CN210119664U - Toner cartridge and image forming apparatus - Google Patents
Toner cartridge and image forming apparatus Download PDFInfo
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- CN210119664U CN210119664U CN201920928943.9U CN201920928943U CN210119664U CN 210119664 U CN210119664 U CN 210119664U CN 201920928943 U CN201920928943 U CN 201920928943U CN 210119664 U CN210119664 U CN 210119664U
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Abstract
本实用新型提供一种使调色剂的补给量恒定的调色剂盒以及图像形成装置。实施方式的调色剂盒具有:壳体,其内部形成有容纳调色剂的空间;搅拌部,其由可旋转的设置在壳体上的搅拌轴和设置在搅拌轴上的搅拌叶片组成,搅拌部对调色剂进行搅拌;供给部,其由可旋转的设置在壳体上的供给轴和设置在供给轴上的螺旋叶片组成,供给部将调色剂向壳体的一端输送;传动部,其设置在壳体的外侧,传递使搅拌轴和供给轴旋转的驱动力;单向驱动部,其设置在传动部与供给轴之间的动力传递路径上,单向驱动部仅向供给轴传递使供给轴沿第一旋转方向进行旋转的驱动力。通过本实用新型,能够避免出现预测错误调色剂盒中的调色剂的剩余量的现象。
The utility model provides a toner cartridge and an image forming apparatus which can make the replenishment amount of toner constant. The toner cartridge of the embodiment has: a casing in which a space for accommodating the toner is formed; a stirring part, which is composed of a rotatable stirring shaft provided on the housing and a stirring blade provided on the stirring shaft, The stirring part stirs the toner; the supplying part is composed of a rotatable supply shaft arranged on the housing and a spiral blade arranged on the supplying shaft, and the supplying part transports the toner to one end of the housing; transmission; The one-way drive part is arranged on the power transmission path between the transmission part and the supply shaft, and the one-way drive part only transmits the driving force to the supply shaft. The shaft transmits a drive force that rotates the supply shaft in the first rotational direction. According to the present invention, it is possible to avoid the phenomenon of erroneously predicting the remaining amount of toner in the toner cartridge.
Description
技术领域technical field
本实用新型的实施方式涉及一种调色剂盒以及图像形成装置。Embodiments of the present invention relate to a toner cartridge and an image forming apparatus.
背景技术Background technique
现有技术中,图像形成装置中的调色剂盒用于为转印部补充调色剂,通过记录调色剂盒的补给调色剂的马达的旋转时间作为预测调色剂盒内调色剂剩余量的手段。In the prior art, the toner cartridge in the image forming apparatus is used to replenish the toner for the transfer portion, and the rotation time of the motor for replenishing the toner of the toner cartridge is recorded as the predicted toner in the toner cartridge. means of remaining doses.
然而,这要求补给调色剂的马达的每单位旋转时间的调色剂补给量必须恒定。但实际上,随着调色剂补给动作的间隔时间变长,调色剂长时间没有搅拌而被自重压缩,之后的补给调色剂的马达的每单位旋转时间的调色剂补给量变多,由此导致错误的预测调色剂盒的剩余量的现象。However, this requires that the toner replenishment amount per unit rotation time of the toner replenishing motor must be constant. However, in reality, as the interval between the toner replenishment operations becomes longer, the toner is compressed by its own weight without being stirred for a long time, and the toner replenishment amount per unit rotation time of the motor for the subsequent toner replenishment increases. This leads to a phenomenon in which the remaining amount of the toner cartridge is erroneously predicted.
实用新型内容Utility model content
本实用新型提供一种使调色剂的补给量恒定的调色剂盒以及图像形成装置。The utility model provides a toner cartridge and an image forming apparatus which can make the replenishment amount of toner constant.
实施方式的调色剂盒用于向图像形成装置的转印部输送调色剂,具有:壳体,其内部形成有容纳所述调色剂的空间;搅拌部,其由可旋转的设置在所述壳体上的搅拌轴和设置在所述搅拌轴上的搅拌叶片组成,所述搅拌部对所述调色剂进行搅拌;供给部,其由可旋转的设置在所述壳体上的供给轴和设置在所述供给轴上的螺旋叶片组成,所述供给部将所述调色剂向所述壳体的一端输送;传动部,其设置在所述壳体的外侧,传递使所述搅拌轴和所述供给轴旋转的驱动力;单向驱动部,其设置在所述传动部与所述供给轴之间的动力传递路径上,所述单向驱动部仅向所述供给轴传递使所述供给轴沿第一旋转方向进行旋转的所述驱动力。The toner cartridge according to the embodiment is used for conveying toner to a transfer portion of an image forming apparatus, and includes a housing in which a space for accommodating the toner is formed, and an agitating portion provided rotatably on the inside of the toner. The stirring shaft on the housing is composed of a stirring blade arranged on the stirring shaft, and the stirring part stirs the toner; the supply part is composed of a rotatable set on the housing. The supply shaft is composed of a screw blade arranged on the supply shaft, and the supply part conveys the toner to one end of the casing; the transmission part is arranged on the outer side of the casing, and transmits the toner The driving force for the rotation of the stirring shaft and the supply shaft; a one-way drive part, which is provided on the power transmission path between the transmission part and the supply shaft, and the one-way drive part only sends the supply shaft to the The driving force for rotating the supply shaft in the first rotational direction is transmitted.
另一实施方式的图像形成装置,包括原稿输送部,输送待转印的原稿;扫描仪部,读取所述原稿以生成所述原稿的图像数据;转印部,根据所述图像数据在薄片上形成调色剂图像;调色剂盒,其向所述转印部输送调色剂;定影部,使所述调色剂图像定影在所述薄片上;所述调色剂盒具有:壳体,其内部形成有容纳所述调色剂的空间;搅拌部,其由可旋转的设置在所述壳体上的搅拌轴和设置在所述搅拌轴上的搅拌叶片组成,所述搅拌部对所述调色剂进行搅拌;供给部,其由可旋转的设置在所述壳体上的供给轴和设置在所述供给轴上的螺旋叶片组成,所述供给部将所述调色剂向所述壳体的一端输送;传动部,其设置在所述壳体的外侧,传递使所述搅拌轴和所述供给轴旋转的驱动力;单向驱动部,其设置在所述传动部与所述供给轴之间的动力传递路径上,所述单向驱动部仅向所述供给轴传递使所述供给轴沿第一旋转方向进行旋转的所述驱动力。An image forming apparatus according to another embodiment includes an original conveying unit that conveys an original to be transferred; a scanner unit that reads the original to generate image data of the original; a toner image is formed thereon; a toner cartridge that conveys toner to the transfer portion; a fixing portion that fixes the toner image on the sheet; the toner cartridge has: a case a body, the interior of which is formed with a space for accommodating the toner; the stirring part is composed of a rotatable stirring shaft arranged on the casing and a stirring blade arranged on the stirring shaft, the stirring part agitating the toner; a supply part consisting of a rotatable supply shaft provided on the housing and a helical blade provided on the supply shaft, the supply part agitates the toner conveying to one end of the casing; a transmission part, which is arranged on the outer side of the casing, and transmits the driving force for rotating the stirring shaft and the supply shaft; a one-way driving part, which is arranged in the transmission part On a power transmission path with the supply shaft, the one-way drive unit transmits only the driving force for rotating the supply shaft in the first rotation direction to the supply shaft.
通过本实用新型,不会出现因为调色剂补给间隔时间过长而导致的调色剂压缩的现象,可以使补给调色剂的马达的每单位旋转时间的调色剂补给量稳定化,避免出现预测错误调色剂盒中的调色剂的剩余量的现象。With the present invention, the phenomenon of toner compression caused by the toner replenishment interval being too long will not occur, the toner replenishment amount per unit rotation time of the toner replenishing motor can be stabilized, and the toner replenishment amount per unit rotation time of the toner replenishing motor can be stabilized, avoiding A phenomenon in which the remaining amount of toner in the toner cartridge is incorrectly predicted occurs.
附图说明Description of drawings
图1是本实施方式的图像形成装置的示意图;FIG. 1 is a schematic diagram of an image forming apparatus of the present embodiment;
图2是本实施方式的调色剂盒的结构示意图;FIG. 2 is a schematic structural diagram of the toner cartridge of the present embodiment;
图3是本实施方式的从图2的A-A向观察的调色剂盒的结构剖视图;FIG. 3 is a cross-sectional view of the structure of the toner cartridge of the present embodiment viewed from the direction A-A of FIG. 2;
图4是本实施方式的调色剂盒中的供给轴和搅拌轴同时旋转的结构示意图;4 is a schematic structural diagram of the simultaneous rotation of the supply shaft and the stirring shaft in the toner cartridge of the present embodiment;
图5是本实施方式的调色剂盒中的搅拌轴单独旋转的结构示意图;FIG. 5 is a schematic view of the structure of the toner cartridge of the present embodiment where the stirring shaft rotates alone;
图6是本实施方式的调色剂盒的工作流程图。FIG. 6 is an operation flowchart of the toner cartridge of the present embodiment.
具体实施方式Detailed ways
以下,参照附图,对实施方式的调色剂盒和图像形成装置进行说明。Hereinafter, a toner cartridge and an image forming apparatus according to an embodiment will be described with reference to the drawings.
此外,各图中同一地方以同一符号标注。定义与薄片(纸张)相关的“输送方向”为从供纸盒朝向排纸部的方向,即将供纸盒端作为“上游侧”,排纸部端作为“下游侧”。另外,“上方”和“下方”是指如图1所示的图像形成装置正常放置于地面时候的“上”和“下”方向。In addition, the same place in each figure is denoted by the same symbol. The "conveying direction" related to sheets (paper) is defined as the direction from the paper feed cassette toward the paper discharge unit, that is, the paper feed cassette end is referred to as the "upstream side" and the paper discharge unit end is defined as the "downstream side". In addition, "upper" and "lower" refer to the "upper" and "lower" directions when the image forming apparatus as shown in FIG. 1 is normally placed on the ground.
如图1所示,本实施方式的图像形成装置1例如是MFP(Multi-FunctionPeripherals)、打印机、复印机等。下面,对图像形成装置1是MFP的情况的例子进行说明。As shown in FIG. 1 , the image forming apparatus 1 of the present embodiment is, for example, an MFP (Multi-Function Peripherals), a printer, a copier, or the like. Next, an example in which the image forming apparatus 1 is an MFP will be described.
图像形成装置1具有主体11。在主体11的上部设置有包括透明玻璃的原稿台12。在原稿台12上设置有自动原稿输送部(ADF)13。在主体11的上部设置有操作部14。操作部14包括具有各种键的操作面板14a、触摸屏式的操作显示部14b。The image forming apparatus 1 has a main body 11 . On the upper part of the main body 11, a document table 12 including transparent glass is provided. An automatic document feeder (ADF) 13 is provided on the original table 12 . The operation part 14 is provided in the upper part of the main body 11 . The operation unit 14 includes an operation panel 14a having various keys, and a touch panel-type operation display unit 14b.
在ADF13的下部设置有扫描仪部15。扫描仪部15读取被ADF13输送的原稿或放置在原稿台12上的原稿。扫描仪部15生成原稿的图像数据。例如,扫描仪部15具有图像传感器16。例如,图像传感器16也可以是紧贴型图像传感器。A scanner unit 15 is provided below the ADF 13 . The scanner unit 15 reads the original conveyed by the ADF 13 or the original placed on the original table 12 . The scanner unit 15 generates image data of the document. For example, the scanner unit 15 has an image sensor 16 . For example, the image sensor 16 may be a contact-type image sensor.
图像传感器16在读取载置在原稿台12上的原稿的图像的情况下,沿原稿台12进行移动。图像传感器16逐行的读取一页原稿上的原稿图像。The image sensor 16 moves along the original plate 12 when reading the image of the original placed on the original plate 12 . The image sensor 16 reads the original image on one original page line by line.
图像传感器16在读取被ADF13输送的原稿的图像的情况下,在图1所示的固定位置读取被输送的原稿。When the image sensor 16 reads the image of the document conveyed by the ADF 13 , the image sensor 16 reads the conveyed document at the fixed position shown in FIG. 1 .
主体11在高度方向的中央部具有转印部17。主体11在下部具有供纸盒18A、18B和手动供纸单元18C。The main body 11 has the transfer part 17 in the center part of the height direction. The main body 11 has paper feed cassettes 18A and 18B and a manual paper feed unit 18C at the lower part.
供纸盒18A、18B被配置于主体11的内部。供纸盒18A、18B从上侧朝向下侧依次重叠配置。The paper feed cassettes 18A and 18B are arranged inside the main body 11 . The paper feed cassettes 18A and 18B are arranged to overlap in this order from the upper side toward the lower side.
手动供纸单元18C在后述的反转输送路径84的下方向主体11的侧方突出。The manual paper feed unit 18C protrudes to the side of the main body 11 below the reverse conveyance path 84 to be described later.
供纸盒18A、18B以及手动供纸单元18C收容各种尺寸的薄片(纸张)P。The paper feed cassettes 18A and 18B and the manual paper feed unit 18C accommodate sheets (papers) P of various sizes.
供纸盒18A(18B)具有供纸机构19A(19B)。另外,供纸盒18A(18B)具有供纸机构19A(19B)意味着供纸盒18A具有供纸机构19A,以及供纸盒18B具有供纸机构19B。在以下的记载中亦同样。The paper feed cassette 18A (18B) has a paper feed mechanism 19A (19B). In addition, that the paper feed cassette 18A ( 18B ) has the paper feed mechanism 19A ( 19B ) means that the paper feed cassette 18A has the paper feed mechanism 19A, and the paper feed cassette 18B has the paper feed mechanism 19B. The same applies to the following description.
供纸机构19A(19B)将薄片P逐张地从供纸盒18A(18B)取出并向薄片P的输送路径输送。例如,供纸机构19A(19B)也可以包含有搓纸辊、分离辊、以及供纸辊。The sheet feeding mechanism 19A ( 19B ) takes out the sheets P one by one from the sheet feeding cassette 18A ( 18B) and feeds the sheets P to the conveying path. For example, the paper feed mechanism 19A ( 19B) may include a pickup roller, a separation roller, and a paper feed roller.
手动供纸单元18C具有手动供纸机构19C。手动供纸机构19C将薄片P逐张地从手动供纸单元18C取出并向输送路径输送。The manual paper feed unit 18C has a manual paper feed mechanism 19C. The manual sheet feeding mechanism 19C takes out the sheets P one by one from the manual sheet feeding unit 18C and transports them to the transport path.
转印部17根据由扫描仪部15读取的图像数据、或者由个人计算机等制成的图像数据在薄片P上形成图像。转印部17例如是基于串联方式的彩色打印机。The transfer section 17 forms an image on the sheet P based on image data read by the scanner section 15 or image data created by a personal computer or the like. The transfer unit 17 is, for example, a color printer based on a tandem method.
如图1所示,转印部17具有黄色(Y)、品红色(M)、青色(C)、黑色(K)等各颜色的图像形成部51Y、51M、51C、51K、曝光器52和中间转印带53。在本实施方式中,转印部17具有四个图像形成部51Y、51M、51C、51K。转印部17具有所谓的四连的图像形成部。As shown in FIG. 1 , the transfer section 17 includes image forming sections 51Y, 51M, 51C, 51K for each color of yellow (Y), magenta (M), cyan (C), and black (K), an exposure device 52 and a Intermediate transfer belt 53 . In the present embodiment, the transfer unit 17 includes four image forming units 51Y, 51M, 51C, and 51K. The transfer unit 17 has a so-called quadruple image forming unit.
另外,转印部17的结构并不限定于此,转印部可以具有两个或三个图像形成部,转印部也可以具有五个以上的图像形成部。In addition, the structure of the transfer part 17 is not limited to this, The transfer part may have two or three image forming parts, and the transfer part may have five or more image forming parts.
图像形成部51Y、51M、51C、51K被配置在中间转印带53的下方。图像形成部51Y、51M、51C、51K从中间转印带53的下方的移动方向(从图示的左侧朝向右侧的方向)上的上游侧沿下游侧并列配置。The image forming units 51Y, 51M, 51C, and 51K are arranged below the intermediate transfer belt 53 . The image forming units 51Y, 51M, 51C, and 51K are arranged side by side along the downstream side from the upstream side in the moving direction (the direction from the left side toward the right side in the figure) from below the intermediate transfer belt 53 .
曝光器52分别向图像形成部51Y、51M、51C、51K照射曝光光LY、LM、LC、LK。曝光器52也可以构成为产生激光扫描束作为曝光光。曝光器52也可以构成为包括产生曝光光的LED(Light Emitting Diode)等固体扫描元件。The exposure device 52 irradiates the image forming sections 51Y, 51M, 51C, and 51K with exposure lights L Y , L M , L C , and L K , respectively. The exposure device 52 may also be configured to generate a laser scanning beam as exposure light. The exposure device 52 may be configured to include a solid-state scanning element such as an LED (Light Emitting Diode) that generates exposure light.
各图像形成部51Y、51M、51C、51K的结构除了调色剂的颜色不同以外,彼此相同。作为调色剂,也可以使用通常的彩色调色剂以及消色调色剂中的任一种。在此,所谓消色调色剂是指,当被一定以上的温度加热时变为透明的调色剂。图像形成装置1可以是能够使用消色调色剂的图像形成装置,也可以是不能使用消色调色剂的图像形成装置。The structures of the image forming units 51Y, 51M, 51C, and 51K are the same as each other except that the colors of the toners are different. As the toner, any of general color toners and decolorizing toners can be used. Here, the decolorizing toner refers to a toner that becomes transparent when heated at a temperature above a certain level. The image forming apparatus 1 may be an image forming apparatus capable of using erasing toner, or may be an image forming apparatus that cannot use erasing toner.
如图1所示,在图像形成部51Y、51M、51C、51K的上方配置有调色剂补给部66。As shown in FIG. 1 , a toner supply unit 66 is arranged above the image forming units 51Y, 51M, 51C, and 51K.
调色剂补给部66分别向图像形成部51Y、51M、51C、51K中的显影器补给调色剂。调色剂补给部66具有调色剂盒66Y、66M、66C、66K。调色剂盒66Y、66M、66C、66K分别收容黄色、品红色、青色、黑色的调色剂。The toner replenishing section 66 replenishes toner to the developing devices in the image forming sections 51Y, 51M, 51C, and 51K, respectively. The toner supply unit 66 includes
在各调色剂盒66Y、66M、66C、66K,设置有使主体11检测分别收容的调色剂的种类的未图示的标识部。在标识部中至少包含有调色剂盒66Y、66M、66C、66K的调色剂的颜色的信息和识别是通常调色剂还是消色调色剂的信息。当转印部17中的图像形成部51Y、51M、51C、51K缺少调色剂时,各调色剂盒66Y、66M、66C、66K分别向转印部17的图像形成部51Y、51M、51C、51K输送调色剂。Each of the
中间转印带53循环地移动。中间转印带53架设在驱动辊69以及多个从动辊70上。The intermediate transfer belt 53 moves cyclically. The intermediate transfer belt 53 is stretched over the driving roller 69 and the plurality of driven rollers 70 .
二次转印辊71夹着中间转印带53而与驱动辊69相向。中间转印带53与二次转印辊71的抵接部构成二次转印位置。驱动辊69驱动中间转印带53进行旋转。The secondary transfer roller 71 faces the driving roller 69 across the intermediate transfer belt 53 . The contact portion of the intermediate transfer belt 53 and the secondary transfer roller 71 constitutes a secondary transfer position. The drive roller 69 drives the intermediate transfer belt 53 to rotate.
在薄片P通过二次转印位置时,对二次转印辊71施加二次转印电压。当对二次转印辊71施加二次转印电压时,二次转印辊71将中间转印带53上的调色剂图像二次转印在薄片P上。When the sheet P passes through the secondary transfer position, a secondary transfer voltage is applied to the secondary transfer roller 71 . When a secondary transfer voltage is applied to the secondary transfer roller 71 , the secondary transfer roller 71 secondary transfers the toner image on the intermediate transfer belt 53 onto the sheet P.
如图1所示,在夹着中间转印带53与多个从动辊70中的一个从动辊相向的位置配置有带清洁器72。带清洁器72将中间转印带53上的残留转印调色剂从中间转印带53除去。As shown in FIG. 1 , a belt cleaner 72 is disposed at a position facing one of the plurality of driven rollers 70 across the intermediate transfer belt 53 . The belt cleaner 72 removes the residual transfer toner on the intermediate transfer belt 53 from the intermediate transfer belt 53 .
在从供纸盒18A到二次转印辊71的输送路径上设置有输送辊75A和对位辊76。输送辊75A输送被供纸机构19A从供纸盒18A内取出的薄片P。A conveyance roller 75A and a registration roller 76 are provided on the conveyance path from the paper feed cassette 18A to the secondary transfer roller 71 . The conveying roller 75A conveys the sheet P taken out from the sheet feeding cassette 18A by the sheet feeding mechanism 19A.
对位辊76在相互抵接位置将从输送辊75A供给的薄片P的前端的位置对齐。对位辊76上的相互抵接位置构成对位位置。对位辊76在调色剂图像的前端到达二次转印位置时,以薄片P上的调色剂图像的转印区域的前端到达二次转印位置的方式来输送薄片P。The registration rollers 76 align the positions of the leading ends of the sheets P fed from the conveyance rollers 75A at the mutually abutting positions. The mutually abutting positions on the registration rollers 76 constitute the registration positions. When the leading end of the toner image reaches the secondary transfer position, the registration roller 76 conveys the sheet P so that the leading end of the transfer area of the toner image on the sheet P reaches the secondary transfer position.
如图1所示,在从供纸盒18B到输送辊75A的输送路径上设置有输送辊75B。输送辊75B将由供纸机构19B从供纸盒18B取出的薄片P向输送辊75A输送。As shown in FIG. 1, the conveyance roller 75B is provided in the conveyance path from the paper feed cassette 18B to the conveyance roller 75A. The conveyance roller 75B conveys the sheet P taken out from the paper feed cassette 18B by the paper feed mechanism 19B to the conveyance roller 75A.
手动供纸机构19C与对位辊76之间通过输送引导部78形成有输送路径。手动供纸机构19C将从手动供纸单元18C取出的薄片P向输送引导部78输送。沿输送引导部78移动的薄片P到达对位辊76。A conveyance path is formed between the manual paper feed mechanism 19C and the registration roller 76 via the conveyance guide portion 78 . The manual sheet feeding mechanism 19C transports the sheet P taken out from the manual sheet feeding unit 18C to the transport guide 78 . The sheet P moving along the conveyance guide portion 78 reaches the registration rollers 76 .
在薄片P的输送方向上的二次转印辊71的下游侧(图示上侧),配置有定影部81。虽然未图示,定影部81具有卤素灯和用于输送薄片P的驱动马达。定影部81通过由卤素灯对薄片P进行加热,来使调色剂图像定影在薄片P上。On the downstream side (upper side in the figure) of the secondary transfer roller 71 in the conveying direction of the sheet P, the fixing unit 81 is arranged. Although not shown, the fixing unit 81 includes a halogen lamp and a drive motor for conveying the sheet P. As shown in FIG. The fixing unit 81 fixes the toner image on the sheet P by heating the sheet P with a halogen lamp.
在薄片P的输送方向上的定影部81的下游侧(图示左上侧)配置有排出辊82。排出辊82将薄片P向排纸部83排出。A discharge roller 82 is arranged on the downstream side (upper left side in the figure) of the fixing portion 81 in the conveying direction of the sheet P. As shown in FIG. The discharge roller 82 discharges the sheet P to the paper discharge section 83 .
在薄片P的输送方向上的定影部81的下游侧(图示右侧)配置有反转输送路径84。反转输送路径84使薄片P反转并向二次转印辊71引导。反转输送路径84在进行双面打印时使用。On the downstream side (right side in the figure) of the fixing section 81 in the conveyance direction of the sheet P, a reverse conveyance path 84 is arranged. The reverse conveyance path 84 reverses the sheet P and guides it to the secondary transfer roller 71 . The reverse conveyance path 84 is used when duplex printing is performed.
接着,对图像形成装置1的控制部的结构进行说明。Next, the configuration of the control unit of the image forming apparatus 1 will be described.
控制部具有系统控制部、只读存储器(ROM)、随机存取存储器(RAM)、接口(I/F)、输入输出控制电路、供纸和输送控制电路、图像形成控制电路以及定影控制电路。The control section includes a system control section, a read only memory (ROM), a random access memory (RAM), an interface (I/F), an input/output control circuit, a paper feed and conveyance control circuit, an image formation control circuit, and a fixing control circuit.
系统控制部控制图像形成装置1的整体。系统控制部通过执行存储于后述的ROM或RAM中的程序来实现用于形成图像的处理功能。作为系统控制部的装置结构,例如,也可以使用CPU(Central Processing Unit)等处理器。The system control unit controls the entire image forming apparatus 1 . The system control unit realizes a processing function for forming an image by executing a program stored in a ROM or RAM to be described later. As the device configuration of the system control unit, for example, a processor such as a CPU (Central Processing Unit) may be used.
ROM存储控制图像形成处理的基本的动作的控制程序、以及控制数据等。The ROM stores a control program for controlling basic operations of the image forming process, control data, and the like.
RAM是控制部中的工作存储器。例如,在RAM中,根据需要加载ROM的控制程序或控制数据。并且,RAM暂时地存储从输入输出控制电路发送来的图像数据或从系统控制部发送来的数据。The RAM is the working memory in the control unit. For example, in the RAM, a control program or control data of the ROM is loaded as needed. In addition, the RAM temporarily stores image data sent from the input/output control circuit or data sent from the system control unit.
I/F与连接到主体11的连接设备进行通信。例如,扫描仪部15以可通信的方式连接于I/F。并且,在I/F上还能够连接外部设备。作为外部设备的例子,能够列举出用户终端、传真装置等。The I/F communicates with a connection device connected to the main body 11 . For example, the scanner unit 15 is communicably connected to the I/F. Also, external devices can be connected to the I/F. As an example of an external apparatus, a user terminal, a facsimile apparatus, etc. can be mentioned.
输入输出控制电路控制操作面板14a以及操作显示部14b。输入输出控制电路将从操作面板14a以及操作显示部14b接收到的操作输入发送给系统控制部。The input/output control circuit controls the operation panel 14a and the operation display unit 14b. The input/output control circuit transmits the operation input received from the operation panel 14a and the operation display unit 14b to the system control unit.
供纸和输送控制电路控制主体11所包含的驱动系统。例如,驱动系统包括驱动供纸机构19A、19B、输送辊75A、75B、手动供纸机构19C、对位辊76、调色剂盒66Y、66M、66C、66K的驱动马达。更优选为,设置多个驱动马达。The paper feed and conveyance control circuit controls the drive system included in the main body 11 . For example, the drive system includes a drive motor that drives the sheet feeding mechanisms 19A, 19B, conveying rollers 75A, 75B, the manual sheet feeding mechanism 19C, the registration roller 76, and the
在供纸和输送控制电路上电气连接有多个传感器。例如,多个传感器包括多个薄片检测传感器。多个薄片检测传感器被配置于主体11上的输送路径、供纸盒18A、18B、以及手动供纸单元18C的内部。各薄片检测传感器检测传感器的配置位置上的薄片P的有无。A number of sensors are electrically connected to the paper feed and conveyance control circuits. For example, the plurality of sensors include a plurality of sheet detection sensors. A plurality of sheet detection sensors are arranged in the conveyance path on the main body 11 , the paper feed cassettes 18A and 18B, and the inside of the manual paper feed unit 18C. Each sheet detection sensor detects the presence or absence of the sheet P at the position where the sensor is arranged.
各传感器的检测输出被从供纸和输送控制电路发送给系统控制部。The detection output of each sensor is sent from the paper feed and conveyance control circuit to the system control unit.
供纸和输送控制电路根据来自系统控制部的控制信号、以及各传感器的检测输出来控制驱动马达。The paper feed and conveyance control circuit controls the drive motor based on the control signal from the system control unit and the detection output of each sensor.
图像形成控制电路根据来自系统控制部的控制信号来控制转印部17。The image formation control circuit controls the transfer unit 17 in accordance with a control signal from the system control unit.
定影控制电路根据来自系统控制部的控制信号来分别控制定影部81的驱动马达以及卤素灯。The fixing control circuit controls the drive motor of the fixing unit 81 and the halogen lamp, respectively, according to the control signal from the system control unit.
接着,通过图2和图3对调色剂盒66Y的具体结构进行说明。Next, the specific structure of the
以下,由于调色剂盒66M、66C、66K具有与调色剂盒66Y相同的结构,各个调色剂盒仅容纳的调色剂的颜色不同,所以通过调色剂盒66Y的例子来说明调色剂盒66M、66C、66K共同的结构。Hereinafter, since the toner cartridges 66M, 66C, and 66K have the same structure as the
图2是本实施方式的调色剂盒66Y的结构示意图。FIG. 2 is a schematic configuration diagram of the
图3是本实施方式的从图2的A-A向观察的调色剂盒66Y的结构剖视图。FIG. 3 is a cross-sectional view of the structure of the
调色剂盒66Y向图像形成装置1的转印部17的图像形成部51Y输送调色剂。如图2所示,调色剂盒66Y由壳体61,搅拌部62,供给部63,传动部64,以及单向驱动部65构成。The
如图2所示,壳体61作为调色剂盒66Y的主体形成为长方体,壳体61的内部为空心结构,在壳体61的内部形成有容纳调色剂的空间。在壳体61的长度方向上(图2所示的左右方向为壳体61的长度方向)的两侧壁上分别形成有第一开口和第二开口。在靠近壳体61的长度方向上的一端的底部,形成有供调色剂排出的开口部611,调色剂可以通过开口部611向转印部17供给。As shown in FIG. 2 , the
如图2和图3所示,搅拌部62由可旋转的搅拌轴621和沿着搅拌轴621的轴向在搅拌轴621的外周面上设置的搅拌叶片622组成。搅拌轴621形成为圆辊状,搅拌轴621的两端通过轴承架设在壳体61上的第一开口处,搅拌轴621通过传动部64传递的驱动力可旋转的设置。搅拌叶片622形成为矩形并且具有多个,多个搅拌叶片622在搅拌轴621的外周面上隔开一定距离设置(参照图3)。搅拌部62通过多个搅拌叶片622随着搅拌轴621的旋转,搅拌壳体61中容纳的调色剂,避免调色剂由于自重被压缩。As shown in FIGS. 2 and 3 , the stirring
如图2和图3所示,供给部63由可旋转的供给轴631和沿着供给轴631的轴向在供给轴631的外周面上设置的螺旋叶片632组成。供给轴631形成为直径比搅拌轴621略小的圆辊状,供给轴631的两端通过轴承架设在壳体61上的比第一开口处略靠近壳体61下方的第二开口处。供给轴631通过传动部64传递的驱动力可旋转的设置。螺旋叶片632在供给轴631的外周面上沿着供给轴631的轴向呈可以将调色剂向壳体61一端输送的螺旋状。供给部63通过螺旋叶片632随着供给轴631的旋转,将壳体61中的调色剂输送到壳体61的形成有开口部611的一端。As shown in FIGS. 2 and 3 , the
如图2所示,第一马达671和第二马达672设置在图像形成装置1的主体11内,第一马达671和第二马达672是驱动搅拌轴621和供给轴631旋转的驱动源,第一马达671和第二马达672的输出轴的旋转方向是唯一且不同的。传动部64设置在壳体61的长度方向上的远离开口部611的一端的外侧。传动部64用于将第一马达671或第二马达672的输出轴输出的驱动力传递至供给部63的供给轴631和搅拌部62的搅拌轴621,传动部64在同一时刻只能接受一个马达传递来的驱动力。传动部64向供给轴631和搅拌轴621传递的驱动力的驱动方向(例如图4的第一驱动方向t1、图5的第二驱动方向t2)根据不同马达的输出轴的旋转方向的不同而产生变化,即传动部64可以传递使供给轴631和搅拌轴621在不同的旋转方向(例如图4的第一旋转方向q1,图5的第二旋转方向q2)上旋转的驱动力。As shown in FIG. 2, the
如图2所示,单向驱动部65设置在传动部64将驱动力向供给部63的供给轴631输送但未到达供给轴631的动力传递路径上(假设驱动力刚从传递部64传递为起点,驱动力传递到达供给轴631为终点,在起点和终点之间形成的路径为动力传递路径)。即单向驱动部65设置在传动部64与供给部63的供给轴631之间的动力传递路径上。单向驱动部65虽然能够接受到从传动部64输送来的不同驱动方向(例如图4的第一驱动方向t1、图5的第二驱动方向t2)的驱动力,但是仅向供给轴631传递使供给轴631沿第一旋转方向q1进行旋转的驱动力,也就是说,供给轴631仅能沿第一旋转方向q1旋转,而不会沿第二旋转方向q2旋转。As shown in FIG. 2 , the one-
接着,通过图2、图4和图5对传动部64和单向驱动部65的具体结构进行说明。Next, the specific structures of the
如图2所示,传动部64具有第一齿轮641和第二齿轮642,第一齿轮641通过键连接的方式设置在搅拌轴621的远离开口部611的一端,第一齿轮641将驱动力传递给搅拌部62的搅拌轴621,使搅拌轴621旋转。第二齿轮642设置在供给轴631的远离开口部611的一端,在第二齿轮642与供给轴631的动力传递路径之间设置有单向驱动部65,第二齿轮642将驱动力传递给单向驱动部65。As shown in FIG. 2 , the
如图4和图5所示,传动部64还具有蜗杆643,蜗杆643设置在同时与第一齿轮641和第二齿轮642啮合的位置,通过蜗杆643的旋转将第一马达671或第二马达672的驱动力传递至第一齿轮641和第二齿轮642。As shown in FIG. 4 and FIG. 5 , the
本实施方式的单向驱动部65为单向离合器,如图2所示,单向离合器设置在供给轴631的设置有第二齿轮642的一端。如图4和图5所示,单向离合器设置在第二齿轮642的径向中心,将第二齿轮642沿第一旋转方向q1旋转的驱动力传递到供给轴631上,不传递第二齿轮642沿第二旋转方向q2旋转的驱动力。The one-
以下,通过图4、图5、图6说明调色剂盒66Y的具体工作过程。Hereinafter, the specific operation process of the
图4是本实施方式的调色剂盒66Y中的供给轴和搅拌轴同时旋转的结构示意图。FIG. 4 is a schematic diagram showing the configuration in which the supply shaft and the stirring shaft of the
图5是本实施方式的调色剂盒66Y中的搅拌轴单独旋转的结构示意图。FIG. 5 is a schematic diagram showing the structure of the
图6是本实施方式的调色剂盒66Y的工作流程图。FIG. 6 is an operation flowchart of the
首先,如图6中的Act1所示,当图像形成部51Y中的传感器,检测到其显影器内的调色剂浓度降低时,向控制部发出信号。First, as shown by Act1 in FIG. 6 , when the sensor in the image forming section 51Y detects that the toner density in the developing unit has decreased, a signal is sent to the control section.
Act1结束,执行Act2,控制部检测计时器的值,如果计时器中的值距上次补给调色剂的时间在规定值(调色剂没有因自重导致压缩的时间)以下,则执行Act5,反之,执行Act3。When Act1 ends, Act2 is executed, the control unit detects the value of the timer, and if the value in the timer is less than a predetermined value (the time when the toner is not compressed due to its own weight) from the time when the toner was last replenished, Act5 is executed, Otherwise, execute Act3.
以下,以先执行Act3为例,进行说明。在Act3中,当距离上次补给调色剂的时间已经超过了规定值后,调色剂盒66Y中的调色剂已经长时间没有进行搅拌,容易出现因为自重而压缩的现象,因此仅驱动搅拌部62。Hereinafter, the description will be given by taking as an example that Act3 is executed first. In Act3, when the time since the last replenishment of toner has exceeded a predetermined value, the toner in the
如图5所示,图像形成装置1的控制部驱动第二马达672的输出轴进行旋转,第一马达671不进行驱动力的输出。第二马达672通过输出轴的旋转将驱动力向传动部64的蜗杆643传递,蜗杆643沿着图5所示的第二驱动方向t2进行旋转。由此,驱动与蜗杆643啮合的第一齿轮641和第二齿轮642。第一齿轮641和第二齿轮642沿着图5所示的第二旋转方向q2进行旋转。As shown in FIG. 5 , the control unit of the image forming apparatus 1 drives the output shaft of the
由于在传动部64的第二齿轮642与供给轴631的动力传递路径之间还设置了单向驱动部65,单向驱动部65不传递第二齿轮642的沿第二旋转方向q2旋转的驱动力,因此第二齿轮642的驱动力无法传递到供给轴631上,供给轴631保持不动,即调色剂不会被输送到调色剂盒66Y的开口部611处。Since the one-
由于第一齿轮641通过键连接的方式设置在搅拌轴621上,因此,第一齿轮641沿第二旋转方向q2进行旋转的驱动力可以传递到搅拌轴621上,搅拌轴621开始旋转,通过搅拌轴621的旋转,对调色剂盒66Y中的因为自重而压缩的调色剂进行搅拌,使调色剂软化。Since the
以上Act3结束,执行Act4。The above Act3 ends, and Act4 is executed.
当控制部检测到搅拌轴621已经旋转了规定的时间后(因自重而压缩的调色剂通过一定时间的搅拌已经软化后),使第二马达672的输出轴停止旋转。The control unit stops the rotation of the output shaft of the
以上Act4结束,执行Act5,同时驱动搅拌部62和供给部63,补给调色剂。After completion of the above Act4, Act5 is executed, and the stirring
如图4所示,图像形成装置1的控制部驱动第一马达671的输出轴进行旋转,第二马达672不进行驱动力的输出。第一马达671通过输出轴的旋转将驱动力向传动部64的蜗杆643传递,蜗杆643沿着图4所示的第一驱动方向t1进行旋转。由此,驱动与蜗杆643啮合的第一齿轮641和第二齿轮642。第一齿轮641和第二齿轮642沿着图4所示的第一旋转方向q1进行旋转。As shown in FIG. 4 , the control unit of the image forming apparatus 1 drives the output shaft of the
第一齿轮641沿第一旋转方向q1进行旋转的驱动力传递到搅拌轴621上后,搅拌轴621开始旋转,通过搅拌轴621的旋转,继续对调色剂盒66Y中的调色剂进行搅拌,使调色剂保持软化的状态。After the driving force of the rotation of the
因为在传动部64的第二齿轮642与供给轴631的动力传递路径之间设置的单向驱动部65不会影响第二齿轮642的沿第一旋转方向q1旋转的驱动力的传递,因此第二齿轮642的驱动力会通过单向驱动部65传递到供给轴631上,供给轴631开始旋转,调色剂通过供给轴631上的螺旋叶片632将调色剂向调色剂盒66Y的开口部611处输送。Since the one-
控制部打开调色剂盒66Y的开口部611,使调色剂盒66Y中的调色剂落下,完成向转印部17的调色剂的补给。The control unit opens the
以上Act5结束,返回至开始。The above Act5 ends and returns to the beginning.
本实施方式中,当调色剂补给间隔时间较短时,驱动能够使搅拌轴621和供给轴631同时旋转的第一马达671,在保持调色剂软化的同时,完成调色剂的供给。In this embodiment, when the toner replenishment interval is short, the
当调色剂补给间隔时间较长时,先驱动能够使搅拌轴621进行旋转,但供给轴631不进行旋转的第二马达672,使调色剂盒66Y中的调色剂软化,然后在规定时间后,再驱动能够使搅拌轴621和供给轴631同时旋转的第一马达671,完成调色剂的补给。When the toner replenishment interval is long, the
通过上述实施方式,在传动部64与供给轴631之间形成的动力传递路径上设置只传递使供给轴631沿第一旋转方向q1旋转的驱动力的单向驱动部65,可以在补充调色剂的间隔时间较长时,保持调色剂盒中的调色剂的软化状态,使调色剂不会出现因为自重压缩的现象,避免出现预测错误调色剂盒中的调色剂的剩余量的现象。According to the above-described embodiment, the one-
由第一齿轮641、第二齿轮642和蜗杆643组成传动部64,可以使传动部64结构简化,降低加工成本。The
作为单向驱动部65的一个例子而使用单向离合器,可以使结构进一步简化,降低加工单向驱动部65的成本。将单向离合器设置在供给轴631的设置有第二齿轮642的一端上,可以节省组装的时间,提高组装效率。Using a one-way clutch as an example of the one-
另外,虽然本实施方式示出了一种传动部64的结构的例子,但并不以此对传动部64的结构进行限定,只要是能够传递使搅拌轴和供给轴旋转的驱动力的结构即可。In addition, although this embodiment shows an example of the structure of the
另外,虽然本实施方式示出了单向离合器作为单向驱动部65的结构的一个例子,但并不以此对单向驱动部65的结构进行限定,只要是能够实现仅向供给轴631传递使其沿第一旋转方向进行旋转的驱动力的结构即可。In addition, although the one-way clutch is shown as an example of the structure of the one-
另外,虽然本实施方式示出了通过传动部64传递两个马达的不同旋转方向的驱动力的例子,但并不以此对马达的数量进行限定,也可以只设置一个可以根据情况适时调节不同转向的马达。在这种情况下,通过记录马达的能够使供给轴631旋转的时间,作为预测调色剂盒内调色剂剩余量的手段。In addition, although this embodiment shows an example in which the driving forces of the two motors in different rotational directions are transmitted through the
根据以上说明的至少一个实施方式,不会出现因为调色剂补给间隔时间过长而导致的调色剂压缩的现象,可以使补给调色剂的马达(即本实施方式中的第一马达)的每单位旋转时间的调色剂补给量稳定化,避免出现预测错误调色剂盒中的调色剂的剩余量的现象。According to at least one of the embodiments described above, the phenomenon of toner compression due to an excessively long toner replenishment interval does not occur, and the motor for replenishing the toner (ie, the first motor in this embodiment) can be The toner replenishment amount per unit rotation time is stabilized, and the phenomenon of mispredicting the remaining amount of toner in the toner cartridge is avoided.
虽然说明了本实用新型的几种实施方式,但是这些实施方式只是作为例子而提出的,并非意图限定本实用新型的范围。这些新的实施方式,能够以其他各种方式进行实施,在不脱离实用新型的要旨的范围内,能够进行各种省略,置换,组合,及变更。这些实施方式和其变形都包含于本实用新型的范围及要旨中,并且包含于权利要求书所记载的本实用新型及其均等范围内。Although several embodiments of the present invention have been described, these embodiments are presented as examples only, and are not intended to limit the scope of the present invention. These new embodiments can be implemented in various other forms, and various omissions, substitutions, combinations, and changes can be made without departing from the gist of the present invention. These embodiments and modifications thereof are included in the scope and gist of the present invention, and are also included in the present invention described in the claims and the equivalent scope thereof.
Claims (10)
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