CN210025398U - Moving processing equipment for traction trimming cutter - Google Patents
Moving processing equipment for traction trimming cutter Download PDFInfo
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- CN210025398U CN210025398U CN201920555336.2U CN201920555336U CN210025398U CN 210025398 U CN210025398 U CN 210025398U CN 201920555336 U CN201920555336 U CN 201920555336U CN 210025398 U CN210025398 U CN 210025398U
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- 238000009966 trimming Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 230000006698 induction Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 230000001939 inductive effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000002985 plastic film Substances 0.000 abstract description 6
- 229920006255 plastic film Polymers 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 10
- 238000004804 winding Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 238000001816 cooling Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009182 swimming Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及塑料薄膜生产技术领域,具体涉及一种牵引切边刀的游动处理设备。The utility model relates to the technical field of plastic film production, in particular to a traveling processing device for pulling an edge trimming knife.
背景技术Background technique
在塑料薄膜的横向拉伸过程中,铗口夹持的部分薄膜很难得到有效拉伸,造成薄膜幅宽中间部分薄而铗口部分相对较厚,需要对厚边进行及时切除。塑料薄膜经过拉伸之后,薄膜需要进一步冷却、定型,边膜切除装置设计在牵引机冷却辊、测厚仪之后。现有边膜切除装置一般放置于薄膜两个边缘部位,两者相对独立,单独调节切边宽度,如果薄膜中间与边部厚度偏差较大时,收卷轴上会由于薄膜横向断面的局部区域出现厚度积累偏差而造成边缘突起,影响收卷质量,严重时收卷机的接触辊可能会由于局部受压而使胶层损坏。In the process of transverse stretching of the plastic film, it is difficult to effectively stretch the part of the film held by the clips, resulting in a thin middle part of the film width and a relatively thick clip, and the thick edges need to be cut off in time. After the plastic film is stretched, the film needs to be further cooled and shaped, and the edge film cutting device is designed after the cooling roller and thickness gauge of the tractor. The existing edge film cutting device is generally placed at the two edges of the film, and the two are relatively independent, and the width of the cutting edge is adjusted independently. Thickness accumulation deviation causes edge protrusion, which affects the winding quality. In severe cases, the contact roller of the winder may damage the rubber layer due to local pressure.
现有技术中,例如专利CN207206490U公开的一种塑料薄膜切边刀片的安装结构,包括机架、切刀座、切刀片,切刀片固定安装在切刀座上,机架上还固定设有横向直线滑轨,所述切刀座能横向滑动地安装在横向直线滑轨上;所述切刀座连接有横向连杆,横向连杆的末端铰接有传动杆;机架上还安装有电机,电机转轴固定连接有滑块支座,滑块支座与电机转轴同步转动,滑块支座中可径向滑动地安装有滑块,滑块固定连接有偏心轴;在滑块支座上还拧接有限位螺栓,限位螺栓的末端分别触压着滑块;偏心轴周围设有偏心轴套,偏心轴套和偏心轴之间设有轴承;偏心轴套与所述传动杆固定连接;该专利通过周期性改变薄膜边沿的横向位置,使薄膜边沿分散,削弱薄膜边沿偏厚点的累积厚度。In the prior art, for example, the installation structure of a plastic film edge trimming blade disclosed in patent CN207206490U includes a frame, a cutter seat, and a cutter blade. The cutter blade is fixedly installed on the cutter seat, and the frame is also fixed with a transverse Linear slide rail, the cutter seat can be laterally slidably installed on the horizontal linear slide rail; the cutter seat is connected with a transverse link, and the end of the transverse link is hinged with a transmission rod; a motor is also installed on the frame, The motor rotating shaft is fixedly connected with a slider support, the slider support rotates synchronously with the motor rotating shaft, a slider is installed in the slider support in a radially slidable manner, and the slider is fixedly connected with an eccentric shaft; The limit bolts are screwed, and the ends of the limit bolts touch the slider respectively; an eccentric shaft sleeve is arranged around the eccentric shaft, and a bearing is arranged between the eccentric shaft sleeve and the eccentric shaft; the eccentric shaft sleeve is fixedly connected with the transmission rod; In this patent, by periodically changing the lateral position of the edge of the film, the edge of the film is dispersed and the accumulated thickness of the thicker point of the edge of the film is weakened.
又如专利CN106001937A公开的一种切边形状可调的薄膜分切机,包括供料辊、承切辊筒、冷却辊组、收卷辊、分切装置和机架;供料辊呈圆柱形且两端均与机架连接;承切辊筒两端连接在机架上,承切辊筒用于遮挡多余的激光,并对塑料薄膜进行支撑;冷却辊组由至少两个冷却单辊组成;分切装置位于承切辊筒的正上方,分切装置包括移动杆、激光切割器、滑杆和螺旋杆;微调电机带动螺旋杆旋转,进而带动移动杆左右摆动,移动杆上的激光切割器发射激光将承切辊筒上的薄膜以不同的切割边缘切开;但上述专利采利用激光作为切刀,大批量应用到工厂生产中会造成生产成本过高,因此不适宜推广使用。Another example is a film slitter with adjustable trimming shape disclosed in patent CN106001937A, which includes a feeding roller, a cutting roller, a cooling roller group, a winding roller, a slitting device and a frame; the feeding roller is cylindrical And both ends are connected to the frame; both ends of the cutting roller are connected to the frame, and the cutting roller is used to block excess laser light and support the plastic film; the cooling roller group is composed of at least two cooling single rollers ; The slitting device is located just above the cutting roller, and the slitting device includes a moving rod, a laser cutter, a sliding rod and a screw rod; the fine-tuning motor drives the screw rod to rotate, and then drives the moving rod to swing left and right, and the laser cutting on the moving rod The device emits a laser to cut the film on the cutting roller with different cutting edges; however, the above-mentioned patent uses a laser as a cutter, and large-scale application in factory production will cause high production costs, so it is not suitable for promotion.
实用新型内容Utility model content
本实用新型目的在于提供一种牵引切边刀的游动处理设备,有效缓解和消除由于薄膜厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量。The purpose of the utility model is to provide a traveling processing device for pulling a trimming knife, which can effectively alleviate and eliminate the protrusion phenomenon of the winding edge caused by the deviation of the film thickness, and improve the film winding quality.
为达成上述目的,本实用新型提出如下技术方案:一种牵引切边刀的游动处理设备,包括垂直于薄膜运行方向的机架横梁、切刀装置、支座、电机、传动机构和控制机构;所述支座设置在机架横梁上,机架横梁上沿薄膜运行方向中心线对称的两端至少各安装有一个支座,且支座具有在机架横梁长度方向上移动的自由度;所述切刀装置安装在支座上,支座移动带动切刀装置切割薄膜的不同位置;所述电机包括电机输出轴,电机输出轴连接于传动机构,传动机构连接于支座,传动机构用于将电机输出轴的转动转化为支座在机架横梁上的平动;所述控制机构连接于电机,控制机构用于控制电机的正反转。本实用新型通过对电机转动方向的精准控制,实现切刀装置在薄膜边缘进行游动切除。In order to achieve the above-mentioned purpose, the utility model proposes the following technical scheme: a kind of mobile processing equipment for pulling the edge trimming knife, including the frame beam perpendicular to the running direction of the film, the cutting knife device, the support, the motor, the transmission mechanism and the control mechanism The support is arranged on the frame beam, and at least one support is installed on the two ends of the frame beam which is symmetrical along the center line of the running direction of the film, and the support has a degree of freedom to move in the length direction of the frame beam; The cutter device is installed on a support, and the support moves to drive the cutter device to cut different positions of the film; the motor includes a motor output shaft, the motor output shaft is connected to a transmission mechanism, the transmission mechanism is connected to the support, and the transmission mechanism uses It is used to convert the rotation of the motor output shaft into the translation of the support on the frame beam; the control mechanism is connected to the motor, and the control mechanism is used to control the forward and reverse rotation of the motor. The utility model realizes that the cutter device performs swimming cutting on the edge of the film by precisely controlling the rotation direction of the motor.
进一步的,所述机架横梁上设置有限位结构,所述限位结构包括分别设置在支座沿机架横梁长度方向两侧的第一限位块和第二限位块,第一限位块和第二限位块用于限定支座在机架横梁上的移动范围,使得支座只能在第一限位块和第二限位块之间来回移动。Further, a limit structure is arranged on the frame beam, and the limit structure includes a first limit block and a second limit block respectively arranged on both sides of the support along the length direction of the frame beam, the first limit The block and the second limit block are used to limit the moving range of the support on the frame beam, so that the support can only move back and forth between the first limit block and the second limit block.
进一步的,所述机架横梁在其长度方向的两端至少各设置有一个滑轨,所述滑轨平行于机架横梁;所述支座安装在滑轨上,支座在滑轨上来回滑动,进而具有在机架横梁长度方向上移动的自由度;所述滑轨包括若干滑杆,每根滑杆上至少设置有一个与滑杆适配的滑块,所述滑块卡设在滑杆上,滑块具有在滑杆上来回滑动的自由度;所述滑轨通过滑杆安装在机架横梁上,所述支座安装在滑轨的滑块上;通过滑杆和滑块配合,使得支座在机架横梁上移动更流畅,不产生卡顿。进一步的,所述传动机构包括丝杆、轴承座、轴承、联轴器和连接套;所述丝杆沿薄膜运行方向的中心线对称设置在机架横梁长度方向的两侧,丝杆两端通过轴承连接于固定在机架横梁上的轴承座;所述丝杆平行于滑轨,丝杆轴向设置有第一螺纹,且丝杆一端采用联轴器连接于电机输出轴;所述连接套上设置有丝杆直径适配的通孔,通孔内侧面上设置有与第一螺纹适配的第二螺纹;所述连接套套设在丝杆上,连接套连接于支座;所述电机启动,电机输出轴带动丝杆转动,丝杆转动带动与之螺纹适配的连接套沿丝杆轴向移动,进而带动支座在机架横梁长度方向上移动。传动机构通过螺纹的配合作用将电机输出轴的转动转化为支座的平动,结构简单。Further, at least one slide rail is provided at each end of the frame beam in its length direction, and the slide rail is parallel to the frame beam; the support is installed on the slide rail, and the support goes back and forth on the slide rail sliding, and then have the freedom of moving in the length direction of the frame beam; the sliding rail includes a plurality of sliding rods, each sliding rod is provided with at least one sliding block adapted to the sliding rod, and the sliding block is clamped on the On the sliding bar, the slider has the freedom of sliding back and forth on the sliding bar; the sliding rail is installed on the frame beam through the sliding bar, and the support is installed on the sliding block of the sliding rail; through the sliding bar and the sliding block The combination makes the support move more smoothly on the frame beam without jamming. Further, the transmission mechanism includes a screw rod, a bearing seat, a bearing, a coupling and a connecting sleeve; the screw rod is symmetrically arranged on both sides of the frame beam in the length direction along the center line of the film running direction, and the two ends of the screw rod are symmetrical. The bearing is connected to the bearing seat fixed on the frame beam; the screw rod is parallel to the slide rail, the screw rod is axially provided with a first thread, and one end of the screw rod is connected to the motor output shaft by a coupling; the connection The sleeve is provided with a through hole adapted to the diameter of the screw rod, and the inner surface of the through hole is provided with a second thread adapted to the first thread; the connecting sleeve is sleeved on the screw rod, and the connecting sleeve is connected to the support; the When the motor is started, the output shaft of the motor drives the screw to rotate, and the rotation of the screw drives the connecting sleeve fitted with the thread to move along the axial direction of the screw, thereby driving the support to move in the length direction of the frame beam. The transmission mechanism converts the rotation of the motor output shaft into the translation of the support through the cooperation of the threads, and has a simple structure.
进一步的,所述控制机构包括接近开关、感应块、PLC控制器和变频器;所述支座沿机架横梁长度方向的两侧至少各设置有一个接近开关,且接近开关安装在机架横梁上;所述感应块安装在支座上,用于与接近开关相互感应产生电信号;所述接近开关依次连接于PLC控制器和变频器,所述变频器连接于电机;所述PLC控制器用于接收接近开关发送的电信号,变频器用于接收PLC控制器的输出值,并将PLC控制器的输出值转化成用于控制电机转向的电信号,电机接收电机转向的电信号进行转向;控制过程简单,操作方便。Further, the control mechanism includes a proximity switch, an induction block, a PLC controller and a frequency converter; at least one proximity switch is provided on both sides of the support along the length direction of the frame beam, and the proximity switch is installed on the frame beam. The induction block is installed on the support for mutual induction with the proximity switch to generate electrical signals; the proximity switch is sequentially connected to the PLC controller and the frequency converter, and the frequency converter is connected to the motor; the PLC controller uses In order to receive the electrical signal sent by the proximity switch, the frequency converter is used to receive the output value of the PLC controller, and convert the output value of the PLC controller into an electrical signal used to control the steering of the motor, and the motor receives the electrical signal of the motor steering for steering; control; The process is simple and the operation is convenient.
由以上技术方案可知,本实用新型的技术方案提供的牵引切边刀的游动处理设备,获得了如下有益效果:It can be seen from the above technical solutions that the mobile processing equipment for pulling edge trimming knives provided by the technical solutions of the present utility model has obtained the following beneficial effects:
本实用新型公开的牵引切边刀的游动处理设备,结构简单,操作方便;设备包括垂直于薄膜运行方向的机架横梁、支座、切刀装置、电机、传动机构和控制机构;支座沿薄膜运行方向的中心线对称设置在机架横梁长度方向的两侧,支座连接于机架横梁,切刀装置安装在支座上,支座具有在机架横梁长度方向上移动的自由度;传动机构一端连接于电机输出轴,另一端连接于支座,可以将电机输出轴的转动转化为支座在机架横梁上的平动;控制机构连接于电机,用于控制电机的正反转,电机正反转带动支座在机架横梁上往复运动,进而带动切刀装置切割薄膜的不同位置,对薄膜边膜的进行切割处理。The mobile processing equipment for pulling edge trimming knives disclosed by the utility model has the advantages of simple structure and convenient operation; the equipment comprises a frame beam perpendicular to the running direction of the film, a support, a cutter device, a motor, a transmission mechanism and a control mechanism; the support The center line along the film running direction is symmetrically arranged on both sides of the length direction of the frame beam, the support is connected to the frame beam, the cutter device is installed on the support, and the support has the freedom to move in the length direction of the frame beam ;One end of the transmission mechanism is connected to the output shaft of the motor, and the other end is connected to the support, which can convert the rotation of the output shaft of the motor into the translation of the support on the frame beam; the control mechanism is connected to the motor to control the forward and reverse of the motor Rotation, the motor reciprocates and drives the support to reciprocate on the frame beam, and then drives the cutter device to cut different positions of the film to cut the edge of the film.
本实用新型通过对薄膜上厚度较大的边膜进行游动切除,减小薄膜由于厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量,有效保护接触辊胶层不受损害,延长接触辊的使用寿命。并且本实用新型的游动处理设备,可以自动化的对边膜进行游动切除,薄膜两侧同步切除,相较于现有技术中的边膜切除设备生产成本低,边膜切除效率高,可以大批量应用到工厂生产中,进行推广使用。The utility model cuts off the edge film with a larger thickness on the film, reduces the protrusion phenomenon of the winding edge caused by the thickness deviation of the film, improves the film winding quality, effectively protects the contact roller rubber layer from damage, and prolongs the contact time. service life of the rollers. In addition, the mobile processing equipment of the present invention can automatically perform the mobile cutting of the edge film, and the two sides of the film are simultaneously cut off. Compared with the edge film cutting equipment in the prior art, the production cost is low, the edge film cutting efficiency is high, and It is applied to factory production in large quantities for promotion and use.
应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本公开的实用新型主题的一部分。It should be understood that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, are also considered part of the inventive subject matter of the present disclosure, provided that such concepts are not mutually inconsistent.
结合附图从下面的描述中可以更加全面地理解本实用新型教导的前述和其他方面、实施例和特征。本实用新型的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本实用新型教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description when taken in conjunction with the accompanying drawings. Other additional aspects of the invention, such as features and/or benefits of the exemplary embodiments, will be apparent from the following description, or learned through practice of specific embodiments in accordance with the teachings of the invention.
附图说明Description of drawings
附图不意在按比例绘制。在附图中,在各个图中示出的每个相同或近似相同的组成部分可以用相同的标号表示。为了清晰起见,在每个图中,并非每个组成部分均被标记。现在,将通过例子并参考附图来描述本实用新型的各个方面的实施例,其中:The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by the same reference numeral. For clarity, not every component is labeled in every figure. Embodiments of various aspects of the present invention will now be described by way of example and with reference to the accompanying drawings, wherein:
图1为本实用新型的具体结构图;Fig. 1 is the concrete structure diagram of the utility model;
图2为本实用新型支座与传动机构连接图;Fig. 2 is the connection diagram of the support and the transmission mechanism of the utility model;
图3为图1中A-A截面图;Fig. 3 is A-A sectional view in Fig. 1;
图4为本实用新型控制机构逻辑控制图。FIG. 4 is a logic control diagram of the control mechanism of the present invention.
其中,各标记的具体意义为:Among them, the specific meaning of each mark is:
1-机架横梁,1.1-滑轨,1.1.1-滑杆,1.1.2-滑块,2-支座,3-电机,4-传动机构,4.1-丝杆,4.2-轴承座,4.3-轴承,4.4-连接套,4.5-联轴器,5-控制机构,5.1-接近开关,5.2-感应块,5.3-PLC控制器,5.4-变频器,6-切刀装置。1-Frame beam, 1.1-Slide rail, 1.1.1-Slide rod, 1.1.2-Slider, 2-Support, 3-Motor, 4-Transmission mechanism, 4.1-Screw, 4.2-Bearing seat, 4.3 -Bearing, 4.4-Connecting sleeve, 4.5-Coupling, 5-Control mechanism, 5.1-Proximity switch, 5.2-Induction block, 5.3-PLC controller, 5.4-Inverter, 6-Cutter device.
具体实施方式Detailed ways
为了更了解本实用新型的技术内容,特举具体实施例并配合所附图式说明如下。In order to better understand the technical content of the present invention, specific embodiments are given and described in conjunction with the accompanying drawings as follows.
在本公开中参照附图来描述本实用新型的各方面,附图中示出了许多说明的实施例。本公开的实施例不定义包括本实用新型的所有方面。应当理解,上面介绍的多种构思和实施例,以及下面更加详细地描述的那些构思和实施方式可以以很多方式中任意一种来实施,这是因为本实用新型所公开的构思和实施例并不限于任何实施方式。另外,本实用新型公开的一些方面可以单独使用,或者与本实用新型公开的其他方面的任何适当组合来使用。Aspects of the invention are described in this disclosure with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. The embodiments of the present disclosure are not defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments described above, as well as those described in greater detail below, can be implemented in any of a number of ways, since the concepts and embodiments disclosed herein do not Not limited to any implementation. Additionally, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.
薄膜生产过程中,薄膜边膜厚度相较于薄膜中部更大,在薄膜收卷时薄膜横向断面的局部区域出现厚度积累偏差容易造成边缘突起,影响薄膜卷取质量的现象,需要对薄膜进行切边操作,但是基于现有的切边设备切边效率低,高效率的切边设备生产成本高,并且还需要进一步保障安全性能,因此,本实用新型旨在提供一种牵引切边刀的游动处理设备,降低切边设备的生产成本,同时提高薄膜卷取质量。In the film production process, the film thickness at the edge of the film is larger than that in the middle of the film. When the film is wound, the thickness accumulation deviation in the local area of the transverse section of the film is likely to cause edge protrusions and affect the quality of film winding. The film needs to be cut. However, based on the existing trimming equipment, the trimming efficiency is low, the production cost of the high-efficiency trimming equipment is high, and the safety performance needs to be further guaranteed. Therefore, the present utility model aims to provide a traction trimming knife. The automatic processing equipment can reduce the production cost of the trimming equipment and improve the film winding quality at the same time.
一种牵引切边刀的游动处理设备,包括垂直于薄膜运行方向的机架横梁1、切刀装置6、支座2、电机3、传动机构4和控制机构5;所述支座2设置在机架横梁1上,机架横梁1上沿薄膜运行方向中心线对称的两端至少各安装有一个支座2,切刀装置6安装在支座2上,支座2具有在机架横梁1长度方向上移动的自由度,支座2在机架横梁1移动带动切刀装置6移动,切刀装置6对应薄膜,开始切割薄膜的不同位置;所述电机3包括电机输出轴,电机输出轴连接于传动机构4,传动机构4连接于支座2,传动机构4用于将电机输出轴的转动转化为支座2在机架横梁1上的平动;所述控制机构5连接于电机3,控制机构5用于控制电机3的正反转,电机3正反转带动支座2在机架横梁1上往复运动,进而带动切刀装置6对薄膜边膜进行切割处理;本实用新型通过对电机3转动方向的精准控制,切刀装置6周期性切割薄膜边膜的不同位置,配合薄膜运行过程,实现对薄膜边缘的游动切除。A traveling processing equipment for pulling a trimming knife, comprising a
下面,结合附图所示的实施例,本实用新型的牵引切边刀的游动处理设备作进一步具体介绍。Below, with reference to the embodiments shown in the accompanying drawings, the traveling processing equipment of the traction trimmer knife of the present invention will be further described in detail.
结合图1和图3所示,所述机架横梁1在其长度方向的两端至少各设置有一个滑轨1.1,所述滑轨1.1平行于机架横梁1;所述滑轨1.1包括若干滑杆1.1.1,每根滑杆1.1.1上至少设置有一个与滑杆1.1.1适配的滑块1.1.2,所述滑块1.1.2卡设在滑杆1.1.1上,滑块1.1.2具有在滑杆1.1.1上来回滑动的自由度;所述滑轨1.1通过滑杆1.1.1安装在机架横梁1上,所述支座2安装在滑轨1.1的滑块1.1.2上;通过安装支座2的滑块1.1.2和滑杆1.1.1配合,使得支座2具有在机架横梁1长度方向上移动的自由度,并且由于滑动作用,使得支座2在机架横梁1上的移动更流畅,在传动机构4的推力作用下不产生卡顿。附图所示的实施例中,机架横梁1在其长度方向的两端各设置有一个滑轨1.1,每个滑轨1.1由一对平行且对应的滑杆1.1.1组成,滑杆1.1.1上适配有两个滑块1.1.2。1 and 3, at least one slide rail 1.1 is provided at each end of the
一些实施例中,将滑轨1.1的滑块1.1.2和滑杆1.1.1的配合设置为滚珠和滑槽的配合,进一步降低支座2移动过程受到的摩擦力,减小滑块1.1.2的磨损,延长滑轨1.1使用寿命;另一些实施例中,支座2直接滑动安装在机架横梁上1,并且机架横梁上1设置有限位结构,所述限位结构包括分别设置在支座2沿机架横梁1长度方向两侧的第一限位块和第二限位块,第一限位块和第二限位块用于限定支座2在机架横梁1上的移动范围,使得支座2只能在第一限位块和第二限位块之间来回移动。In some embodiments, the cooperation between the sliding block 1.1.2 of the slide rail 1.1 and the sliding rod 1.1.1 is set as the cooperation of the ball and the sliding groove, so as to further reduce the frictional force received during the movement of the
结合图2和图3所示,所述传动机构4包括丝杆4.1、轴承座4.2、轴承4.3和连接套4.4;所述丝杆4.1沿薄膜运行方向的中心线对称设置在机架横梁1长度方向的两侧,丝杆4.1两端通过轴承4.3连接于固定在机架横梁1上的轴承座4.2;所述丝杆4.1平行于滑轨1.1,丝杆4.1轴向设置有第一螺纹,且丝杆4.1一端连接于电机输出轴;所述连接套4.4上设置有丝杆4.1直径适配的通孔,通孔内侧面上设置有与第一螺纹适配的第二螺纹;所述连接套4.4套设在丝杆4.1上,连接套4.4连接于支座2;附图所示的实施例中,电机3安装在机架横梁1上,并且电机3和丝杆4.1端部通过联轴器4.5固定;所述电机3启动,电机输出轴带动丝杆4.1转动,丝杆4.1转动带动与之螺纹适配的连接套4.4沿丝杆4.1轴向移动,进而连接套4.4带动支座2在机架横梁1长度方向上移动;传动机构4通过螺纹的配合作用将电机3输出轴的转动转化为支座2的平动,结构简单,操作方便。2 and 3, the transmission mechanism 4 includes a lead screw 4.1, a bearing seat 4.2, a bearing 4.3 and a connecting sleeve 4.4; the lead screw 4.1 is symmetrically arranged along the centerline of the film running direction at the length of the frame beam 1 On both sides of the direction, both ends of the lead screw 4.1 are connected to the bearing seat 4.2 fixed on the frame beam 1 through bearings 4.3; the lead screw 4.1 is parallel to the slide rail 1.1, and the lead screw 4.1 is axially provided with a first thread, and One end of the lead screw 4.1 is connected to the output shaft of the motor; the connecting sleeve 4.4 is provided with a through hole adapted to the diameter of the lead screw 4.1, and the inner surface of the through hole is provided with a second thread adapted to the first thread; the connecting sleeve 4.4 is sleeved on the lead screw 4.1, and the connecting sleeve 4.4 is connected to the support 2; in the embodiment shown in the drawings, the motor 3 is installed on the frame beam 1, and the end of the motor 3 and the lead screw 4.1 passes through the coupling 4.5 is fixed; the motor 3 is started, the motor output shaft drives the lead screw 4.1 to rotate, and the lead screw 4.1 rotates to drive the connecting sleeve 4.4 that is threaded with it to move along the axial direction of the lead screw 4.1, and then the connecting sleeve 4.4 drives the support 2 on the machine. The
结合图4所示的具体实施例,所述控制机构5包括接近开关5.1、感应块5.2、PLC控制器5.3和变频器5.4;所述支座2沿机架横梁1长度方向的两侧至少各设置有一个接近开关5.1,且接近开关5.1安装在机架横梁1上;所述感应块5.2安装在支座2上,用于与接近开关5.1相互感应产生电信号;所述接近开关5.1依次连接于PLC控制器5.3和变频器5.4,所述变频器5.4连接于电机3;所述PLC控制器5.3用于接收接近开关5.1发送的电信号,变频器5.4用于接收PLC控制器5.3的输出值,并将PLC控制器5.3的输出值转化成用于控制电机3转向的电信号,电机3接收电机3转向的电信号进行转向;其中PLC控制器5.3采用西门子S7-200系列CPU224XPSi PLC,变频器5.4采用micromaster440变频器;本实用新型通过设置接近开关5.1的方式限定切刀切割薄膜边膜的宽度,控制过程简单,操作方便。With reference to the specific embodiment shown in FIG. 4 , the
当支座2一侧的接近开关5.1感应到支座2上感应块5.2的距离达到设定的感应值时,接近开关5.1动作,生成表示切割宽度到达的电信号发送至PLC控制器5.3,PLC控制器5.3经变频器5.4信号转换控制电机3转向,支座2在电机3带动下反方向运行,直至支座2另一侧的接近开关5.1感应到支座2上感应块5.2的距离达到设定的感应值时动作。支座2两侧的接近开关5.1动作控制电机3的正反转,限定了电机3的动作方向,使得支座2带动切刀装置6在两侧接近开关5.1之间往复周期性运动,由于薄膜处于运行状态,切刀装置6在薄膜上切割时,实现游动处理的切割效果;两侧接近开关5.1的动作位置限定了切刀装置在薄膜上的切割边膜宽度的最大宽度和最小宽度,切刀装置6对薄膜的切割宽度始终在最大宽度和最小宽度之间波动。本实用新型不限于上述公开的PLC控制器5.3和变频器5.4,只要能达到上述功效的PLC控制器5.3和变频器5.4均在本实用新型的保护范围内。When the proximity switch 5.1 on the side of the
另一些实施例中,所述控制机构采用绝对值编码器、PLC控制器5.3和变频器5.4;所述绝对值编码器安装在电机3上,与电机3转动轴同步运行,绝对值编码器内部程序里直接设定电机3的转向位置,当电机3运动到绝对值编码器设定的位置,将表示电机3转向位置的电信号发送至PLC控制器5.3,PLC控制器5.3用于接收绝对值编码器发送的电信号,变频器5.4用于接收PLC控制器5.3的输出值,并将PLC控制器5.3的输出值转化成用于控制电机3转向的电信号,控制电机3转向;该方式不采用接近开关5.1,绝对值编码器以丝杆4.1旋转的圈数乘以牙距在程序里设定电机3的转向位置,切刀装置6在薄膜边膜切割定位更精准,控制过程更简单方便简洁。In other embodiments, the control mechanism adopts an absolute value encoder, a PLC controller 5.3 and a frequency converter 5.4; the absolute value encoder is installed on the
本实用新型的牵引切边刀的游动处理设备通过对薄膜上厚度较大的边膜进行游动切除,减小薄膜由于厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量,有效保护接触辊胶层不受损害,延长接触辊的使用寿命。并且游动处理设备,可以自动化的对薄膜两侧边膜同步进行游动切除,相较于现有技术中的边膜切除设备生产成本低,边膜切除效率高,可以大批量应用到工厂生产中,进行推广使用。The floating processing equipment of the traction edge trimmer of the utility model cuts off the edge film with a larger thickness on the film, thereby reducing the protrusion phenomenon of the winding edge caused by the thickness deviation of the film, improving the winding quality of the film, and effectively protecting the film. The rubber layer of the contact roller is not damaged, which prolongs the service life of the contact roller. In addition, the moving processing equipment can automatically and synchronously remove the film on both sides of the film. Compared with the edge film cutting equipment in the prior art, the production cost is low, and the edge film cutting efficiency is high, and can be applied to factory production in large quantities. , to promote the use.
本实用新型还公开了一种采用上述的牵引切边刀的游动处理设备的牵引切边刀的游动处理工艺,具体过程包括如下步骤1)根据薄膜生产线上薄膜的生产要求,确定薄膜需要切除的边膜宽度;2)计算切刀装置在薄膜单侧切割薄膜的宽度,分别在薄膜单侧安装两个接近开关5.1,支座2安装在薄膜单侧的两接近开关5.1之间,支座2上切刀装置6与薄膜边膜待切割的位置对应;手动调节支座2上感应块5.2和接近开关5.1之间的距离,使得支座2在两个接近开关5.1之间的运动距离满足切刀装置6在薄膜单侧切割薄膜的宽度;3)通过调节电机3转速,进而调节支座2在两接近开关5.1之间的运行周期,使得支座2的运行周期匹配薄膜的运行速度;4)启动电机3,控制机构5控制电机3往复转向,电机3输出轴转动,带动支座2上的切刀装置6在两接近开关5.1之间周期性往复切割薄膜的边膜,实现对薄膜边膜的游动处理;最终在薄膜的边膜位置形成波浪形或锯齿形边纹,波浪形或锯齿形边纹在薄膜收卷时边膜位置厚度积累显著降低,解决由于薄膜横向断面的局部区域出现厚度积累偏差而造成边缘突起。The utility model also discloses a traveling processing process of the traction trimming knife using the above-mentioned traveling processing equipment of the traction trimming knife. The specific process includes the following steps: 1) According to the production requirements of the film on the film production line, determine the film needs 2) Calculate the width of the film cut by the cutter device on one side of the film, respectively install two proximity switches 5.1 on one side of the film, and the
虽然本实用新型已以较佳实施例揭露如上,然其并非用以限定本实用新型。本实用新型所属技术领域中具有通常知识者,在不脱离本实用新型的精神和范围内,当可作各种的更动与润饰。因此,本实用新型的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present utility model shall be determined by what is defined in the claims.
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