CN210897515U - Battery cell structure and lithium battery - Google Patents
Battery cell structure and lithium battery Download PDFInfo
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Abstract
本申请属于锂离子电池技术领域,具体地涉及一种电芯结构以及锂电池。所述电芯结构包括:单层正极片,所述单层正极片包括三维多孔金属集流体,正极浆料可嵌入所述金属集流体的孔隙内,所述单层正极片的厚度为2‑100毫米;单层负极片,所述单层负极片材料包括泡沫炭,所述单层负极片的厚度为1‑50毫米;陶瓷隔膜,位于所述单层正极片和所述单层负极片之间,厚度为0.05‑0.5毫米。这种单层正极片、隔膜、单层负极片结构,可以简化电芯生产工艺和控制要素,进而提高电芯生产效率,降低生产成本,使用三位多孔金属制作的单层正极片,泡沫炭制作的单层负极片以及毫米级厚度的陶瓷隔膜,可以提高电芯单体容量,提高电芯安全性能,减少电芯自放电。
The present application belongs to the technical field of lithium ion batteries, and in particular relates to a cell structure and a lithium battery. The battery core structure includes: a single-layer positive electrode sheet, the single-layer positive electrode sheet includes a three-dimensional porous metal current collector, the positive electrode slurry can be embedded in the pores of the metal current collector, and the thickness of the single-layer positive electrode sheet is 2- 100 mm; a single-layer negative electrode sheet, the material of the single-layer negative electrode sheet includes foam carbon, and the thickness of the single-layer negative electrode sheet is 1-50 mm; a ceramic separator is located between the single-layer positive electrode sheet and the single-layer negative electrode sheet between, the thickness is 0.05‑0.5 mm. This single-layer positive electrode sheet, separator, and single-layer negative electrode sheet structure can simplify the cell production process and control factors, thereby improving cell production efficiency and reducing production costs. The single-layer negative electrode sheet and the ceramic diaphragm with a thickness of millimeters are produced, which can increase the capacity of the cell, improve the safety performance of the cell, and reduce the self-discharge of the cell.
Description
技术领域technical field
本申请属于锂离子电池技术领域,具体地涉及一种电芯结构以及包含所述电芯结构的锂电池。The present application belongs to the technical field of lithium ion batteries, and in particular relates to a cell structure and a lithium battery including the cell structure.
背景技术Background technique
锂离子电池因其具有能量密度高、功率密度高、循环寿命长、无记忆效应、自放电率低、工作温度范围宽、安全可靠以及环境友好等优点,已经在便携式电子产品和电动汽车等领域获得了广泛应用。Due to its high energy density, high power density, long cycle life, no memory effect, low self-discharge rate, wide operating temperature range, safety and reliability, and environmental friendliness, lithium-ion batteries have been used in portable electronic products and electric vehicles. has been widely used.
近年来,随着便携式电子产品和电动汽车市场的不断增长,为了获取更长的待机时间或行驶里程,对重量轻、体积小、容量和能量密度更高的锂离子电池的市场需求越来越大。In recent years, with the continuous growth of the portable electronics and electric vehicle market, in order to obtain longer standby time or driving range, there is an increasing market demand for lithium-ion batteries with lighter weight, smaller size, higher capacity and energy density big.
锂离子电芯用在电动车或者储能领域时,一般需要几十只甚至几千只电芯配组成一套系统,为了保证电池系统电量、使用寿命等性能,要求配组电芯有很高的一致性。传统的锂离子电芯是由多层正极和负极薄层卷绕或者叠片组装而成,生产工序比较复杂,过程关键控制点有几十项,对电芯生产工艺和生产设备要求极高。When lithium-ion cells are used in electric vehicles or energy storage, dozens or even thousands of cells are generally required to form a system. In order to ensure the performance of battery system power and service life, the matched cells are required to have high consistency. The traditional lithium-ion battery is composed of multiple layers of positive and negative electrodes that are wound or laminated. The production process is relatively complex, and there are dozens of key control points in the process, which requires extremely high production technology and production equipment.
因此,有必要开发一种新的锂离子电芯结构,优化电芯性能,提高电芯生产效率,降低生产成本。Therefore, it is necessary to develop a new lithium-ion cell structure to optimize cell performance, improve cell production efficiency, and reduce production costs.
实用新型内容Utility model content
本申请提供一种电芯结构以及包含所述电芯结构的锂电池,可以优化电芯性能,提高电芯生产效率,降低生产成本。The present application provides a cell structure and a lithium battery including the cell structure, which can optimize cell performance, improve cell production efficiency, and reduce production costs.
本申请的一个方面提供一种电芯结构,包括:单层正极片,所述单层正极片包括三维多孔金属集流体,正极浆料可嵌入所述金属集流体的孔隙内,所述单层正极片的厚度为2-100毫米;单层负极片,所述单层负极片材料包括泡沫炭,所述单层负极片的厚度为1-50毫米;陶瓷隔膜,位于所述单层正极片和所述单层负极片之间,厚度为0.05-0.5毫米。One aspect of the present application provides a battery core structure, comprising: a single-layer positive electrode sheet, the single-layer positive electrode sheet includes a three-dimensional porous metal current collector, the positive electrode slurry can be embedded in the pores of the metal current collector, and the single-layer positive electrode sheet can be embedded in the pores of the metal current collector. The thickness of the positive electrode sheet is 2-100 mm; the single-layer negative electrode sheet, the material of the single-layer negative electrode sheet includes foam carbon, and the thickness of the single-layer negative electrode sheet is 1-50 mm; the ceramic separator is located in the single-layer positive electrode sheet and the single-layer negative electrode sheet, the thickness is 0.05-0.5 mm.
在本申请的一些实施例中,所述三维多孔金属为泡沫铝,孔隙率为50%-90%。In some embodiments of the present application, the three-dimensional porous metal is aluminum foam with a porosity of 50%-90%.
在本申请的一些实施例中,所述泡沫炭的孔隙率为50%-90%。In some embodiments of the present application, the porosity of the foamed carbon is 50%-90%.
在本申请的一些实施例中,所述泡沫炭的微孔直径为0.01-10微米。In some embodiments of the present application, the pore diameter of the foamed carbon is 0.01-10 microns.
在本申请的一些实施例中,所述单层正极片的孔隙率为10%-40%。In some embodiments of the present application, the porosity of the single-layer positive electrode sheet is 10%-40%.
在本申请的一些实施例中,所述泡沫炭与极耳的连接部还包括镀铜层。In some embodiments of the present application, the connection portion between the carbon foam and the tab further includes a copper plating layer.
本申请的另一个方面提供锂电池,包括上述的电芯结构。Another aspect of the present application provides a lithium battery, including the above-mentioned cell structure.
本申请提供的一种电芯结构以及包含所述电芯结构的锂电池,使用单层正极片、隔膜、单层负极片结构,可以简化电芯生产工艺和控制要素,进而提高电芯生产效率,降低生产成本,使用三位多孔金属制作的单层正极片,泡沫炭制作的单层负极片以及毫米级厚度的陶瓷隔膜,可以提高电芯单体容量,提高电芯安全性能,减少电芯自放电。A cell structure and a lithium battery including the cell structure provided by the present application use a single-layer positive electrode sheet, a separator, and a single-layer negative electrode sheet structure, which can simplify the cell production process and control elements, thereby improving the cell production efficiency. , reduce production costs, the use of single-layer positive plates made of three-dimensional porous metal, single-layer negative plates made of foam carbon and ceramic diaphragms with a thickness of millimeters can increase the capacity of the cell, improve the safety performance of the cell, and reduce the number of cells. self-discharge.
附图说明Description of drawings
以下附图详细描述了本申请中披露的示例性实施例。其中相同的附图标记在附图的若干视图中表示类似的结构。本领域的一般技术人员将理解这些实施例是非限制性的、示例性的实施例,附图仅用于说明和描述的目的,并不旨在限制本公开的范围,其他方式的实施例也可能同样的完成本申请中的实用新型意图。应当理解,附图未按比例绘制。其中:The following drawings describe in detail exemplary embodiments disclosed in this application. Where like reference numbers refer to similar structures throughout the several views of the drawings. Those of ordinary skill in the art will understand that these embodiments are non-limiting, exemplary embodiments, the accompanying drawings are for illustration and description purposes only, and are not intended to limit the scope of the present disclosure, and other embodiments are possible The same accomplishes the utility model intent in this application. It should be understood that the figures are not drawn to scale. in:
图1为本申请实施例所述电芯结构的结构示意图。FIG. 1 is a schematic structural diagram of a cell structure according to an embodiment of the present application.
具体实施方式Detailed ways
以下描述提供了本申请的特定应用场景和要求,目的是使本领域技术人员能够制造和使用本申请中的内容。对于本领域技术人员来说,对所公开的实施例的各种局部修改是显而易见的,并且在不脱离本公开的精神和范围的情况下,可以将这里定义的一般原理应用于其他实施例和应用。因此,本公开不限于所示的实施例,而是与权利要求一致的最宽范围。The following description provides specific application scenarios and requirements of the present application, and is intended to enable those skilled in the art to make and use the contents of the present application. Various partial modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments and without departing from the spirit and scope of the present disclosure. application. Thus, the present disclosure is not to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the claims.
下面结合实施例对本实用新型技术方案进行详细说明。The technical solutions of the present utility model will be described in detail below with reference to the embodiments.
图1为本申请实施例所述电芯结构的结构示意图。FIG. 1 is a schematic structural diagram of a cell structure according to an embodiment of the present application.
本申请实施例提供一种电芯结构,参考图1所示,所述电芯结构包括:单层正极片110,所述单层正极片110包括三维多孔金属集流体,正极浆料可嵌入所述金属集流体的孔隙内,所述单层正极片110的厚度为2-100毫米;单层负极片130,所述单层负极片130的材料包括泡沫炭,所述单层负极片130的厚度为1-50毫米;陶瓷隔膜120,位于所述单层正极片110和所述单层负极片130之间,厚度为0.05-0.5毫米。The embodiment of the present application provides a cell structure, as shown in FIG. 1 , the cell structure includes: a single-layer
传统的电芯是由多层微米厚度级别的正极片和负极片薄层卷绕或者叠片组装而成,生产工序比较复杂,过程关键控制点有几十项,对电芯生产工艺和生产设备要求极高。而本申请实施例所述电芯结构仅包括一层毫米级别的正极片和一层毫米级别的负极片,所述正极片和负极片之间由一层毫米级别的陶瓷隔膜隔开,这种单层电芯结构不仅工艺简单,同时也可以提高电芯安全性和单体容量。The traditional battery cell is composed of multiple layers of micron-thick positive electrode sheets and negative electrode sheets that are wound or laminated. The production process is relatively complicated, and there are dozens of key control points in the process. Extremely demanding. However, the cell structure described in the embodiment of the present application only includes a layer of millimeter-scale positive electrode sheets and a layer of millimeter-scale negative electrode sheets, and the positive electrode sheet and the negative electrode sheet are separated by a layer of millimeter-scale ceramic separators. The single-layer cell structure is not only simple in process, but also improves cell safety and cell capacity.
参考图1,所述单层正极片110使用三维多孔金属集流体,所述正极浆料填充在所述金属集流体的孔隙内,所述正极可以通过毛细管作用吸附电解液。由于正极活性物质填充在集流体内部,与常规正极片中正极活性物质涂敷在集流体表面相比,可以减少电子通道路程,避免超厚电极引起的充放电过程极化,保证电芯功率特性。同时金属由于其导热性可以带走所述正极活性物质充放电过程产生的热量,减少电芯内部温升。Referring to FIG. 1 , the single-layer
在本申请的一些实施例中,所述三维多孔金属为泡沫铝,孔隙率为50%-90%。孔隙率是指散粒状材料表观体积中材料内部的孔隙占总体积的比例。本申请的一些实施例中,在保证所述金属集流体物理强度足够的情况下,所述孔隙率应当尽可能高,以容纳更多正极活性物质,提高电池容量。In some embodiments of the present application, the three-dimensional porous metal is aluminum foam with a porosity of 50%-90%. Porosity refers to the proportion of the pores inside the material to the total volume in the apparent volume of the granular material. In some embodiments of the present application, under the condition of ensuring sufficient physical strength of the metal current collector, the porosity should be as high as possible to accommodate more positive active materials and improve battery capacity.
在本申请的一些实施例中,所述泡沫铝的厚度为2-100毫米。所述泡沫铝的厚度可以根据需要的电芯厚度来设计。In some embodiments of the present application, the thickness of the aluminum foam is 2-100 mm. The thickness of the foamed aluminum can be designed according to the required thickness of the cell.
在本申请的一些实施例中,所述正极浆料的粘度为5000-30000cp。所述正极浆料的粘度不能太高,否则难以填充进所述金属集流体的孔隙中;所述正极浆料的粘度不能太低,否则容易从所述金属集流体的孔隙中流出。所述正极浆料由常规方法制得,在此不做赘述。In some embodiments of the present application, the viscosity of the cathode slurry is 5000-30000 cp. The viscosity of the positive electrode slurry cannot be too high, otherwise it is difficult to fill into the pores of the metal current collector; the viscosity of the positive electrode slurry cannot be too low, otherwise it is easy to flow out from the pores of the metal current collector. The positive electrode slurry is prepared by a conventional method, which will not be repeated here.
在本申请的一些实施例中,所述正极浆料包括正极活性物质,所述正极活性物质如例如为磷酸铁锂或镍钴锰酸锂。In some embodiments of the present application, the positive electrode slurry includes a positive electrode active material, such as, for example, lithium iron phosphate or lithium nickel cobalt manganate.
在本申请的一些实施例中,所述正极浆料还可以包括溶剂,粘接剂和导电剂等辅助材料。In some embodiments of the present application, the positive electrode slurry may further include auxiliary materials such as a solvent, a binder, and a conductive agent.
在本申请的一些实施例中,所述单层正极片110的孔隙率为10%-40%。所述单层正极片110是由所述金属集流体填充正极浆料后获得,所述单层正极片110的孔隙率不能太低,否则会降低所述单层正极片110吸附电解液的能力,所述单层正极片110的孔隙率不能太高,否则会降低所述正极活性物质在所述单层正极片110中的占比。In some embodiments of the present application, the porosity of the single-layer
在本申请的一些实施例中,还可以在所述单层正极片110表面使用凹版涂布技术涂覆陶瓷涂层或芳纶涂层,涂层厚度为2-3um,提高电芯耐高温能力和安全性。In some embodiments of the present application, the surface of the single-layer
继续参考图1,本申请实施例所述单层负极片130使用经过惰性处理的泡沫炭,与常规负极片表面涂敷负极浆料相比,不需要准备负极浆料,简化了生产工艺,另一方面与常规负极中锂离子嵌入多层负极片之间相比,所述泡沫炭上的微孔可以直接吸附锂离子,提高电芯首次充放电效率。Continuing to refer to FIG. 1 , the single-layer
对所述泡沫炭活性部位表面进行惰性处理,可以防止电芯充电过程中在所述泡沫炭表面析出锂枝晶。Inert treatment on the surface of the active part of the foamed carbon can prevent lithium dendrites from precipitating on the surface of the foamed carbon during the charging process of the battery cell.
泡沫炭具有密度小、强度高、易加工等特性和良好的导电、导热等物理和化学性能,非常适合用作电极材料。Foamed carbon has the characteristics of low density, high strength, easy processing, and good physical and chemical properties such as electrical conductivity and thermal conductivity, and is very suitable for use as electrode materials.
在本申请的一些实施例中,所述泡沫炭的孔隙率为50%-90%。本申请的一些实施例中,在保证所述泡沫炭物理强度足够的情况下,所述孔隙率应当尽可能高,以容纳更多锂离子,提高电池容量。In some embodiments of the present application, the porosity of the foamed carbon is 50%-90%. In some embodiments of the present application, under the condition that the physical strength of the carbon foam is sufficient, the porosity should be as high as possible to accommodate more lithium ions and improve the battery capacity.
在本申请的一些实施例中,所述泡沫炭的密度为0.18-0.9g/cm3。相同尺寸的情况下,所述泡沫炭的密度越低,则电芯重量越轻。In some embodiments of the present application, the density of the foamed carbon is 0.18-0.9 g/cm 3 . In the case of the same size, the lower the density of the carbon foam, the lighter the weight of the cell.
在本申请的一些实施例中,所述泡沫炭的微孔直径为0.01-10微米,平均微孔直径为0.5-2微米。所述微孔直径与锂金属在充放电过程的可逆性有关,太小的微孔直径不利于保证沉积锂金属充放电过程的可逆性,从而导致循环寿命降低。In some embodiments of the present application, the pore diameter of the foamed carbon is 0.01-10 microns, and the average pore diameter is 0.5-2 microns. The micropore diameter is related to the reversibility of lithium metal in the charging and discharging process. Too small micropore diameter is not conducive to ensuring the reversibility of the charging and discharging process of the deposited lithium metal, thereby reducing the cycle life.
在本申请的一些实施例中,所述泡沫炭的厚度为1-50毫米。所述泡沫炭的厚度可以根据需要的电芯厚度来设计。In some embodiments of the present application, the thickness of the foamed carbon is 1-50 mm. The thickness of the foamed carbon can be designed according to the required thickness of the cell.
在本申请的一些实施例中,所述泡沫炭上预留的负极耳位置进行了镀铜处理,以便对所述负极耳进行焊接,因此,所述泡沫炭与极耳的连接部还包括镀铜层。In some embodiments of the present application, the position of the negative electrode ear reserved on the carbon foam is copper-plated, so that the negative electrode ear can be welded. Therefore, the connection part between the carbon foam and the electrode ear also includes plating. copper layer.
在本申请的一些实施例中,所述陶瓷隔膜120厚度为0.05-0.5毫米。所述陶瓷隔膜120的厚度可以根据需要的电芯厚度来设计。所述陶瓷隔膜120机械强度高,能够有效防止极片内部短路,减少电芯自放电。In some embodiments of the present application, the thickness of the
在本申请的一些实施例中,所述陶瓷隔膜120上包括微孔结构,所述微孔的孔径在10-100nm之间,所述陶瓷隔膜120表面还进行有涂胶处理,胶层厚度为2-3um,所述胶层主要为水系PVDF,所述陶瓷隔膜120的孔隙率在40%-60%之间。In some embodiments of the present application, the
在本申请的一些实施例中,所述陶瓷隔膜120可以设计有自闭孔模式,用于在温度较高时避免电芯短路。In some embodiments of the present application, the
本申请提供的一种电芯结构,采用单层正极片、隔膜、单层负极片结构,可以简化电芯生产工艺和控制要素,进而提高电芯生产效率,降低生产成本,使用三位多孔金属制作的单层正极片,泡沫炭制作的单层负极片以及毫米级厚度的陶瓷隔膜,可以提高电芯单体容量,提高电芯安全性能,减少电芯自放电。The battery cell structure provided by the present application adopts the structure of a single-layer positive electrode sheet, a separator, and a single-layer negative electrode sheet, which can simplify the battery cell production process and control elements, thereby improving the battery cell production efficiency and reducing the production cost, using three-dimensional porous metal The single-layer positive electrode sheet produced, the single-layer negative electrode sheet made of foam carbon and the ceramic diaphragm with a thickness of millimeters can increase the cell capacity, improve the safety performance of the cell, and reduce the self-discharge of the cell.
本申请还提供一种锂电池,包括本申请实施例所述的电芯结构。The present application further provides a lithium battery, including the cell structure described in the embodiments of the present application.
本申请的实施例还提供一种电芯结构的制作方法,包括:制作单层正极片,其中所述单层正极片包括三维多孔金属集流体,正极浆料可嵌入所述金属集流体的孔隙内,所述正极片的厚度为2-100毫米;将正极浆料嵌入所述金属集流体的孔隙内;对泡沫炭活性部位表面进行惰性处理成为单层负极片,所述单层负极片的厚度为1-50毫米;将所述单层正极片、所述单层负极片和陶瓷隔膜组装成电芯,其中所述隔膜位于所述单层正极片和所述单层负极片之间,厚度为0.05-0.5毫米。The embodiments of the present application also provide a method for fabricating a cell structure, including: fabricating a single-layer positive electrode sheet, wherein the single-layer positive electrode sheet includes a three-dimensional porous metal current collector, and the positive electrode slurry can be embedded in the pores of the metal current collector The thickness of the positive electrode sheet is 2-100 mm; the positive electrode slurry is embedded in the pores of the metal current collector; the surface of the foamed carbon active part is inertly treated to form a single-layer negative electrode sheet, and the single-layer negative electrode sheet has The thickness is 1-50 mm; the single-layer positive electrode sheet, the single-layer negative electrode sheet and the ceramic separator are assembled into a cell, wherein the separator is located between the single-layer positive electrode sheet and the single-layer negative electrode sheet, The thickness is 0.05-0.5 mm.
所述单层正极片使用三维多孔金属集流体,所述正极浆料填充在所述金属集流体的孔隙内,正极可以通过毛细管作用吸附电解液。由于正极活性物质填充在集流体内部,与常规正极片中正极活性物质涂敷在集流体表面相比,可以减少电子通道路程,避免超厚电极引起的充放电过程极化,保证电芯功率特性。同时金属由于其导热性可以带走所述正极活性物质充放电过程产生的热量,减少电芯内部温升。The single-layer positive electrode sheet uses a three-dimensional porous metal current collector, the positive electrode slurry is filled in the pores of the metal current collector, and the positive electrode can absorb the electrolyte through capillary action. Since the positive active material is filled inside the current collector, compared with the conventional positive electrode sheet coated with the positive active material on the surface of the current collector, it can reduce the distance of the electron channel, avoid the polarization during the charging and discharging process caused by the ultra-thick electrode, and ensure the power characteristics of the cell. . At the same time, due to its thermal conductivity, the metal can take away the heat generated during the charging and discharging process of the positive electrode active material, thereby reducing the internal temperature rise of the battery cell.
在本申请的一些实施例中,所述三维多孔金属为泡沫铝,孔隙率为50%-90%。孔隙率是指散粒状材料表观体积中材料内部的孔隙占总体积的比例。本申请的一些实施例中,在保证所述金属集流体物理强度足够的情况下,所述孔隙率应当尽可能高,以容纳更多正极活性物质,提高电池容量。In some embodiments of the present application, the three-dimensional porous metal is aluminum foam with a porosity of 50%-90%. Porosity refers to the proportion of the pores inside the material to the total volume in the apparent volume of the granular material. In some embodiments of the present application, under the condition of ensuring sufficient physical strength of the metal current collector, the porosity should be as high as possible to accommodate more positive active materials and improve battery capacity.
在本申请的一些实施例中,所述泡沫铝的厚度为2-100毫米。所述泡沫铝的厚度可以根据需要的电芯厚度来设计。In some embodiments of the present application, the thickness of the aluminum foam is 2-100 mm. The thickness of the foamed aluminum can be designed according to the required thickness of the cell.
在本申请的一些实施例中,选取合适的金属集流体材料后,还可以使用刀模对其进行冲切至需要的尺寸。In some embodiments of the present application, after selecting a suitable metal current collector material, a die can also be used to punch it to a desired size.
在本申请的一些实施例中,所述正极浆料的粘度为5000-30000cp。所述正极浆料的粘度不能太高,否则难以填充进所述金属集流体的孔隙中;所述正极浆料的粘度不能太低,否则容易从所述金属集流体的孔隙中流出。所述正极浆料由常规方法制得,在此不做赘述。In some embodiments of the present application, the viscosity of the cathode slurry is 5000-30000 cp. The viscosity of the positive electrode slurry cannot be too high, otherwise it is difficult to fill into the pores of the metal current collector; the viscosity of the positive electrode slurry cannot be too low, otherwise it is easy to flow out from the pores of the metal current collector. The positive electrode slurry is prepared by a conventional method, which will not be repeated here.
在本申请的一些实施例中,所述正极浆料包括正极活性物质,所述正极活性物质如例如为磷酸铁锂或镍钴锰酸锂。In some embodiments of the present application, the positive electrode slurry includes a positive electrode active material, such as, for example, lithium iron phosphate or lithium nickel cobalt manganate.
在本申请的一些实施例中,所述正极浆料还可以包括溶剂,粘接剂和导电剂等辅助材料。In some embodiments of the present application, the positive electrode slurry may further include auxiliary materials such as a solvent, a binder, and a conductive agent.
在本申请的一些实施例中,所述将正极浆料嵌入所述金属集流体的孔隙的方法为浸泡挂浆工艺。具体为,将所述金属集流体浸入所述正极浆料中,待所述正极浆料嵌入所述金属集流体的孔隙后拿出。与常规正极片中将正极浆料涂敷与集流体表面的工艺相比,所述浸泡挂浆工艺更简单,易于实施。In some embodiments of the present application, the method for embedding the positive electrode slurry into the pores of the metal current collector is a dipping process. Specifically, the metal current collector is immersed in the positive electrode slurry, and the positive electrode slurry is embedded in the pores of the metal current collector and taken out. Compared with the process of coating the positive electrode slurry on the surface of the current collector in the conventional positive electrode sheet, the soaking and hanging slurry process is simpler and easier to implement.
在本申请的一些实施例中,将所述金属集流体浸入所述正极浆料中的时间为5-30分钟。In some embodiments of the present application, the time for dipping the metal current collector into the positive electrode slurry is 5-30 minutes.
在本申请的一些实施例中,为确保所述金属集流体内部充满所述正极浆料,可以重复将所述金属集流体浸入所述正极浆料中3-5次。In some embodiments of the present application, in order to ensure that the inside of the metal current collector is filled with the positive electrode slurry, the metal current collector may be repeatedly dipped into the positive electrode slurry for 3-5 times.
需要注意的是,在所述浸泡挂浆过程中需要保证集流体结构不变形,防止集流体变形导致挂浆后极板尺寸与设计尺寸不符。It should be noted that during the soaking and hanging process, it is necessary to ensure that the structure of the current collector is not deformed, so as to prevent the deformation of the current collector from causing the size of the electrode plate to be inconsistent with the design size after the paste hanging.
在本申请的一些实施例中,还可以对填充正极浆料后的正极集流体进行冷/热压整形,以达到目标厚度,并满足设计孔隙率。In some embodiments of the present application, the positive electrode current collector after being filled with the positive electrode slurry may also be subjected to cold/hot pressing shaping, so as to achieve the target thickness and satisfy the designed porosity.
在本申请的一些实施例中,所述单层正极片的孔隙率为10%-40%。所述单层正极片是由所述金属集流体填充正极浆料后获得,所述单层正极片的孔隙率不能太低,否则会降低所述单层正极片吸附电解液的能力,所述单层正极片的孔隙率也不能太高,否则会降低所述正极活性物质在所述单层正极片中的占比。In some embodiments of the present application, the porosity of the single-layer positive electrode sheet is 10%-40%. The single-layer positive electrode sheet is obtained by filling the positive electrode slurry with the metal current collector. The porosity of the single-layer positive electrode sheet cannot be too low, otherwise the ability of the single-layer positive electrode sheet to absorb electrolyte will be reduced. The porosity of the single-layer positive electrode sheet also cannot be too high, otherwise the proportion of the positive electrode active material in the single-layer positive electrode sheet will be reduced.
在本申请的一些实施例中,还可以在所述单层正极片表面使用凹版涂布技术涂覆陶瓷涂层或芳纶涂层,涂层厚度为2-3um,提高电芯耐高温能力和安全性。In some embodiments of the present application, the surface of the single-layer positive electrode sheet can also be coated with a ceramic coating or an aramid coating using gravure coating technology, and the coating thickness is 2-3um, which improves the high temperature resistance of the cell and safety.
在本申请的一些实施例中,所述泡沫炭的孔隙率为50%-90%。本申请的一些实施例中,在保证所述泡沫炭物理强度足够的情况下,所述孔隙率应当尽可能高,以容纳更多锂离子,提高电池容量。In some embodiments of the present application, the porosity of the foamed carbon is 50%-90%. In some embodiments of the present application, under the condition that the physical strength of the carbon foam is sufficient, the porosity should be as high as possible to accommodate more lithium ions and improve the battery capacity.
在本申请的一些实施例中,所述泡沫炭的密度为0.18-0.9g/cm3。相同尺寸的情况下,所述泡沫炭的密度越低,则电芯重量越轻。In some embodiments of the present application, the density of the foamed carbon is 0.18-0.9 g/cm3. In the case of the same size, the lower the density of the carbon foam, the lighter the weight of the cell.
在本申请的一些实施例中,所述泡沫炭的微孔直径为0.01-10微米,平均微孔直径为0.5-2微米。所述微孔直径与锂金属在充放电过程的可逆性有关,太小的微孔直径不利于保证沉积锂金属充放电过程的可逆性,从而导致循环寿命降低。In some embodiments of the present application, the pore diameter of the foamed carbon is 0.01-10 microns, and the average pore diameter is 0.5-2 microns. The micropore diameter is related to the reversibility of lithium metal in the charging and discharging process. Too small micropore diameter is not conducive to ensuring the reversibility of the charging and discharging process of the deposited lithium metal, thereby reducing the cycle life.
在本申请的一些实施例中,所述泡沫炭的厚度为1-50毫米。所述泡沫炭的厚度可以根据需要的电芯厚度来设计。In some embodiments of the present application, the thickness of the foamed carbon is 1-50 mm. The thickness of the foamed carbon can be designed according to the required thickness of the cell.
在本申请的一些实施例中,所述惰性处理包括表面涂敷。具体地,主要为使用凹版涂布技术涂覆陶瓷涂层或芳纶涂层,涂层厚度为2-3um。对所述泡沫炭活性部位表面进行惰性处理,可以防止电芯充电过程中在所述泡沫炭表面析出锂枝晶。In some embodiments of the present application, the inert treatment includes surface coating. Specifically, gravure coating technology is mainly used to coat ceramic coating or aramid coating, and the coating thickness is 2-3um. Inert treatment on the surface of the active part of the foamed carbon can prevent lithium dendrites from precipitating on the surface of the foamed carbon during the charging process of the battery cell.
在本申请的一些实施例中,所述制作方法还包括:在所述泡沫炭上的负极耳部位进行镀铜处理以增加焊接性。In some embodiments of the present application, the manufacturing method further includes: performing copper plating on the negative electrode tabs on the carbon foam to increase weldability.
所述单层负极片由经过惰性处理的泡沫炭直接制成,与常规负极片表面涂敷负极浆料相比,不需要准备负极浆料,简化了生产工艺。泡沫炭具有密度小、强度高、易加工等特性和良好的导电、导热等物理和化学性能,非常适合用作电极材料。The single-layer negative electrode sheet is directly made of inert-treated foamed carbon. Compared with the conventional negative electrode sheet surface coated with negative electrode slurry, no negative electrode slurry needs to be prepared, which simplifies the production process. Foamed carbon has the characteristics of low density, high strength, easy processing, and good physical and chemical properties such as electrical conductivity and thermal conductivity, and is very suitable for use as electrode materials.
在本申请的一些实施例中,所述陶瓷隔膜厚度为0.05-0.5毫米。所述陶瓷隔膜的厚度可以根据需要的电芯厚度来设计。所述陶瓷隔膜机械强度高,能够有效防止极片内部短路,减少电芯自放电。In some embodiments of the present application, the thickness of the ceramic membrane is 0.05-0.5 mm. The thickness of the ceramic separator can be designed according to the required thickness of the cell. The ceramic diaphragm has high mechanical strength, can effectively prevent the short circuit inside the pole piece, and reduce the self-discharge of the cell.
在本申请的一些实施例中,所述陶瓷隔膜上包括微孔结构,所述微孔的孔径在10-100nm之间,所述陶瓷隔膜表面还进行有涂胶处理,胶层厚度为2-3um,所述胶层主要为水系PVDF,所述陶瓷隔膜的孔隙率在40%-60%之间。In some embodiments of the present application, the ceramic diaphragm includes a microporous structure, the diameter of the micropores is between 10-100 nm, and the surface of the ceramic diaphragm is further subjected to glue coating, and the thickness of the glue layer is 2-100 nm. 3um, the adhesive layer is mainly water-based PVDF, and the porosity of the ceramic diaphragm is between 40% and 60%.
在本申请的一些实施例中,所述陶瓷隔膜可以设计有自闭孔模式,用于在温度较高时避免电芯短路。In some embodiments of the present application, the ceramic separator can be designed with a self-closing cell pattern, which is used to avoid short circuit of the cells when the temperature is high.
本申请提供的一种电芯结构制作方法,使用单层正极片、隔膜、单层负极片结构,可以简化电芯生产工艺和控制要素,进而提高电芯生产效率,降低生产成本,使用三位多孔金属制作的单层正极片,泡沫炭制作的单层负极片以及毫米级厚度的陶瓷隔膜,可以提高电芯单体容量,提高电芯安全性能,减少电芯自放电。A method for manufacturing a cell structure provided by the present application uses a single-layer positive electrode sheet, a separator, and a single-layer negative electrode sheet structure, which can simplify the cell production process and control elements, thereby improving cell production efficiency and reducing production costs. The single-layer positive electrode sheet made of porous metal, the single-layer negative electrode sheet made of foam carbon and the ceramic diaphragm with a thickness of millimeters can increase the cell capacity, improve the safety performance of the cell, and reduce the self-discharge of the cell.
示例性实施例1Exemplary Embodiment 1
选择泡沫铝作为正极集流体,其孔隙率为65%,孔径均值为2微米,厚度为34毫米,宽为140毫米,高度为78毫米;将所述集流体浸入磷酸铁锂质量占比为96.5%的正极浆料中浸泡3次,每次30秒,确保所述集流体内部充满正极活性物质,所述正极活性物质重量为519g;对所述充满正极活性物质的集流体进行热/冷压整形得到单层正极片,所述单层正极片厚度为30.35毫米。Foamed aluminum is selected as the positive electrode current collector, its porosity is 65%, the average pore size is 2 microns, the thickness is 34 mm, the width is 140 mm, and the height is 78 mm; the mass ratio of the current collector immersed in lithium iron phosphate is 96.5 % positive electrode slurry for 3 times, each time for 30 seconds, to ensure that the inside of the current collector is filled with positive active material, and the weight of the positive active material is 519 g; hot/cold pressing is performed on the current collector filled with positive active material After shaping, a single-layer positive electrode sheet was obtained, and the thickness of the single-layer positive electrode sheet was 30.35 mm.
选择孔隙率为80%,密度为0.36g/cm3的泡沫炭作为单层负极片,所述泡沫炭的厚度为5.5毫米,宽度为142毫米,高度为80毫米,微孔直径平均值为0.5微米,微孔体积为50cm3;对所述泡沫炭表面进行惰性处理;在所述单层负极片极耳上镀铜增加其焊接性。其中,负极微孔体积为50cm3,电芯充电后嵌入锂金属的体积为40cm3,负极微孔体积过量设计为1.28。A carbon foam with a porosity of 80% and a density of 0.36 g/cm 3 was selected as the single-layer negative electrode sheet. The thickness of the carbon foam was 5.5 mm, the width was 142 mm, the height was 80 mm, and the average value of the micropore diameter was 0.5 mm. Micron, the micropore volume is 50cm 3 ; the surface of the foamed carbon is inertly treated; the single-layer negative electrode tab is plated with copper to increase its weldability. Among them, the negative electrode micropore volume is 50 cm 3 , the volume of lithium metal intercalated after the cell is charged is 40 cm 3 , and the negative electrode micropore volume excess is designed to be 1.28.
将所述单层正极片、所述单层负极片和厚度0.15毫米的陶瓷隔膜组装成电芯,其中所述隔膜位于所述单层正极片和所述单层负极片之间。The single-layer positive electrode sheet, the single-layer negative electrode sheet and the ceramic separator with a thickness of 0.15 mm are assembled into a battery cell, wherein the separator is located between the single-layer positive electrode sheet and the single-layer negative electrode sheet.
示例性实施例2Exemplary Embodiment 2
选择泡沫铝作为正极集流体,其孔隙率为75%,孔径均值为2微米,厚度为32毫米,宽为140毫米,高度为78毫米;将所述集流体浸入镍钴锰酸锂质量占比为96.5%的正极浆料中浸泡4次,每次25秒,确保所述集流体内部充满正极活性物质;对所述充满正极活性物质的集流体进行热/冷压整形得到单层正极片。Foamed aluminum is selected as the positive electrode current collector, with a porosity of 75%, an average pore size of 2 microns, a thickness of 32 mm, a width of 140 mm, and a height of 78 mm; the current collector is immersed in nickel-cobalt lithium manganate with a mass ratio of 32 mm. Soak in 96.5% positive electrode slurry for 4 times, each time for 25 seconds, to ensure that the inside of the current collector is filled with positive active material; perform hot/cold pressing on the current collector filled with positive active material to obtain a single-layer positive electrode sheet.
选择孔隙率为75%,密度为0.4g/cm3的泡沫炭作为单层负极片,所述泡沫炭的厚度为6毫米,宽度为142毫米,高度为80毫米,微孔直径平均值为1微米;对所述泡沫炭表面进行惰性处理;在所述单层负极片极耳上镀铜增加其焊接性。A carbon foam with a porosity of 75% and a density of 0.4 g/ cm3 was selected as the single-layer negative electrode sheet. The thickness of the foamed carbon was 6 mm, the width was 142 mm, the height was 80 mm, and the average value of the micropore diameter was 1 micron; inert treatment on the surface of the foamed carbon; copper plating on the single-layer negative electrode tab to increase its weldability.
将所述单层正极片、所述单层负极片和厚度0.2毫米的陶瓷隔膜组装成电芯,其中所述隔膜位于所述单层正极片和所述单层负极片之间。The single-layer positive electrode sheet, the single-layer negative electrode sheet and the ceramic separator with a thickness of 0.2 mm are assembled into a battery cell, wherein the separator is located between the single-layer positive electrode sheet and the single-layer negative electrode sheet.
示例性实施例3Exemplary Embodiment 3
选择泡沫铝作为正极集流体,其孔隙率为85%,孔径均值为2微米,厚度为30毫米,宽为140毫米,高度为78毫米;将所述集流体浸入磷酸铁锂质量占比为95.5%的正极浆料中浸泡5次,每次20秒,确保所述集流体内部充满正极活性物质;对所述充满正极活性物质的集流体进行热/冷压整形得到单层正极片。Foamed aluminum is selected as the positive electrode current collector, its porosity is 85%, the average pore size is 2 microns, the thickness is 30 mm, the width is 140 mm, and the height is 78 mm; the mass ratio of the current collector immersed in lithium iron phosphate is 95.5 % positive electrode slurry for 5 times, each time for 20 seconds, to ensure that the inside of the current collector is filled with positive active material; the current collector filled with positive active material is subjected to hot/cold pressing to obtain a single-layer positive electrode sheet.
选择孔隙率为70%,密度为0.44g/cm3的泡沫炭作为单层负极片,所述泡沫炭的厚度为8毫米,宽度为142毫米,高度为80毫米,微孔直径平均值为1.5微米;对所述泡沫炭表面进行惰性处理;在所述单层负极片极耳上镀铜增加其焊接性。A carbon foam with a porosity of 70% and a density of 0.44 g/ cm3 was selected as the single-layer negative electrode sheet. The thickness of the foamed carbon was 8 mm, the width was 142 mm, the height was 80 mm, and the average value of the micropore diameter was 1.5 mm. micron; inert treatment on the surface of the foamed carbon; copper plating on the single-layer negative electrode tab to increase its weldability.
将所述单层正极片、所述单层负极片和厚度0.4毫米的陶瓷隔膜组装成电芯,其中所述隔膜位于所述单层正极片和所述单层负极片之间。The single-layer positive electrode sheet, the single-layer negative electrode sheet and the ceramic separator with a thickness of 0.4 mm are assembled into a cell, wherein the separator is located between the single-layer positive electrode sheet and the single-layer negative electrode sheet.
本申请实用新型人还进行了试验来对比本申请实施例所述的电芯结构的性能参数和常规电芯结构的性能参数。The inventors of the present application also conducted experiments to compare the performance parameters of the cell structure described in the embodiments of the present application with the performance parameters of the conventional cell structure.
实验组test group
实验组测试使用的是本申请示例性实施例1中所述的电芯。由于未使用负极活性物质,电芯首次放电库伦效率与磷酸铁锂库伦效率相近,正极1C克容量约为155mAh/g(2.0-3.65V),同时电芯放电均值电压约为3.25V。根据以上参数计算电芯1C放电容量(2.0-3.65V)为80.56Ah,电量约为0.262kWh,体积能量密度498Wh/L。The test of the experimental group used the batteries described in the exemplary embodiment 1 of the present application. Since the negative active material is not used, the coulombic efficiency of the first discharge of the cell is similar to that of lithium iron phosphate, the 1C gram capacity of the positive electrode is about 155mAh/g (2.0-3.65V), and the average discharge voltage of the cell is about 3.25V. According to the above parameters, the 1C discharge capacity (2.0-3.65V) of the cell is calculated to be 80.56Ah, the power is about 0.262kWh, and the volume energy density is 498Wh/L.
对照组control group
对照组测试使用的是采用相同正极体系或配方以及结构件尺寸的情况下,使用常规卷绕工艺制成的电芯。其电芯1C放电容量(2.0-3.65V)为61.3Ah,电量为0.196Wh,体积能量密度为373Wh/L。The control group test uses the cells made by the conventional winding process with the same positive electrode system or formulation and the size of the structural parts. Its cell 1C discharge capacity (2.0-3.65V) is 61.3Ah, the power is 0.196Wh, and the volume energy density is 373Wh/L.
对比实验组和对照组的数据可以得到,本申请实施例所述电芯的电化学性能比使用常规卷绕工艺制成的电芯更好,其中,本申请实施例所述电芯的体积能量密度比使用常规卷绕工艺制成的电芯的体积能量密度高33%。Comparing the data of the experimental group and the control group, it can be obtained that the electrochemical performance of the cells described in the examples of the present application is better than that of the cells made by the conventional winding process, wherein the volume energy of the cells described in the examples of the present application is better The density is 33% higher than the volumetric energy density of cells made using conventional winding processes.
本申请提供的一种电芯结构,使用单层正极片、隔膜、单层负极片结构,一方面可以简化电芯生产工艺和控制要素,进而提高电芯生产效率,降低生产成本,另一方面使用三位多孔金属制作的单层正极片,泡沫炭制作的单层负极片以及毫米级厚度的陶瓷隔膜,可以提高电芯单体容量,提高电芯安全性能,减少电芯自放电。A cell structure provided by the present application uses a single-layer positive electrode sheet, a separator, and a single-layer negative electrode sheet structure, which can simplify the cell production process and control elements, thereby improving cell production efficiency and reducing production costs, and on the other hand. Using a single-layer positive electrode sheet made of three-position porous metal, a single-layer negative electrode sheet made of foam carbon and a ceramic separator with a thickness of millimeters can increase the capacity of the cell, improve the safety performance of the cell, and reduce the self-discharge of the cell.
综上所述,在阅读本详细公开内容之后,本领域技术人员可以明白,前述详细公开内容可以仅以示例的方式呈现,并且可以不是限制性的。尽管这里没有明确说明,本领域技术人员可以理解本申请意图囊括对实施例的各种合理改变,改进和修改。这些改变,改进和修改旨在由本公开提出,并且在本公开的示例性实施例的精神和范围内。In conclusion, after reading this detailed disclosure, those skilled in the art will appreciate that the foregoing detailed disclosure may be presented by way of example only, and may not be limiting. Although not explicitly described herein, it will be understood by those skilled in the art that this application is intended to cover various reasonable changes, improvements and modifications to the embodiments. Such changes, improvements and modifications are intended to be suggested by this disclosure and are within the spirit and scope of the exemplary embodiments of this disclosure.
应当理解,本实施例使用的术语“和/或”包括相关联的列出项目中的一个或多个的任意或全部组合。应当理解,当一个元件被称作“连接”或“耦接”至另一个元件时,其可以直接地连接或耦接至另一个元件,或者也可以存在中间元件。It will be understood that, as used in these examples, the term "and/or" includes any and all combinations of one or more of the associated listed items. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present.
还应当理解,术语“包含”、“包含着”、“包括”和/或“包括着”,在此使用时,指明存在所记载的特征、整体、步骤、操作、元件和/或组件,但并不排除存在或附加一个或多个其他特征、整体、步骤、操作、元件、组件和/或它们的组。It should also be understood that the terms "comprising", "comprising", "including" and/or "comprising", when used herein, indicate that the recited features, integers, steps, operations, elements and/or components are present, but The presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof is not excluded.
还应当理解,尽管术语第一、第二、第三等可以在此用于描述各种元件,但是这些元件不应当被这些术语所限制。这些术语仅用于将一个元件与另一个元件区分开。因此,在没有脱离本实用新型的教导的情况下,在一些实施例中的第一元件在其他实施例中可以被称为第二元件。相同的参考标号或相同的参考标志符在整个说明书中表示相同的元件。It will also be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. The same reference numerals or the same reference designators denote the same elements throughout the specification.
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CN112310406A (en) * | 2020-10-29 | 2021-02-02 | 欣旺达电动汽车电池有限公司 | Flexible current collector and preparation method thereof, pole piece and battery |
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CN110994033A (en) * | 2019-11-21 | 2020-04-10 | 凌帕新能源科技(上海)有限公司 | Cell structure and method of making the same |
CN112310406A (en) * | 2020-10-29 | 2021-02-02 | 欣旺达电动汽车电池有限公司 | Flexible current collector and preparation method thereof, pole piece and battery |
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