轨道;23、竖直气缸承压板;24、产品安装治具;25、空气正负压入口;26、侧面密封气缸;27、治具支架;241、气压调节位;3、竖直高压力气缸;4、气压控制器;41、气压调节阀;42、空气压力显示屏。Reference signs: 1. Base; 11. Bilateral start button; 12. Emergency stop button; 2. Housing; 21. Track support plate; 22. Vertical cylinder track; 23. Vertical cylinder pressure plate; 24. Product Installation fixture; 25, air positive and negative pressure inlet; 26, side sealing cylinder; 27, fixture bracket; 241, air pressure adjustment position; 3, vertical high pressure cylinder; 4, air pressure controller; 41, air pressure adjustment valve; 42. Air pressure display.
具体实施方式Detailed ways
为使得本实用新型的实用新型目的、特征、优点能够更加的明显和易懂,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而非全部实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, features and advantages of the present utility model more obvious and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要理解的是,实施例的附图中相同或相似的标号对应相同或相似的部件。在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It should be understood that the same or similar reference numerals correspond to the same or similar components in the drawings of the embodiments. In the description of the present invention, it should be understood that if the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc. The orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed in a specific orientation. Therefore, the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on the present patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.
实施例一Example 1
如图1,图2、图3以及图4所示,一种气密测试装置,包括:As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an airtight test device includes:
底座1,设置在底座上的壳体2及竖直高压力气缸3。The base 1, the
所述壳体2内设置有两块轨道支撑板21,两条竖直气缸轨道22,竖直气缸承压板23,产品安装治具24,空气正负压入口25,N个侧面密封气缸26以及治具支架27,所述N为大于2的整数。The
所述治具支架27设置在所述底座1之上,所述产品安装治具24设置在所述治具支架27之上,所述产品安装治具24四周设置有所述N个侧面密封气缸26;示例性的,所述N可以为6。The
所述壳体2正上方设有通孔,所述竖直高压力气缸3穿过所述通孔设置在所述壳体2内,并与所述竖直气缸承压板23相连接。A through hole is provided directly above the
具体的,所述竖直气缸承压板23面向所述产品安装治具24的一侧,具有密封凸起。所述密封凸起的形状,与“所述产品安装治具24以及M个侧面密封气缸26”组合后面向所述竖直气缸承压板23的一侧的形状想适配。即,当待测对象放置在产品安装治具24内,四周的侧面密封气缸26向产品安装治具24的中心挤压,竖直高压力气缸3带动竖直气缸承压板23往产品安装治具24的方向挤压,可以共同形成一个密封的空间。Specifically, the side of the vertical cylinder pressure-bearing
两块所述轨道支撑板21设置在壳体2内相对的两侧,两条所述竖直气缸轨道22分别设置在两块所述轨道支撑板21之上,并且所述竖直气缸承压板23的两端活动设置在所述两块所述轨道支撑板21之上。The two rail support plates 21 are arranged on opposite sides of the
所述产品安装治具24上设置有M个气压调节位241以及M个空气压力传感器;所述产品安装治具24用于放置待测对象,所述待测对象可通过所述竖直高压力气缸3和所述N个侧面密封气缸26密封的放置在所述产品安装治具24内,所述M个气压调节位241用于分别调节所述待测对象上M个位置对应的气压。The
所述M个空气压力传感器分别设置在所述M个气压调节位241之内,用于分别对所述M个气压调节位241进行气压检测。The M air pressure sensors are respectively disposed in the M air pressure adjustment positions 241 for performing air pressure detection on the M air pressure adjustment positions 241 respectively.
所述空气正负压入口25设置在所述壳体2的一侧,与所述气压调节位241相连接。The air positive and
示例性的,如图3所示,在一种实施方式中,所述M可以为6,6个所述气压调节位241以中心对称的方式设置在所述产品安装治具24之上。Exemplarily, as shown in FIG. 3 , in one embodiment, the M may be 6, and the 6 air pressure adjustment positions 241 are arranged on the
示例性的,在一种实施方式中,所述竖直高压力气缸3的内部设置有活塞杆31,所述活塞杆31可在竖直方向上沿所述竖直气缸轨道22移动。Exemplarily, in one embodiment, a
示例性的,在一种实施方式中,所述底座1的前端中部固定安装有急停按钮12,所述急停按钮12的一侧固定安装有双边启动键11。Exemplarily, in one embodiment, an
示例性的,在一种实施方式中,所述产品安装治具24的四周开设有N个卡槽,所述N个卡槽以中心对称的方式设置,所述卡槽用于放置所述侧面密封气缸。Exemplarily, in one embodiment, N card slots are opened around the
示例性的,在一种实施方式中,所述气密测试装置还包括:气压控制器4;所述气压控制器包括M个气压调节阀41和M个空气压力显示屏42;所述M个气压调节阀41通过所述空气正负压入口25分别与M各所述气压调节位241相连接;所述M个空气压力显示屏42分别对应显示所述M个空气压力传感器的气压检测数值。Exemplarily, in one embodiment, the air tightness testing device further includes: an
示例性的,气压控制器4通过气管连接空气正负压入口25,通过该空气正负压入口25连接产品安装治具24中的气压调节位241,所述气压控制器的M个气压调节阀41分别对应调节产品安装治具24中的M个气压调节位241的气压(如,对外吸气,即提供负压),从而能够对应调节待测对象相应位置的气压。在实际应用中,对待测对象的气密性要求较高,即对待测对象整体每个局部位置也需要做到精确的气密检测,因此,在产品安装治具24中设置多个气压调节位241,并相应的对每个气压调节位241通过空气压力传感器进行气压检测,使得本申请装置对待测对象的气密性检测可以精确到待测对象的局部(M个空气压力显示屏42能够分别对应显示M个空气压力传感器的气压检测数值)。Exemplarily, the
下面对待测对象的具体检测流程进行描述,包括:The specific detection process of the object to be tested is described below, including:
取出需要进行气压检测的待测对象,并放置于产品安装治具24的内部,同时气压控制器4的空气气源与空气正负压入口25进行连接,进一步的将电源插口与电源进行连接,进而按压双边启动键11并使气源进行工作。Take out the object to be tested that needs to be tested for air pressure, and place it inside the
空气气源会将气体输入至空气正负压入口25和竖直高压力气缸3内部,气体内部的气体会输入至产品安装治具24内部,并作用于待测对象。同时,竖直高压力气缸3能够在接收到气体后,使气体进行膨胀进而将热能转化为机械能并带动活塞进行直线运动,活塞杆31在下降的过程中会带动竖直气缸承压板23进行下降并使竖直气缸承压板23两侧的滑块在竖直气缸轨道22内部进行滑动并作用与待测对象的内部。The air source will input gas to the positive and negative
在进行测试的过程中,空气压力传感器能够对产品安装治具24内部的空气压力进行监测,并反馈至空气压力显示屏42,方便进行观察。当反馈的数值大于或低于指定的数值后,通过转动气压调节位241能够对产品安装治具24内部的气压进行调节,保证测试的精确性。During the testing process, the air pressure sensor can monitor the air pressure inside the
在本实施例中,空气压力传感器和气压调节位241设置有多个,能够精准的对壳体2内部的气压进行监测并对数据进行比对,同时多个气压调节位241能够精确的对气压是数值进行调节,保证测试的精确性。In this embodiment, there are multiple air pressure sensors and air pressure adjustment positions 241 , which can accurately monitor the air pressure inside the
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the claims of the present utility model.
以上为对本实用新型所提供的一种气密测试装置的描述,对于本领域的一般技术人员,依据本实用新型实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本实用新型的限制。The above is a description of an air tightness test device provided by the present invention. For those skilled in the art, according to the idea of the embodiment of the present invention, there will be changes in the specific implementation and application scope. Above, the content of this specification should not be construed as a limitation to the present invention.
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CN117147080B (en) * | 2023-10-31 | 2023-12-22 | 徐州德胜石油机械有限公司 | Oil storage tank tightness detection equipment |
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