Adjustable power supply device for engine bench test
Technical Field
The utility model relates to a power supply unit with adjustable engine bench test belongs to the engine bench test field.
Background
At present, the power supply of an ignition system of an engine consists of a storage battery, a generator and a regulator thereof, and the two power supplies are connected in parallel and then connected with electric equipment. When the engine is started or runs at low speed, the generator does not generate electricity, and the electric energy required by the starter, the ignition system and other electric equipment is completely supplied by the storage battery. After the engine normally runs, the generator supplies power to the ignition system and other electric equipment, and simultaneously charges the storage battery.
However, in the engine development stage, the generator is not installed during operation due to torque fluctuation caused by switching of the generator charging or due to special test requirements, and the like, which results in that the electric quantity of the storage battery cannot be supplemented and the power is insufficient, so that the engine cannot be started. And in addition, the voltage value of the storage battery is required to be accurately controlled in some bench tests, and the voltage value of the storage battery cannot be controlled in the mode of charging the storage battery by using the generator.
In addition, in the engine bench test, some electric equipment is directly supplied with power by the storage battery, so that the voltage of the storage battery is unstable, and the engine and the electric equipment cannot work normally; and the emergency stop button on the existing test bed is generally used for controlling the ignition switch, but sometimes the ignition switch is short-circuited, so that the engine cannot be stopped immediately after the emergency stop button is pressed.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned battery insufficient voltage, battery voltage uncontrollable, consumer make battery voltage unstable, scram inefficacy scheduling problem, the utility model provides a power supply unit with adjustable engine bench test.
The adjustable power supply device for the engine bench test comprises a charger, a stabilized voltage power supply, a storage battery, a contactor and the like, wherein the charger charges the storage battery according to a storage battery charging characteristic curve, and the voltage value of the storage battery can be controlled by setting charging voltage. 220V alternating current can be converted into voltage required by a laboratory through a voltage-stabilized power supply. The contactor is connected in series in a power supply line of the storage battery, and the on-off of the contactor is controlled by an emergency stop button.
The utility model can effectively solve the problem of insufficient power of the storage battery caused by the incapability of using the generator for the test engine, provide a charging power supply for the storage battery, and supply power to the engine through the storage battery while charging the storage battery; the current is kept unchanged during the constant-current charging period, manual readjustment is not needed, no overcharge risk exists during continuous charging, and the voltage value of the storage battery can be accurately controlled; the voltage value required by various laboratories can be safely and stably output, and power is supplied to various electric equipment in the laboratories. In addition, the device can realize the protection of the engine bench in emergency stop.
Drawings
FIG. 1 is a schematic diagram of an adjustable power supply device for engine bench test according to the present invention;
in the figure, 1, a panel main switch, 2, an air switch, 3, a safety device, 4, a work indicator light, 5, a voltage-stabilized power supply, 6, a charging device, 7, a first contactor, 8, a charging switch, 9, a voltmeter, 10, an ammeter, 11, a second contactor, 12, a power supply switch, 13, a storage battery, 14, a power supply indicator light, 15, a safety device, 16, a relay and 17, a charging indicator light are arranged.
Detailed Description
Example 1:
as shown in fig. 1, the charging device 6 is powered by a 220V power grid, then is connected with the storage battery 13 in parallel, charges the storage battery 13, and simultaneously, supplies power to the engine and part of electric equipment by the storage battery 13. The charging device 6 accurately controls the voltage of the storage battery 13 by adjusting the charging voltage, and the air switch 2 and the safety 3 are arranged in the power supply line of the charging device 6, so that equipment faults caused by short circuit or large instantaneous current are effectively prevented.
The first contactor 7 is connected in series in a power supply line of the storage battery 13 and is controlled by the emergency stop button, when the engine breaks down and needs emergency stop, the emergency stop button is pressed down, the first contactor 7 is disconnected, the storage battery 13 is completely disconnected with the engine, the situation that the emergency stop fails due to the fact that the ignition switch is short-circuited is prevented, and safety protection is provided for the test bed.
The second contactor 11 is connected in series in a charging line from the charging device 6 to the storage battery 13 and is controlled by a starting button, when the engine is started, after the emergency stop button is pressed, the second contactor 11 is disconnected, the charging device 6 stops charging the storage battery 13, and the tripping fault of the charger caused by overlarge starting current is effectively prevented.
The voltage-stabilized power supply 5 can provide 0-30V voltage for electric equipment, and can effectively solve the problem of electricity utilization of other instruments in a laboratory, such as: pressure sensors, supercharger speed sensors, and the like.
The device is provided with the work indicator lamp 4, the charging indicator lamp 17 and the power supply indicator lamp 14, so that the working condition of the device can be checked quickly and conveniently.
The charging process is as follows: in the early charging stage, the storage battery is subjected to constant-current charging at the selected charging current; when the voltage of the storage battery reaches the uniform charging voltage-stabilizing value of the charging device, the charging is automatically converted into constant-voltage current-reducing charging; when the current is reduced to a conversion threshold value of uniform charging/floating charging, the current is automatically converted into floating charging, and the charging current is zero for a period of time because the voltage at the end of the storage battery is higher than the voltage-stabilizing value of the charging device; it is generally assumed that the battery is fully charged at this time. If the charging is continued, after a certain period of time, trickle flow for maintaining the floating state gradually appears. By utilizing the charging characteristics, each cell of the storage battery pack can be fully charged quickly and sufficiently by using higher (uniform charging) voltage stabilization, and then the storage battery is prevented from being overcharged by using lower (floating charging) voltage maintenance, so that the long-term connection between the charging device and the storage battery is realized, and the storage battery is ensured to be kept in a normal state all the time. The voltage value of the storage battery can be controlled by adjusting the charging voltage during charging.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.