CN210453191U - Device for preparing ceramic matrix composite through SLS-FDM compounding - Google Patents
Device for preparing ceramic matrix composite through SLS-FDM compounding Download PDFInfo
- Publication number
- CN210453191U CN210453191U CN201920954074.7U CN201920954074U CN210453191U CN 210453191 U CN210453191 U CN 210453191U CN 201920954074 U CN201920954074 U CN 201920954074U CN 210453191 U CN210453191 U CN 210453191U
- Authority
- CN
- China
- Prior art keywords
- fdm
- laser
- motor
- ceramic matrix
- screw rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011153 ceramic matrix composite Substances 0.000 title claims abstract description 28
- 238000013329 compounding Methods 0.000 title description 2
- 239000000843 powder Substances 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000003892 spreading Methods 0.000 claims abstract description 12
- 230000007480 spreading Effects 0.000 claims abstract description 11
- 239000002131 composite material Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 17
- 239000000835 fiber Substances 0.000 description 15
- 239000002657 fibrous material Substances 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 238000005245 sintering Methods 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 3
- 238000000110 selective laser sintering Methods 0.000 description 3
- CFOAUMXQOCBWNJ-UHFFFAOYSA-N [B].[Si] Chemical compound [B].[Si] CFOAUMXQOCBWNJ-UHFFFAOYSA-N 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000013001 matrix buffer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Abstract
本实用新型公开了一种用于SLS‑FDM复合制备陶瓷基复合材料的装置，它包括总控制器及与该总控制器电连接的电机控制器、激光器和激光传导装置，该激光器发出的激光束通过激光传导装置实现二维扫描出射；工作台、FDM工作头、铺粉装置、X轴驱动装置、Y轴驱动装置、Z轴驱动装置及铺粉驱动装置，工作台与X轴驱动装置相连，FDM工作头与Y轴驱动装置和Z轴驱动装置相连，铺粉装置与铺粉驱动装置相连；该X轴、Y轴和Z轴两两相互垂直。该装置适用SLS‑FDM复合制备陶瓷基复合材料的方法来制备陶瓷基复合材料，结构新颖、简单、操作简便。
The utility model discloses a device for SLS-FDM composite preparation of ceramic matrix composite materials. The device comprises a general controller, a motor controller electrically connected with the general controller, a laser and a laser conducting device. The laser emitted by the laser The beam passes through the laser transmission device to achieve two-dimensional scanning and output; the worktable, the FDM work head, the powder spreading device, the X-axis drive device, the Y-axis drive device, the Z-axis drive device and the powder-spreading drive device, the worktable is connected with the X-axis drive device , the FDM working head is connected with the Y-axis drive device and the Z-axis drive device, and the powder spreading device is connected with the powder spreading drive device; the X, Y and Z axes are perpendicular to each other. The device is suitable for the preparation of ceramic matrix composite materials by the SLS-FDM composite method for preparing ceramic matrix composite materials, and has novel structure, simplicity and easy operation.
Description
Technical Field
The utility model relates to a processingequipment especially relates to a device that is used for the compound ceramic matrix composite of preparation of SLS-FDM.
Background
The ceramic matrix composite is a composite of a ceramic matrix and high-strength and high-elasticity fibers, and the fiber components are the same as or similar to those of the matrix, so that the expansion of cracks in the material is prevented, and the toughness of the ceramic is improved. The ceramic matrix composite has the characteristics of light weight, high temperature resistance, high strength and the like, and has obvious application in the field of aeroengines. The SiC/SiC ceramic matrix composite material consists of two parts: for the SiC/SiC ceramic matrix composite, the SiC fiber is a framework and bears main load, and the SiC matrix buffers and transmits the load to the SiC fiber, so that the SiC fiber is protected to a certain extent. Therefore, the performance of the SiC fibers is critical for SiC/SiC ceramic matrix composites.
Selective laser sintering, SLS for short, is a widely used rapid prototyping technique. During the forming process, the materials are stacked layer by layer, and the laser scans and sinters the materials among the stacked layers of each layer, so that new powder is bonded and grown with the forming substrate. The method is not limited by the complexity of the three-dimensional part, and the part can be manufactured without any tooling die. Fused deposition manufacturing, FDM for short, is an additive manufacturing technique in which a material is heated and melted in a nozzle while being extruded along a contour filling trajectory, the material rapidly solidifying and combining with the surrounding material.
However, the fiber components obtained by preparing the ceramic matrix composite material by adopting the selective laser sintering or fused deposition manufacturing method alone have the defects of small diameter, poor continuity, insufficient length, and limited tensile strength and rigidity at high temperature and high pressure.
The existing ceramic matrix composite processing equipment is generally only suitable for a selective laser sintering processing method or a fused deposition manufacturing processing method, and the composite preparation of the ceramic matrix composite by SLS-FDM cannot be realized.
SUMMERY OF THE UTILITY MODEL
The utility model provides a device that is used for the compound ceramic matrix composite of preparation of SLS-FDM, it has overcome in the background art not enough of prior art.
The utility model provides a technical scheme that its technical problem adopted is:
an apparatus for preparing ceramic matrix composite material by SLS-FDM composite, comprising:
the laser scanning system comprises a master controller, a motor controller, a laser and a laser conduction device, wherein the motor controller, the laser and the laser conduction device are electrically connected with the master controller;
the working table is connected with the X-axis driving device to realize the back-and-forth movement of the working table in the X-axis direction, the FDM working head is connected with the Y-axis driving device and the Z-axis driving device to realize the back-and-forth movement of the FDM working head in the Y-axis direction and the Z-axis direction, and the powder paving device is connected with the powder paving driving device to realize the tiling and powder paving of the powder paving device on the working table surface; the X-axis, the Y-axis and the Z-axis are mutually vertical in pairs.
In one embodiment: the laser transmission device comprises a collimating lens, a focusing lens, a vibrating lens and an F-theta lens, wherein a laser beam emitted by the laser sequentially passes through the collimating lens, the focusing lens, the vibrating lens and the F-theta lens and then is focused on the workbench, and the laser beam is controlled to move on the workbench by controlling the deflection of the vibrating lens.
In one embodiment: the X-axis driving device comprises a first motor and a first screw rod, and the first screw rod is in threaded transmission connection with the workbench; the Y-axis driving device comprises a second motor and a second screw rod, and the second screw rod is in threaded transmission connection with the FDM working head; the Z-axis driving device comprises a third motor and a third screw rod, and the third screw rod is in transmission connection with the FDM working head; the powder spreading driving device comprises a fourth motor and a fourth screw rod, and the fourth screw rod is in threaded transmission connection with the powder spreading device; the motor controller is electrically connected with the first motor, the second motor, the third motor and the fourth motor.
In one embodiment: the powder paving device is arranged above the workbench and comprises a powder storage tank and a scraper for paving a ceramic-based powder layer.
In one embodiment: the lower part of the workbench is connected with a lifting platform for adjusting the lifting of the workbench.
Compared with the background technology, the technical scheme has the following advantages:
1. preparation ceramic matrix composite's device novel structure, simple, easy and simple to handle can be used for realizing the compound ceramic matrix composite of preparation of SLS-FDM.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic working diagram of an FMD working head according to this embodiment.
FIG. 2 is a schematic view of the overall structure of the apparatus for preparing the ceramic matrix composite material by SLS-FDM.
FIG. 3 is a schematic view of a part of the structure of the apparatus for preparing the ceramic matrix composite material by SLS-FDM composite according to this embodiment.
FIG. 4 is a second schematic view of a partial structure of the apparatus for preparing a ceramic matrix composite by SLS-FDM.
Detailed Description
Referring to fig. 1 to 4, an apparatus for preparing a ceramic matrix composite material by SLS-FDM includes:
the laser scanning system comprises a master controller 300, a motor controller 10, a laser 20 and a laser conduction device, wherein the motor controller 10, the laser 20 and the laser conduction device are electrically connected with the master controller 300, and laser beams emitted by the laser 20 are emitted in a two-dimensional scanning mode through the laser conduction device;
the working table 40 is connected with the X-axis driving device to realize the back-and-forth movement of the working table in the X-axis direction, the FDM working head 50 is connected with the Y-axis driving device and the Z-axis driving device to realize the back-and-forth movement of the FDM working head 50 in the Y-axis and Z-axis directions, and the trend of the X-axis of the working table and the trends of the Y-axis and Z-axis of the FDM working head are controlled to realize the formation of a three-dimensional trend of the working head FDM 50 relative to the working table 40. The powder paving device 60 is connected with a powder paving driving device to realize the back-and-forth paving of the powder paving device 60 on the surface of the workbench 40; the X-axis, the Y-axis and the Z-axis are mutually vertical in pairs. The FDM head 50 can be the head of an existing fused deposition fabrication apparatus. The FDM working head 50 is connected to a storage tank 400, and the storage tank 400 is used for supplying materials to the FDM working head 50.
The laser conduction device comprises a collimating mirror 71, a focusing mirror 72, a vibrating mirror 73 and an F-theta mirror 74, wherein a laser beam emitted by the laser 20 sequentially passes through the collimating mirror 71, the focusing mirror 72, the vibrating mirror 73 and the F-theta mirror 74 and then is focused on the workbench 40, and the two-dimensional movement of the laser beam on the workbench 40 is controlled by controlling the deflection of the vibrating mirror 73.
The X-axis driving device comprises a first motor 81 and a first screw rod 82, and the first screw rod 82 is in threaded transmission connection with the workbench 40; the Y-axis driving device comprises a second motor 91 and a second screw rod 92, and the second screw rod 92 is in threaded transmission connection with the FDM working head 50; the Z-axis driving device comprises a third motor 101 and a third screw rod 102, and the third screw rod 102 is in transmission connection with the FDM working head 50; the powder spreading driving device comprises a fourth motor 201 and a fourth screw rod 202, and the fourth screw rod 202 is in threaded transmission connection with the powder spreading device 60; the motor controller 10 is electrically connected to the first motor, the second motor, the third motor, and the fourth motor.
The powder spreading device 60 is arranged above the workbench 40 and comprises a powder storage tank 61 and a scraper 62 for spreading the ceramic-based powder layer.
Preferably, a lifting platform 30 is connected below the working platform 40 for adjusting the lifting of the working platform 40.
By combining the preparation device, the method for preparing the ceramic matrix composite material by SLS-FDM composite comprises the following steps:
step 1, a graph can be printed and a path can be planned through the master controller 300, wherein the planned path is a walking path of the FDM working head 50, and in the embodiment, the path is a Z-shaped path;
step 2, the FDM working head 50 extrudes the long fiber material and paves the long fiber material on the workbench in a planned path back and forth to a first planned processing surface;
step 3, uniformly paving ceramic matrix powder on the long fiber material of the current planned processing surface by the powder paving device 60;
step 4, sintering the extruded long fiber material and the ceramic matrix powder by laser beams emitted by the laser 20 and the laser conduction device;
step 5, the FDM working head 50 spreads the long fiber material to the next planned processing surface back and forth in a planned path in the direction vertical to the processing direction of the previous processing surface, and the step 3 and the step 4 are repeated;
and (5) repeating the step (5) to form alternate stacking, sintering and molding of the long fiber material and the ceramic matrix powder until the processing is finished.
The long fiber material includes long fibers and a binder. A binder suitable for the long fiber component is used in combination with different long fibers.
In a preferred embodiment, the method is suitable for preparing the SIC/SIC ceramic-based composite material, the long fiber material comprises SIC fibers and a silicon-based binder, the ceramic matrix powder is SIC powder, the silicon-based binder is an organic solvent containing Si and C and is provided with a sintering auxiliary agent, the requirement of FDM extrusion viscosity is met, the amount of released gas is small during decomposition, the silicon-based binder is converted into inorganic silicon after being heated at high temperature and reacts with C under the action of the sintering auxiliary agent to generate β -SiC, the surface of the SIC fibers is provided with a silicon-doped BN coating, the thickness of the silicon-doped BN coating is 0.1-0.5 mu m, the mass ratio of Si is 0.1-0.5%, the coating can be radially or axially shrunk due to heating in the sintering process, the shrinkage rule influencing is obtained by adjusting the frequency of a laser beam, the heating time and the like, the silicon-doped BN coating is radially shrunk to be kept with the fibers, meanwhile, the silicon-doped BN coating is debonded with the ceramic matrix, the silicon-doped BN coating can effectively keep the strength of the SiC fibers and prevent cracks from expanding towards the fiber direction, meanwhile, the boron silicon-doped BN coating can be kept in a compact glass matrix, and the boron-silicon-based composite material can be prevented from invading into a glass fiber surface, and the boron-silicon-.
The above description is only a preferred embodiment of the present invention, and therefore the scope of the present invention should not be limited by this description, and all equivalent changes and modifications made within the scope and the specification of the present invention should be covered by the present invention.
Claims (5)
1. A device that is used for composite preparation ceramic matrix composite of SLS-FDM which characterized in that: the method comprises the following steps:
the laser scanning system comprises a master controller, a motor controller, a laser and a laser conduction device, wherein the motor controller, the laser and the laser conduction device are electrically connected with the master controller;
the working table is connected with the X-axis driving device to realize the back-and-forth movement of the working table in the X-axis direction, the FDM working head is connected with the Y-axis driving device and the Z-axis driving device to realize the back-and-forth movement of the FDM working head in the Y-axis direction and the Z-axis direction, and the powder paving device is connected with the powder paving driving device to realize the tiling and powder paving of the powder paving device on the working table surface; the X-axis, the Y-axis and the Z-axis are mutually vertical in pairs.
2. The apparatus for preparing ceramic matrix composite with SLS-FDM according to claim 1, wherein: the laser transmission device comprises a collimating lens, a focusing lens, a vibrating lens and an F-theta lens, wherein a laser beam emitted by the laser sequentially passes through the collimating lens, the focusing lens, the vibrating lens and the F-theta lens and then is focused on the workbench, and the laser beam is controlled to move on the workbench by controlling the deflection of the vibrating lens.
3. The apparatus for preparing ceramic matrix composite with SLS-FDM according to claim 1, wherein: the X-axis driving device comprises a first motor and a first screw rod, and the first screw rod is in threaded transmission connection with the workbench; the Y-axis driving device comprises a second motor and a second screw rod, and the second screw rod is in threaded transmission connection with the FDM working head; the Z-axis driving device comprises a third motor and a third screw rod, and the third screw rod is in transmission connection with the FDM working head; the powder spreading driving device comprises a fourth motor and a fourth screw rod, and the fourth screw rod is in threaded transmission connection with the powder spreading device; the motor controller is electrically connected with the first motor, the second motor, the third motor and the fourth motor.
4. The apparatus for preparing ceramic matrix composite with SLS-FDM according to claim 1, wherein: the powder paving device is arranged above the workbench and comprises a powder storage tank and a scraper for paving a ceramic-based powder layer.
5. The apparatus for preparing ceramic matrix composite with SLS-FDM according to claim 1, wherein: the lower part of the workbench is connected with a lifting platform for adjusting the lifting of the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920954074.7U CN210453191U (en) | 2019-06-24 | 2019-06-24 | Device for preparing ceramic matrix composite through SLS-FDM compounding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920954074.7U CN210453191U (en) | 2019-06-24 | 2019-06-24 | Device for preparing ceramic matrix composite through SLS-FDM compounding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210453191U true CN210453191U (en) | 2020-05-05 |
Family
ID=70441761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920954074.7U Expired - Fee Related CN210453191U (en) | 2019-06-24 | 2019-06-24 | Device for preparing ceramic matrix composite through SLS-FDM compounding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210453191U (en) |
-
2019
- 2019-06-24 CN CN201920954074.7U patent/CN210453191U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Hu et al. | A review on laser deposition-additive manufacturing of ceramics and ceramic reinforced metal matrix composites | |
| Beaman et al. | Additive manufacturing review: early past to current practice | |
| Deckers et al. | Additive manufacturing of ceramics: A review | |
| McNulty et al. | Development of a binder formulation for fused deposition of ceramics | |
| CN106378450B (en) | One kind being suitable for multiple material selective laser and melts increasing material manufacturing apparatus and method for | |
| US7758776B2 (en) | Rapid manufacturing of carbon nanotube composite structures | |
| JP5714552B2 (en) | How to produce tertiary elemental goods | |
| Onagoruwa et al. | Fused deposition of ceramics (FDC) and composites | |
| JP6390108B2 (en) | Sintered modeling material, sintered modeling method, sintered model and sintered modeling apparatus | |
| CN112521130B (en) | Preparation method of ceramic part based on 3D printing technology | |
| CN103442830B (en) | Method for manufacturing three-dimensional shaped object and three-dimensional shaped object | |
| CN102333607B (en) | Method for producing three-dimensional shaped object and three-dimensional shaped object obtained therefrom | |
| US20050230029A1 (en) | Continuous fiber reinforced composites and methods, apparatuses, and compositions for making the same | |
| CN108817386A (en) | Interlayer pectination joining method for the forming of multi-beam laser selective melting | |
| CN101422963A (en) | Method and equipment for manufacturing three-dimensional workpiece | |
| CN101612793A (en) | Method and apparatus for manufacturing three-dimensional workpiece | |
| KR101801964B1 (en) | Composition for 3D laminate printer using synthetic resin and ceramic powder | |
| TW201936296A (en) | Geometry for debinding 3D printed parts | |
| CN105143146A (en) | Additive manufacturing of ceramic turbine components by transient liquid phase bonding using metal or ceramic binders | |
| JP2008184622A (en) | Method for producing three-dimensional molding | |
| RU2668107C1 (en) | Method of manufacturing products from powder ceramic materials | |
| US11235490B2 (en) | Method for the additive laser-induced production of a main part by means of slip casting | |
| CN111805687A (en) | A kind of ceramic matrix composite material 3D printing molding device and printing molding method | |
| Guo et al. | Rapid prototyping of piezoelectric ceramics via selective laser sintering and gelcasting | |
| JP2019034552A (en) | Method and apparatus for manufacturing at least one component formed of at least one ceramic and/or metallic material by addition manufacturing technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200505 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |