CN210051433U - Measuring device for normal random micro-vibration of throttler - Google Patents
Measuring device for normal random micro-vibration of throttler Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及节流器振动测量领域,具体地说是一种节流器法向随机微振动的测量装置。The utility model relates to the field of vibration measurement of a throttle, in particular to a measuring device for normal random micro-vibration of a throttle.
背景技术Background technique
现有装置中,凡涉及实现直线或回转运动,通常采用气体静压润滑技术。我国在气体静压润滑方面较多采用整体节流器技术,即在超精密运动副配合偶件的包容件(轴套或导轨架)整体内表面上布设节流孔形成节流器,气体从节流孔流出,在运动副之间形成一层润滑气膜。运动副可通过该润滑气膜实现无摩擦的平移滑动。In the existing devices, where the linear or rotary motion is involved, the gas static pressure lubrication technology is usually used. In my country, the overall restrictor technology is mostly used in gas static pressure lubrication, that is, a restrictor is formed by arranging orifices on the overall inner surface of the receiving part (sleeve or guide frame) of the ultra-precision motion pair matching pair. The orifice flows out, forming a lubricating gas film between the moving pairs. The motion pair can achieve frictionless translational sliding through this lubricating gas film.
然而节流器在节流过程中会产生流固耦合微振动,体现为随机振动特征,量级在皮米至纳米之间,且节流器上不同点的法向振动特性不同。在纳米级运动要求时,振动产生的误差会成为重要误差源,因此,测量节流器上不同点的随机微振动有利于运动副避开随机共振区,提高定位精度。However, during the throttling process, the restrictor will generate fluid-structure coupled micro-vibration, which is characterized by random vibration, and the magnitude is between picometers and nanometers, and the normal vibration characteristics of different points on the restrictor are different. When the nano-scale motion is required, the error caused by vibration will become an important source of error. Therefore, measuring the random micro-vibration at different points on the throttle is helpful for the motion pair to avoid the random resonance area and improve the positioning accuracy.
另外,节流器法向随机微振动的特性与气源压力、节流孔分布、节流孔直径,节流器法向受力等相关,而上述影响因素最终均与气膜厚度相关,因此在测量节流器法向随机微振动的同时测量其气膜厚度,有利于分析节流器法向随机微振动的振动特性及应影响因素。所以需要一种节流器法向与随机微振动的测量装置。In addition, the characteristics of the normal random micro-vibration of the restrictor are related to the air source pressure, the distribution of the orifice, the diameter of the orifice, the normal force of the restrictor, etc., and the above influencing factors are ultimately related to the thickness of the gas film, so Measuring the thickness of the gas film while measuring the normal random micro-vibration of the restrictor is beneficial to analyze the vibration characteristics and the influencing factors of the normal random micro-vibration of the restrictor. Therefore, a measuring device for the normal direction and random micro-vibration of the restrictor is required.
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有技术的不足,提供了一种节流器法向随机微振动的测量装置。Aiming at the deficiencies of the prior art, the utility model provides a measuring device for the normal random micro-vibration of the restrictor.
未实现上述目的,本实用新型采用的技术方案如下:The above purpose is not achieved, and the technical scheme adopted by the present utility model is as follows:
一种节流器法向随机微振动的测量装置,包括激光测振仪,用于测量节流器某一点的法向随机微振动;电感测微头,用于测量节流器通气后稳定的初始气膜厚度;X-Y二维平移台,用于实现高精度大理石平台相对于激光测振仪在X及Y方向的移动,所述的高精度大理石平台,用于安装限位组件和放置节流器;限位组件,用于限定不同尺寸的节流器的位置,防止节流器在通气后滑动,避免当前测量点的位置偏离激光束;工控机及显示器,用于控制X-Y二维平移台,记录、分析及显示激光测振仪和电感测微头测得的数据。A measuring device for normal random micro-vibration of a restrictor, comprising a laser vibrometer for measuring the normal random micro-vibration at a certain point of the restrictor; Initial air film thickness; X-Y two-dimensional translation stage is used to realize the movement of high-precision marble platform relative to the laser vibrometer in the X and Y directions. The high-precision marble platform is used to install limit components and place throttling Limiting components, used to limit the position of different sizes of throttle, prevent the throttle from sliding after ventilation, and avoid the position of the current measurement point deviate from the laser beam; industrial computer and display, used to control the X-Y two-dimensional translation stage , which records, analyzes and displays data from laser vibrometers and electrical micrometer heads.
进一步说,限位组件包括4个直角型滚珠限位块,4根方型顶杆,2根固定螺杆,2根可沿小型滑轨实现X方向移动的移动螺杆。其具体结构和安装位置如下:高精度大理石平台上开有2个平行槽,2个小型滑轨通过螺丝分别固定在2个槽中;2根移动螺杆通过紧定螺丝分别固定在2个小型滑轨上;2根固定螺杆分别安装在两个槽中,且均位于小型滑轨左侧;每个直角型滚珠限位块与1根方型顶杆通过螺纹进行连接;方型顶杆通过紧定螺丝固定在螺杆上,固定位置可根据节流器的宽度进行调节;通过改变移动螺杆在小型滑轨上的位置改变移动螺杆与同一槽中的固定螺杆之间的距离,以此改变2个对应的直角型滚珠限位块之间的距离,限定不同长度的节流器的位置;通过上述结构,根据节流器的尺寸调节方型顶杆在螺杆中的位置以及移动螺杆在小型滑轨上的位置,使4个直角型滚珠限位块正好贴合于节流器的4个角上,以此限定节流器的位置,防止节流器在通气后滑动,调整完成后使用紧定螺丝固定方型顶杆和移动螺杆。Further, the limit component includes 4 right-angle ball limit blocks, 4 square ejector rods, 2 fixed screws, and 2 movable screws that can move in the X direction along the small slide rail. Its specific structure and installation position are as follows: there are 2 parallel grooves on the high-precision marble platform, and 2 small slide rails are respectively fixed in the 2 grooves by screws; On the rail; 2 fixing screws are installed in the two slots respectively, and they are located on the left side of the small slide rail; each right-angle ball stop The fixed screw is fixed on the screw, and the fixed position can be adjusted according to the width of the restrictor; by changing the position of the moving screw on the small slide rail, the distance between the moving screw and the fixed screw in the same slot can be changed to change 2 The distance between the corresponding right-angle ball stop blocks defines the positions of the throttles of different lengths; through the above structure, the position of the square top rod in the screw and the moving screw on the small slide rail are adjusted according to the size of the throttle. , so that the four right-angle ball stop blocks fit exactly on the four corners of the restrictor, so as to limit the position of the restrictor and prevent the restrictor from sliding after ventilation. After the adjustment is completed, use the Screws fix the square ejector rod and the moving screw.
进一步说,方型顶杆和直角型滚珠限位块与高精度大理石平面不接触,避免直角型滚珠限位块堵住气膜出气口;方型顶杆可以避免直角型滚珠限位块倾斜;直角型滚珠限位块,其结构为在直角型钣金槽中安装滚珠,当其限定节流器位置时,滚珠与节流器侧面为点接触,以此减小节流器在法向振动时所受的摩擦力。Further, the square ejector rod and the right-angle ball stopper do not contact the high-precision marble plane, which prevents the right-angle ball limiter from blocking the air film outlet; the square ejector pin can prevent the right-angle ball limiter from tilting; Right-angle ball limit block, its structure is to install balls in right-angle sheet metal grooves. When it defines the position of the restrictor, the balls are in point contact with the side of the restrictor, so as to reduce the normal vibration of the restrictor frictional force experienced.
一种节流器法向随机微振动的测量方法,首先在节流器上表面的待测点贴上反光贴膜,并将其放置于高精度大理石平台上,根据节流器的尺寸调节限位组件,限定节流器的位置;采用紧定螺丝将电感测微头垂直向下固定在方型顶杆上,方型顶杆通过紧定螺丝固定在可旋转螺杆上,调整可旋转螺杆的角度和方型顶杆在可旋转螺杆中的位置,使电感测微头垂直接触于节流器上表面,记录此时电感测微头的读数x1;由工控机及上位机程序控制激光测振仪沿X方向移动,高精度大理石平台沿Y方向移动,使激光测振仪的激光束垂直落在反光贴膜的中心点;节流器进气口通过气管快速接头连接进气管;进气管通入稳定的气压,待节流器法向振动稳定后,即激光测振仪测得数据的幅频曲线中的突出频点基本不随时间改变后,开始记录激光测振仪测量的节流器法向随机微振动数据,同时电感测微头记录当前读数x2,气膜厚度即为Δx=x1-x2;若节流器上表面所有测量点均测完,则测量结束,若没有全部测完,则由工控机及上位机程序控制激光测振仪沿X方向移动,高精度大理石平台沿Y方向移动,使激光测振仪的激光束垂直落在下一个测量点的反光贴膜上的中心点进行测量,直至所有待测点测量完成;将节流器法向随机微振动数据及气膜厚度进行记录、分析,并通过显示屏显示。A method for measuring normal random micro-vibration of a restrictor. First, a reflective film is attached to the point to be measured on the upper surface of the restrictor, and it is placed on a high-precision marble platform, and the limit is adjusted according to the size of the restrictor. component, which defines the position of the restrictor; the electric sensor head is fixed vertically downward on the square mandrel with the set screw, and the square mandrel is fixed on the rotatable screw rod through the set screw, and the angle of the rotatable screw rod is adjusted. and the position of the square ejector rod in the rotatable screw rod, so that the electric sensing micro head vertically contacts the upper surface of the restrictor, and record the reading of the electric sensing head x 1 at this time; the laser vibration measurement is controlled by the industrial computer and the host computer program The instrument moves in the X direction, and the high-precision marble platform moves in the Y direction, so that the laser beam of the laser vibrometer falls vertically on the center point of the reflective film; the air inlet of the restrictor is connected to the air inlet pipe through the air pipe quick joint; Stable air pressure, after the normal vibration of the restrictor is stable, that is, after the prominent frequency points in the amplitude-frequency curve of the data measured by the laser vibrometer basically do not change with time, start to record the normal direction of the restrictor measured by the laser vibrometer. Random micro-vibration data, at the same time, the current reading x 2 is recorded by the electric sensing micro-head, and the thickness of the gas film is Δx=x 1 -x 2 ; if all measurement points on the upper surface of the restrictor are measured, the measurement is over. After finishing, the industrial computer and the host computer program control the laser vibrometer to move in the X direction, and the high-precision marble platform moves in the Y direction, so that the laser beam of the laser vibrometer falls vertically on the center point on the reflective film of the next measurement point. Carry out the measurement until all the points to be measured are completed; record and analyze the normal random micro-vibration data of the restrictor and the thickness of the air film, and display them on the display screen.
本实用新型的有益效果:本实用新型中,在测量节流器法向随机微振动时采用直角型滚珠限位块限定节流器的位置,其结构为在直角型钣金槽中安装滚珠,当其限定节流器的位置时,滚珠与节流器侧面为点接触,可减小节流器在法向振动时所受的摩擦力,使测量结果更精确;通过移动激光测振仪或者放置节流器的高精度大理石平台,可以测量同一节流器不同待测点的振动数据,得到节流器法向随机微振动的二维分布特征。另外,本实用新型不仅可以测量节流器法向随机微振动,还可以测量气膜厚度。本方法精度高,测量效率高。Beneficial effects of the present utility model: In the present utility model, when measuring the normal random micro-vibration of the throttle, a right-angle ball limit block is used to limit the position of the throttle, and the structure is to install the ball in the right-angle sheet metal groove, When it defines the position of the restrictor, the ball is in point contact with the side of the restrictor, which can reduce the frictional force of the restrictor during normal vibration and make the measurement result more accurate; by moving the laser vibrometer or The high-precision marble platform on which the restrictor is placed can measure the vibration data of the same restrictor at different points to be measured, and obtain the two-dimensional distribution characteristics of the normal random micro-vibration of the restrictor. In addition, the utility model can not only measure the normal random micro-vibration of the restrictor, but also measure the thickness of the gas film. The method has high precision and high measurement efficiency.
附图说明Description of drawings
图1是本实用新型的整体装置图;Fig. 1 is the overall device diagram of the present utility model;
图2是本实用新型中的节流器限位组件的结构图;Fig. 2 is the structure diagram of the restrictor limiting assembly in the present utility model;
图3是本实用新型中的直角型滚珠限位块的结构图;Fig. 3 is the structure diagram of the right-angle ball stop block in the present utility model;
图4是本实用新型完成一次测量的工作流程图。Fig. 4 is the working flow chart of the utility model to complete one measurement.
具体实施方式Detailed ways
为了使本实用新型的技术手段、创作特征、达成的目的与功效易于明白了解,以下结合附图对本实用新型做进一步描述。In order to make the technical means, creative features, achieved goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the accompanying drawings.
如图1至图3所示,本实用新型包括1、显示屏,2、工控机,3、工作平台,4、激光测振仪,5、激光束,6、X轴位移导轨,7、进气管,8、高精度大理石平台,9、Y轴线性模组,10、凸轮结构,11、可旋转螺杆,12、方型顶杆5,13、电感测微头,14、固定螺杆1,15、方型顶杆1,16、移动螺杆1,17、方型顶杆2,18、反光贴膜,19、小型滑轨1,20、直角型滚珠限位块,21、方型顶杆3,22、固定螺杆2,23、方型顶杆4,24、移动螺杆2,25、小型滑轨2,26、节流器,27、气管快速接头,28、直角型钣金槽,29、滚珠。As shown in Figure 1 to Figure 3, the utility model includes 1, a display screen, 2, an industrial computer, 3, a working platform, 4, a laser vibrometer, 5, a laser beam, 6, an X-axis displacement guide rail, 7, an advance Trachea, 8, high-precision marble platform, 9, Y-axis linear module, 10, cam structure, 11, rotatable screw, 12, square ejector rod 5, 13, electric micrometer head, 14, fixed screw 1, 15 , Square ejector bar 1, 16, Moving screw 1, 17, Square ejector bar 2, 18, Reflective film, 19, Small slide rail 1, 20, Right-angle ball limit block, 21, Square ejector bar 3, 22, fixed screw 2, 23, square ejector rod 4, 24, moving screw 2, 25, small slide rail 2, 26, restrictor, 27, trachea quick connector, 28, right-angle sheet metal groove, 29, ball .
如图1所示,由于节流器的法向随机微振动量级在皮米至纳米之间,振动频率分布宽,因此选择宝力达的高性能激光测振仪(4)进行测量,型号为OFV505/5000,频率范围为DC~24MHz,位移分辨率优于0.05pm,满足测量要求。As shown in Figure 1, because the normal random micro-vibration of the restrictor is in the order of picometers to nanometers, and the vibration frequency distribution is wide, the high-performance laser vibrometer (4) of Polyrex was selected for measurement. Model It is OFV505/5000, the frequency range is DC ~ 24MHz, and the displacement resolution is better than 0.05pm, which meets the measurement requirements.
如图1所示的X-Y二维平移台不限于图1中的特定结构,能够实现节流器相对于激光测振仪在X-Y方向的移动即可。The X-Y two-dimensional translation stage shown in FIG. 1 is not limited to the specific structure shown in FIG. 1 , and it only needs to be able to realize the movement of the restrictor relative to the laser vibrometer in the X-Y direction.
如图1、图2所示,具体实施步骤如下:As shown in Figure 1 and Figure 2, the specific implementation steps are as follows:
步骤1:首先在节流器(26)上表面需要测量的点贴上反光贴膜(18),并将其放置于高精度大理石平台(8)上。根据节流器的宽度调节方型顶杆1(15)、方型顶杆2(17)、方型顶杆3(21)、方型顶杆4(23)分别在固定螺杆1(14)、移动螺杆1(16)、固定螺杆2(22)、移动螺杆2(24)中的位置;根据节流器的长度调节移动螺杆1(16)、移动螺杆2(24)分别在小型滑轨1(19)、小型滑轨2(25)上的位置;通过上述调节使4个直角形滚珠轴承贴合于节流器的4个角上,限定节流器的位置,并使用紧定螺丝固定方型顶杆和移动螺杆;Step 1: First, stick a reflective film (18) on the upper surface of the restrictor (26) to be measured, and place it on a high-precision marble platform (8). According to the width of the restrictor, adjust the square top rod 1 (15), the square top rod 2 (17), the square top rod 3 (21), and the square top rod 4 (23) respectively on the fixed screw 1 (14) , the position of moving screw 1 (16), fixed screw 2 (22), and moving screw 2 (24); adjust the position of moving screw 1 (16) and moving screw 2 (24) according to the length of the restrictor 1 (19), the position on the small slide rail 2 (25); through the above adjustment, make 4 right-angle ball bearings fit on the 4 corners of the throttle, limit the position of the throttle, and use the set screw Fixed square ejector rod and moving screw;
步骤2:根据节流器限定的位置,调节可旋转螺杆(11)的角度和支撑电感测微头(13)的方型顶杆5(12)在可旋转螺杆(11)中的位置,使电感测微头(13)垂直接触于节流器(26)上表面,采用紧定螺丝将电感测微头(13)固定在方型顶杆5(12)上,方型顶杆5(12)通过紧定螺丝固定在可旋转螺杆(11)上,可旋转螺杆(11)通过凸轮机构(10)固定角度,记录此时电感测微头(13)的读数x1;Step 2: According to the position defined by the restrictor, adjust the angle of the rotatable screw (11) and the position of the square ejector rod 5 (12) supporting the electrical micro-sensing head (13) in the rotatable screw (11), so that the The electric micrometer head (13) is in vertical contact with the upper surface of the restrictor (26), and the electric micrometer head (13) is fixed on the square ejector rod 5 (12) by means of a set screw. The square ejector pin 5 (12) ) is fixed on the rotatable screw rod (11) by a set screw, the rotatable screw rod (11) is fixed at an angle by the cam mechanism (10), and the reading x 1 of the electric micrometer head (13) is recorded at this time;
步骤3:激光测振仪(4)垂直固定于X轴位移导轨(6)的滑块上,可沿X轴方向移动;由工控机(2)及上位机程序控制激光测振仪(4)沿X方向移动,高精度大理石平台(8)沿Y方向移动,使激光测振仪(4)的激光束(5)垂直落在反光贴膜(18)的中心点;Step 3: The laser vibrometer (4) is vertically fixed on the slider of the X-axis displacement guide rail (6), and can move along the X-axis; the laser vibrometer (4) is controlled by the industrial computer (2) and the host computer program Moving along the X direction, the high-precision marble platform (8) moves along the Y direction, so that the laser beam (5) of the laser vibrometer (4) falls vertically on the center point of the reflective film (18);
步骤4:节流器进气口通过气管快速接头(27)连接进气管(7);进气管(7)通入稳定的气压,待节流器(26)的法向振动稳定后,即激光测振仪(4)测得数据的幅频曲线中的突出频点基本不随时间改变后,开始记录激光测振仪测量的节流器法向随机微振动数据,同时电感测微头记录当前读数x2,气膜厚度即为Δx=x2-x1。将节流器法向随机微振动数据及气膜厚度进行记录、分析,并通过显示屏显示;Step 4: the air inlet of the restrictor is connected to the air inlet pipe (7) through the air pipe quick joint (27); the air inlet pipe (7) is supplied with a stable air pressure, and after the normal vibration of the restrictor (26) is stabilized, the laser After the prominent frequency points in the amplitude-frequency curve of the data measured by the vibrometer (4) basically do not change with time, start to record the normal random micro-vibration data of the restrictor measured by the laser vibrometer, and at the same time record the current reading by the electric sensing microhead x 2 , the thickness of the gas film is Δx=x 2 -x 1 . Record and analyze the normal random micro-vibration data and air film thickness of the restrictor, and display them on the display screen;
步骤5:由工控机(2)及上位机程序控制激光测振仪(4)沿X方向移动,高精度大理石平台(8)沿Y方向移动,使激光测振仪(4)的激光束(5)垂直落在下一个测量点的反光贴膜上的中心点,进行测量,直至所有待测点测量完成。Step 5: The laser vibrometer (4) is controlled by the industrial computer (2) and the host computer program to move in the X direction, and the high-precision marble platform (8) moves in the Y direction, so that the laser beam ( 5) Vertically fall on the center point on the reflective film of the next measurement point, and measure until all the points to be measured are completed.
图3所示为本实用新型中的直角型滚珠限位块的结构图,由直角型钣金槽(28)和4颗滚珠组成。当其限定节流器的位置时,滚珠与节流器侧面相切,因此滚珠与节流器侧面接触为点接触,以此减小节流器在法向振动时所受的摩擦力,避免节流器因为通气而滑动,导致激光测振仪的激光束偏离当前测量点。Fig. 3 shows the structure diagram of the right-angle ball stop block in the utility model, which is composed of right-angle sheet metal grooves (28) and 4 balls. When it defines the position of the restrictor, the ball is tangent to the side of the restrictor, so the contact between the ball and the side of the restrictor is a point contact, so as to reduce the frictional force of the restrictor during normal vibration and avoid The restrictor slips due to ventilation, causing the laser beam of the laser vibrometer to deviate from the current measurement point.
图4所示是为一次循环的工作流程图,首先将节流器上表面待测点贴好反光贴膜,并将其放置于高精度大理石平台上;其次,使用限位组件将限定节流器在高精度大理石平面上的位置;其次,根据节流器位置固定电感测微头,使其垂直接触于节流器上表面,记录此时电感测微头的读数x1;接着,启动测量装置,调节X-Y二维平移台,使激光测振仪的激光束落于第一个待测点的反光贴膜上;接着,气管通入稳定的气压,待节流器法向振动稳定后,开始记录激光测振仪测量的节流器法向随机微振动数据,同时电感测微头记录当前读数x2,气膜厚度即为Δx=x1-x2;若节流器上表面所有待测点均测量完成,则结束测量,否则,调节X-Y二维平移台,使激光测振仪的激光束垂直落在下一个测量点的反光贴膜上的中心点进行测量,直至所有待测点测量完成,将节流器法向随机微振动数据及气膜厚度进行记录、分析,并通过显示屏显示。Figure 4 shows the working flow chart of one cycle. First, stick the reflective film on the test point on the upper surface of the restrictor, and place it on the high-precision marble platform; secondly, use the limit component to limit the restrictor Position on the high-precision marble plane; secondly, fix the electric micrometer head according to the position of the restrictor, make it vertically contact with the upper surface of the restrictor, record the reading x 1 of the electric micrometer head at this time; then, start the measuring device , adjust the XY two-dimensional translation stage, so that the laser beam of the laser vibrometer falls on the reflective film of the first point to be measured; then, the trachea is fed with a stable air pressure, and the recording starts after the normal vibration of the restrictor is stable. The normal random micro-vibration data of the throttle measured by the laser vibrometer, and the current reading x 2 recorded by the electric sensing micro-head, the gas film thickness is Δx=x 1 -x 2 ; if all the points to be measured on the upper surface of the throttle are If all measurements are completed, end the measurement, otherwise, adjust the XY two-dimensional translation stage so that the laser beam of the laser vibrometer falls vertically on the center point of the reflective film of the next measurement point for measurement until all the points to be measured are measured. The normal random micro-vibration data and gas film thickness of the restrictor are recorded, analyzed, and displayed on the display screen.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The changes or replacements should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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Cited By (2)
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CN110274677A (en) * | 2019-07-19 | 2019-09-24 | 中国计量大学 | A kind of measuring device and method of the random micro-vibration of flow controller normal direction |
CN112629810A (en) * | 2020-12-21 | 2021-04-09 | 中国计量大学 | Air film parameter measuring device and method for integrated shaft type curved surface static pressure restrictor |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110274677A (en) * | 2019-07-19 | 2019-09-24 | 中国计量大学 | A kind of measuring device and method of the random micro-vibration of flow controller normal direction |
CN110274677B (en) * | 2019-07-19 | 2024-01-12 | 中国计量大学 | Device and method for measuring normal random micro-vibration of restrictor |
CN112629810A (en) * | 2020-12-21 | 2021-04-09 | 中国计量大学 | Air film parameter measuring device and method for integrated shaft type curved surface static pressure restrictor |
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