CN110103266A - Draw the travelling processing equipment and technique of edge-trimming cutter - Google Patents
Draw the travelling processing equipment and technique of edge-trimming cutter Download PDFInfo
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- CN110103266A CN110103266A CN201910327195.3A CN201910327195A CN110103266A CN 110103266 A CN110103266 A CN 110103266A CN 201910327195 A CN201910327195 A CN 201910327195A CN 110103266 A CN110103266 A CN 110103266A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/065—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/22—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member and work feed mechanically connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Cutting Processes (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
本发明提供的牵引切边刀的游动处理设备及工艺,涉及塑料薄膜生产技术领域,结构简单,操作方便;包括机架横梁、支座、切刀装置、电机、传动机构和控制机构;支座沿薄膜运行方向的中心线对称设置在机架横梁的两侧,支座连接于机架横梁,具有在机架横梁上移动的自由度;切刀装置安装在支座上,支座滑动带动切刀装置切割薄膜的不同位置;传动机构一端连接电机输出轴,另一端连接支座,用于将电机输出轴的转动转化为支座在机架横梁上的平动;控制机构连接于电机,用于控制电机的正反转;本发明通过对薄膜上厚度较大的边膜进行游动切除,减小薄膜由于厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量。
The mobile processing equipment and process of the traction trimming knife provided by the invention relate to the technical field of plastic film production, and have a simple structure and convenient operation; it includes a frame beam, a support, a cutter device, a motor, a transmission mechanism and a control mechanism; The seat is symmetrically arranged on both sides of the frame beam along the center line of the film running direction. The support is connected to the frame beam and has a degree of freedom to move on the frame beam; the cutter device is installed on the support, and the support slides to drive The cutter device cuts different positions of the film; one end of the transmission mechanism is connected to the motor output shaft, and the other end is connected to the support, which is used to convert the rotation of the motor output shaft into the translation of the support on the frame beam; the control mechanism is connected to the motor, It is used to control the positive and negative rotation of the motor; the invention cuts off the side film with a large thickness on the film to reduce the protrusion phenomenon of the film winding edge caused by the thickness deviation and improve the film winding quality.
Description
技术领域technical field
本发明涉及塑料薄膜生产技术领域,具体涉及一种牵引切边刀的游动处理设备及工艺。The invention relates to the technical field of plastic film production, in particular to a floating processing device and process for pulling edge trimming knives.
背景技术Background technique
在塑料薄膜的横向拉伸过程中,铗口夹持的部分薄膜很难得到有效拉伸,造成薄膜幅宽中间部分薄而铗口部分相对较厚,需要对厚边进行及时切除。塑料薄膜经过拉伸之后,薄膜需要进一步冷却、定型,边膜切除装置设计在牵引机冷却辊、测厚仪之后。现有边膜切除装置一般放置于薄膜两个边缘部位,两者相对独立,单独调节切边宽度,如果薄膜中间与边部厚度偏差较大时,收卷轴上会由于薄膜横向断面的局部区域出现厚度积累偏差而造成边缘突起,影响收卷质量,严重时收卷机的接触辊可能会由于局部受压而使胶层损坏。During the transverse stretching process of the plastic film, the part of the film clamped by the clip is difficult to be effectively stretched, resulting in a thin middle part of the film width and a relatively thick part of the clip, and the thick side needs to be cut off in time. After the plastic film is stretched, the film needs to be further cooled and shaped. The edge film cutting device is designed behind the cooling roller of the tractor and the thickness gauge. The existing edge film cutting device is generally placed on the two edge parts of the film. The two are relatively independent, and the edge cutting width is adjusted separately. The accumulation deviation of the thickness causes the edge to protrude, which affects the winding quality. In severe cases, the contact roller of the winding machine may damage the adhesive layer due to local pressure.
现有技术中,例如专利CN207206490U公开的一种塑料薄膜切边刀片的安装结构,包括机架、切刀座、切刀片,切刀片固定安装在切刀座上,机架上还固定设有横向直线滑轨,所述切刀座能横向滑动地安装在横向直线滑轨上;所述切刀座连接有横向连杆,横向连杆的末端铰接有传动杆;机架上还安装有电机,电机转轴固定连接有滑块支座,滑块支座与电机转轴同步转动,滑块支座中可径向滑动地安装有滑块,滑块固定连接有偏心轴;在滑块支座上还拧接有限位螺栓,限位螺栓的末端分别触压着滑块;偏心轴周围设有偏心轴套,偏心轴套和偏心轴之间设有轴承;偏心轴套与所述传动杆固定连接;该专利通过周期性改变薄膜边沿的横向位置,使薄膜边沿分散,削弱薄膜边沿偏厚点的累积厚度。In the prior art, for example, patent CN207206490U discloses a plastic film trimming blade installation structure, including a frame, a cutter seat, and a cutting blade. The cutting blade is fixedly installed on the cutter seat, and the frame is also fixedly provided with a The linear slide rail, the cutter seat can be mounted on the horizontal linear slide rail in a horizontal sliding manner; the cutter seat is connected with a transverse connecting rod, and the end of the transverse connecting rod is hinged with a transmission rod; a motor is also installed on the frame, The shaft of the motor is fixedly connected with a slider support, which rotates synchronously with the shaft of the motor, and a slider is radially slidably installed in the slider support, and the slider is fixedly connected with an eccentric shaft; The limit bolts are screwed, and the ends of the limit bolts respectively touch the sliders; an eccentric bushing is arranged around the eccentric shaft, and a bearing is arranged between the eccentric bushing and the eccentric shaft; the eccentric bushing is fixedly connected with the transmission rod; The patent periodically changes the lateral position of the edge of the film to disperse the edge of the film and weaken the cumulative thickness of the thicker point on the edge of the film.
又如专利CN106001937A公开的一种切边形状可调的薄膜分切机,包括供料辊、承切辊筒、冷却辊组、收卷辊、分切装置和机架;供料辊呈圆柱形且两端均与机架连接;承切辊筒两端连接在机架上,承切辊筒用于遮挡多余的激光,并对塑料薄膜进行支撑;冷却辊组由至少两个冷却单辊组成;分切装置位于承切辊筒的正上方,分切装置包括移动杆、激光切割器、滑杆和螺旋杆;微调电机带动螺旋杆旋转,进而带动移动杆左右摆动,移动杆上的激光切割器发射激光将承切辊筒上的薄膜以不同的切割边缘切开;但上述专利采利用激光作为切刀,大批量应用到工厂生产中会造成生产成本过高,因此不适宜推广使用。Another example is a film slitting machine with adjustable trimming shape disclosed in patent CN106001937A, which includes a feeding roller, a cutting roller, a cooling roller group, a winding roller, a slitting device and a frame; the feeding roller is cylindrical And both ends are connected to the frame; both ends of the cutting roller are connected to the frame, and the cutting roller is used to block the redundant laser and support the plastic film; the cooling roller group is composed of at least two cooling single rollers ;The cutting device is located directly above the cutting roller. The cutting device includes a moving rod, a laser cutter, a slide rod and a screw rod; the fine-tuning motor drives the screw rod to rotate, and then drives the moving rod to swing left and right, and the laser cutting on the moving rod The device emits a laser to cut the film on the cutting roller with different cutting edges; but the above-mentioned patent uses a laser as a cutting knife, and applying it in large quantities in factory production will cause high production costs, so it is not suitable for popularization.
发明内容Contents of the invention
本发明目的在于提供一种牵引切边刀的游动处理设备及工艺,有效缓解和消除由于薄膜厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量。The purpose of the present invention is to provide a moving processing equipment and process for pulling edge trimmers, which can effectively alleviate and eliminate the protrusion phenomenon of the winding edge caused by the thickness deviation of the film, and improve the film winding quality.
为达成上述目的,本发明提出如下技术方案:一种牵引切边刀的游动处理设备,包括垂直于薄膜运行方向的机架横梁、切刀装置、支座、电机、传动机构和控制机构;所述支座设置在机架横梁上,机架横梁上沿薄膜运行方向中心线对称的两端至少各安装有一个支座,且支座具有在机架横梁长度方向上移动的自由度;所述切刀装置安装在支座上,支座移动带动切刀装置切割薄膜的不同位置;所述电机包括电机输出轴,电机输出轴连接于传动机构,传动机构连接于支座,传动机构用于将电机输出轴的转动转化为支座在机架横梁上的平动;所述控制机构连接于电机,控制机构用于控制电机的正反转。本发明通过对电机转动方向的精准控制,实现切刀装置在薄膜边缘进行游动切除。In order to achieve the above object, the present invention proposes the following technical solutions: a mobile processing device for pulling edge trimmers, including frame beams perpendicular to the running direction of the film, a cutter device, a support, a motor, a transmission mechanism and a control mechanism; The support is arranged on the frame crossbeam, and at least one support is installed on the two symmetrical ends of the frame crossbeam along the center line of the film running direction, and the support has a degree of freedom to move in the length direction of the frame crossbeam; The cutter device is installed on the support, and the support moves to drive the cutter device to cut different positions of the film; the motor includes a motor output shaft, the motor output shaft is connected to the transmission mechanism, and the transmission mechanism is connected to the support, and the transmission mechanism is used for The rotation of the output shaft of the motor is converted into the translation of the support on the frame beam; the control mechanism is connected to the motor, and the control mechanism is used to control the forward and reverse rotation of the motor. The present invention realizes that the cutting knife device performs swimming cutting on the edge of the film by precisely controlling the rotation direction of the motor.
进一步的,所述机架横梁上设置有限位结构,所述限位结构包括分别设置在支座沿机架横梁长度方向两侧的第一限位块和第二限位块,第一限位块和第二限位块用于限定支座在机架横梁上的移动范围,使得支座只能在第一限位块和第二限位块之间来回移动。Further, a limiting structure is provided on the frame beam, and the limiting structure includes a first limiting block and a second limiting block respectively arranged on both sides of the support along the length direction of the frame beam, the first limiting The block and the second limit block are used to limit the range of movement of the support on the frame beam, so that the support can only move back and forth between the first limit block and the second limit block.
进一步的,所述机架横梁在其长度方向的两端至少各设置有一个滑轨,所述滑轨平行于机架横梁;所述支座安装在滑轨上,支座在滑轨上来回滑动,进而具有在机架横梁长度方向上移动的自由度;所述滑轨包括若干滑杆,每根滑杆上至少设置有一个与滑杆适配的滑块,所述滑块卡设在滑杆上,滑块具有在滑杆上来回滑动的自由度;所述滑轨通过滑杆安装在机架横梁上,所述支座安装在滑轨的滑块上;通过滑杆和滑块配合,使得支座在机架横梁上移动更流畅,不产生卡顿。进一步的,所述传动机构包括丝杆、轴承座、轴承、联轴器和连接套;所述丝杆沿薄膜运行方向的中心线对称设置在机架横梁长度方向的两侧,丝杆两端通过轴承连接于固定在机架横梁上的轴承座;所述丝杆平行于滑轨,丝杆轴向设置有第一螺纹,且丝杆一端采用联轴器连接于电机输出轴;所述连接套上设置有丝杆直径适配的通孔,通孔内侧面上设置有与第一螺纹适配的第二螺纹;所述连接套套设在丝杆上,连接套连接于支座;所述电机启动,电机输出轴带动丝杆转动,丝杆转动带动与之螺纹适配的连接套沿丝杆轴向移动,进而带动支座在机架横梁长度方向上移动。传动机构通过螺纹的配合作用将电机输出轴的转动转化为支座的平动,结构简单。Further, at least one slide rail is provided at both ends of the frame beam in its length direction, and the slide rails are parallel to the rack beam; the support is installed on the slide rail, and the support moves back and forth on the slide rail Sliding, and then have the freedom to move in the longitudinal direction of the frame crossbeam; the slide rail includes a number of slide bars, each slide bar is provided with at least one slide block adapted to the slide bar, and the slide block is clamped on the On the slide bar, the slide block has the degree of freedom to slide back and forth on the slide bar; the slide rail is installed on the frame beam through the slide bar, and the support is installed on the slide block of the slide rail; through the slide bar and the slide block The cooperation makes the support move more smoothly on the rack beam without jamming. Further, the transmission mechanism includes a screw rod, a bearing seat, a bearing, a shaft coupling and a connecting sleeve; the screw rod is symmetrically arranged on both sides of the frame beam length direction along the center line of the film running direction, and the two ends of the screw rod Connected to the bearing seat fixed on the frame beam through bearings; the screw rod is parallel to the slide rail, the screw rod is provided with a first thread in the axial direction, and one end of the screw rod is connected to the output shaft of the motor with a coupling; the connection The sleeve is provided with a through hole adapted to the diameter of the screw rod, and the inner surface of the through hole is provided with a second thread adapted to the first thread; the connecting sleeve is sleeved on the screw rod, and the connecting sleeve is connected to the support; The motor is started, and the output shaft of the motor drives the screw to rotate, and the rotation of the screw drives the connecting sleeve adapted to the thread to move along the axial direction of the screw, and then drives the support to move in the length direction of the frame beam. The transmission mechanism converts the rotation of the output shaft of the motor into the translation of the support through the cooperation of threads, and the structure is simple.
进一步的,所述控制机构包括接近开关、感应块、PLC控制器和变频器;所述支座沿机架横梁长度方向的两侧至少各设置有一个接近开关,且接近开关安装在机架横梁上;所述感应块安装在支座上,用于与接近开关相互感应产生电信号;所述接近开关依次连接于PLC控制器和变频器,所述变频器连接于电机;所述PLC控制器用于接收接近开关发送的电信号,变频器用于接收PLC控制器的输出值,并将PLC控制器的输出值转化成用于控制电机转向的电信号,电机接收电机转向的电信号进行转向;控制过程简单,操作方便。Further, the control mechanism includes a proximity switch, an induction block, a PLC controller, and a frequency converter; at least one proximity switch is provided on both sides of the support along the length direction of the frame beam, and the proximity switch is installed on the frame beam above; the induction block is installed on the support for mutual induction with the proximity switch to generate electrical signals; the proximity switch is connected to the PLC controller and the frequency converter in turn, and the frequency converter is connected to the motor; the PLC controller is used To receive the electrical signal sent by the proximity switch, the frequency converter is used to receive the output value of the PLC controller, and convert the output value of the PLC controller into an electrical signal used to control the steering of the motor, and the motor receives the electrical signal of the motor steering to perform steering; control The process is simple and the operation is convenient.
此外,本发明还公开了一种采用上述的牵引切边刀的游动处理设备的牵引切边刀的游动处理工艺,具体过程包括如下步骤:In addition, the present invention also discloses a traveling treatment process of the traction trimming knife using the above-mentioned traveling treatment equipment of the traction trimming knife. The specific process includes the following steps:
1)根据薄膜生产线上薄膜的生产要求,确定薄膜需要切除的边膜宽度;1) According to the production requirements of the film on the film production line, determine the edge film width that the film needs to cut off;
2)计算切刀装置在薄膜单侧切割薄膜的宽度,分别在薄膜单侧安装两个接近开关,支座安装在薄膜单侧的两接近开关之间,支座上切刀装置与薄膜边膜待切割的位置对应;手动调节支座上感应块和接近开关之间的距离,使得支座在两个接近开关之间的运动距离满足切刀装置在薄膜单侧切割薄膜的宽度;2) Calculate the width of the film cut by the cutter device on one side of the film, install two proximity switches on one side of the film respectively, the support is installed between the two proximity switches on one side of the film, the cutter device on the support and the edge film of the film The position to be cut corresponds; manually adjust the distance between the sensing block on the support and the proximity switch, so that the movement distance of the support between the two proximity switches meets the width of the film cut by the cutter device on one side of the film;
3)通过调节电机转速,进而调节支座在两接近开关之间的运行周期,使得支座的运行周期匹配薄膜的运行速度;3) By adjusting the speed of the motor, and then adjusting the operating cycle of the support between the two proximity switches, so that the operating cycle of the support matches the operating speed of the film;
4)启动电机,控制机构控制电机往复转向,电机输出轴转动,带动支座上的切刀装置在两接近开关之间周期性往复切割薄膜的边膜,实现对薄膜边膜的游动处理。4) Start the motor, the control mechanism controls the reciprocating steering of the motor, the output shaft of the motor rotates, and drives the cutter device on the support to periodically reciprocate and cut the edge film of the film between the two proximity switches to realize the swimming process of the film edge film.
由以上技术方案可知,本发明的技术方案提供的牵引切边刀的游动处理设备及工艺,获得了如下有益效果:As can be seen from the above technical solutions, the floating processing equipment and process for pulling edge trimmers provided by the technical solutions of the present invention have obtained the following beneficial effects:
本发明公开的牵引切边刀的游动处理设备及工艺,结构简单,操作方便;设备包括垂直于薄膜运行方向的机架横梁、支座、切刀装置、电机、传动机构和控制机构;支座沿薄膜运行方向的中心线对称设置在机架横梁长度方向的两侧,支座连接于机架横梁,切刀装置安装在支座上,支座具有在机架横梁长度方向上移动的自由度;传动机构一端连接于电机输出轴,另一端连接于支座,可以将电机输出轴的转动转化为支座在机架横梁上的平动;控制机构连接于电机,用于控制电机的正反转,电机正反转带动支座在机架横梁上往复运动,进而带动切刀装置切割薄膜的不同位置,对薄膜边膜的进行切割处理。The swimming processing equipment and process of traction trimming knife disclosed by the present invention have simple structure and convenient operation; the equipment includes a frame beam perpendicular to the running direction of the film, a support, a cutter device, a motor, a transmission mechanism and a control mechanism; The seat is symmetrically arranged on both sides of the frame beam length direction along the center line of the film running direction, the support is connected to the frame beam, the cutter device is installed on the support, and the support has the freedom to move in the frame beam length direction One end of the transmission mechanism is connected to the output shaft of the motor, and the other end is connected to the support, which can convert the rotation of the output shaft of the motor into the translation of the support on the frame beam; the control mechanism is connected to the motor to control the normal movement of the motor. Reverse rotation, the forward and reverse rotation of the motor drives the support to reciprocate on the frame beam, and then drives the cutter device to cut different positions of the film to cut the edge of the film.
本发明通过对薄膜上厚度较大的边膜进行游动切除,减小薄膜由于厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量,有效保护接触辊胶层不受损害,延长接触辊的使用寿命。并且本发明的游动处理设备,可以自动化的对边膜进行游动切除,薄膜两侧同步切除,相较于现有技术中的边膜切除设备生产成本低,边膜切除效率高,可以大批量应用到工厂生产中,进行推广使用。The invention cuts off the side film with a large thickness on the film to reduce the protrusion phenomenon of the film winding edge caused by thickness deviation, improves the film winding quality, effectively protects the rubber layer of the contact roller from damage, and prolongs the length of the contact roller. service life. Moreover, the mobile processing equipment of the present invention can automatically perform mobile cutting of the border membrane, and both sides of the film are synchronously cut off. Compared with the peripheral membrane cutting equipment in the prior art, the production cost is low, the cutting efficiency of the border membrane is high, and it can be greatly improved. Batch application to factory production for promotion and use.
应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本公开的发明主题的一部分。It should be understood that all combinations of the foregoing concepts, as well as additional concepts described in more detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent.
结合附图从下面的描述中可以更加全面地理解本发明教导的前述和其他方面、实施例和特征。本发明的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本发明教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description when taken in conjunction with the accompanying drawings. Other additional aspects of the invention, such as the features and/or advantages of the exemplary embodiments, will be apparent from the description below, or learned by practice of specific embodiments in accordance with the teachings of the invention.
附图说明Description of drawings
附图不意在按比例绘制。在附图中,在各个图中示出的每个相同或近似相同的组成部分可以用相同的标号表示。为了清晰起见,在每个图中,并非每个组成部分均被标记。现在,将通过例子并参考附图来描述本发明的各个方面的实施例,其中:The figures are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like reference numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of the various aspects of the invention will now be described by way of example with reference to the accompanying drawings, in which:
图1为本发明的具体结构图;Fig. 1 is a concrete structural diagram of the present invention;
图2为本发明支座与传动机构连接图;Fig. 2 is the connection diagram of the bearing and the transmission mechanism of the present invention;
图3为图1中A-A截面图;Fig. 3 is A-A sectional view among Fig. 1;
图4为本发明控制机构逻辑控制图。Fig. 4 is a logic control diagram of the control mechanism of the present invention.
其中,各标记的具体意义为:Among them, the specific meaning of each mark is:
1-机架横梁,1.1-滑轨,1.1.1-滑杆,1.1.2-滑块,2-支座,3-电机,4-传动机构,4.1-丝杆,4.2-轴承座,4.3-轴承,4.4-连接套,4.5-联轴器,5-控制机构,5.1-接近开关,5.2-感应块,5.3-PLC控制器,5.4-变频器,6-切刀装置。1-frame beam, 1.1-rail, 1.1.1-slider, 1.1.2-slider, 2-support, 3-motor, 4-transmission mechanism, 4.1-screw, 4.2-bearing seat, 4.3 -Bearing, 4.4-connecting sleeve, 4.5-coupling, 5-control mechanism, 5.1-proximity switch, 5.2-induction block, 5.3-PLC controller, 5.4-frequency converter, 6-cutter device.
具体实施方式Detailed ways
为了更了解本发明的技术内容,特举具体实施例并配合所附图式说明如下。In order to better understand the technical content of the present invention, specific embodiments are given together with the attached drawings for description as follows.
在本公开中参照附图来描述本发明的各方面,附图中示出了许多说明的实施例。本公开的实施例不定义包括本发明的所有方面。应当理解,上面介绍的多种构思和实施例,以及下面更加详细地描述的那些构思和实施方式可以以很多方式中任意一种来实施,这是因为本发明所公开的构思和实施例并不限于任何实施方式。另外,本发明公开的一些方面可以单独使用,或者与本发明公开的其他方面的任何适当组合来使用。Aspects of the invention are described in this disclosure with reference to the accompanying drawings, which show a number of illustrated embodiments. The embodiments of the present disclosure are not defined to encompass all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of numerous ways, since the concepts and embodiments disclosed herein are not limited to any implementation. In addition, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.
薄膜生产过程中,薄膜边膜厚度相较于薄膜中部更大,在薄膜收卷时薄膜横向断面的局部区域出现厚度积累偏差容易造成边缘突起,影响薄膜卷取质量的现象,需要对薄膜进行切边操作,但是基于现有的切边设备切边效率低,高效率的切边设备生产成本高,并且还需要进一步保障安全性能,因此,本发明旨在提供一种牵引切边刀的游动处理设备及工艺,降低切边设备的生产成本,同时提高薄膜卷取质量。In the process of film production, the film thickness at the edge of the film is greater than that in the middle of the film. When the film is rolled up, the thickness accumulation deviation in the local area of the film’s transverse section will easily cause the edge to protrude and affect the quality of the film. The film needs to be cut. side operation, but based on the low efficiency of the existing edge trimming equipment, the production cost of high-efficiency edge trimming equipment is high, and the safety performance needs to be further guaranteed. Therefore, the present invention aims to provide a moving Processing equipment and technology, reducing the production cost of trimming equipment, while improving the quality of film coiling.
一种牵引切边刀的游动处理设备,包括垂直于薄膜运行方向的机架横梁1、切刀装置6、支座2、电机3、传动机构4和控制机构5;所述支座2设置在机架横梁1上,机架横梁1上沿薄膜运行方向中心线对称的两端至少各安装有一个支座2,切刀装置6安装在支座2上,支座2具有在机架横梁1长度方向上移动的自由度,支座2在机架横梁1移动带动切刀装置6移动,切刀装置6对应薄膜,开始切割薄膜的不同位置;所述电机3包括电机输出轴,电机输出轴连接于传动机构4,传动机构4连接于支座2,传动机构4用于将电机输出轴的转动转化为支座2在机架横梁1上的平动;所述控制机构5连接于电机3,控制机构5用于控制电机3的正反转,电机3正反转带动支座2在机架横梁1上往复运动,进而带动切刀装置6对薄膜边膜进行切割处理;本发明通过对电机3转动方向的精准控制,切刀装置6周期性切割薄膜边膜的不同位置,配合薄膜运行过程,实现对薄膜边缘的游动切除。A mobile processing device for pulling edge trimming knives, comprising a frame beam 1 perpendicular to the running direction of the film, a cutter device 6, a support 2, a motor 3, a transmission mechanism 4 and a control mechanism 5; the support 2 is set On the frame crossbeam 1, at least one support 2 is installed on the symmetrical two ends along the center line of the film running direction on the frame crossbeam 1, and the cutter device 6 is installed on the support 2, and the support 2 has a 1 degree of freedom of movement in the length direction, the support 2 moves on the frame beam 1 to drive the cutter device 6 to move, the cutter device 6 corresponds to the film, and starts to cut different positions of the film; the motor 3 includes a motor output shaft, and the motor output The shaft is connected to the transmission mechanism 4, and the transmission mechanism 4 is connected to the support 2. The transmission mechanism 4 is used to convert the rotation of the motor output shaft into the translation of the support 2 on the frame beam 1; the control mechanism 5 is connected to the motor 3. The control mechanism 5 is used to control the positive and negative rotation of the motor 3. The positive and negative rotation of the motor 3 drives the support 2 to reciprocate on the frame beam 1, and then drives the cutter device 6 to cut the edge film of the film; With precise control of the rotation direction of the motor 3, the cutter device 6 periodically cuts different positions of the film edge film, and cooperates with the film running process to realize the floating cutting of the film edge.
下面,结合附图所示的实施例,本发明的牵引切边刀的游动处理设备及工艺作进一步具体介绍。Next, in combination with the embodiments shown in the accompanying drawings, the mobile processing equipment and process of the traction trimming knife of the present invention will be further specifically introduced.
结合图1和图3所示,所述机架横梁1在其长度方向的两端至少各设置有一个滑轨1.1,所述滑轨1.1平行于机架横梁1;所述滑轨1.1包括若干滑杆1.1.1,每根滑杆1.1.1上至少设置有一个与滑杆1.1.1适配的滑块1.1.2,所述滑块1.1.2卡设在滑杆1.1.1上,滑块1.1.2具有在滑杆1.1.1上来回滑动的自由度;所述滑轨1.1通过滑杆1.1.1安装在机架横梁1上,所述支座2安装在滑轨1.1的滑块1.1.2上;通过安装支座2的滑块1.1.2和滑杆1.1.1配合,使得支座2具有在机架横梁1长度方向上移动的自由度,并且由于滑动作用,使得支座2在机架横梁1上的移动更流畅,在传动机构4的推力作用下不产生卡顿。附图所示的实施例中,机架横梁1在其长度方向的两端各设置有一个滑轨1.1,每个滑轨1.1由一对平行且对应的滑杆1.1.1组成,滑杆1.1.1上适配有两个滑块1.1.2。As shown in FIG. 1 and FIG. 3, at least one slide rail 1.1 is provided at both ends of the rack beam 1 in the length direction, and the slide rail 1.1 is parallel to the rack beam 1; the slide rail 1.1 includes several Slider 1.1.1, each slider 1.1.1 is provided with at least one slider 1.1.2 adapted to the slider 1.1.1, the slider 1.1.2 is clamped on the slider 1.1.1, The slide block 1.1.2 has the degree of freedom to slide back and forth on the slide bar 1.1.1; the slide rail 1.1 is installed on the rack beam 1 through the slide bar 1.1.1, and the support 2 is installed on the slide rail 1.1 on the block 1.1.2; through the cooperation of the sliding block 1.1.2 of the mounting support 2 and the sliding rod 1.1.1, the support 2 has the degree of freedom to move in the length direction of the frame beam 1, and due to the sliding action, the support The movement of the seat 2 on the frame crossbeam 1 is smoother, and no jamming occurs under the thrust of the transmission mechanism 4 . In the embodiment shown in the drawings, the rack beam 1 is provided with a slide rail 1.1 at both ends of its length direction, each slide rail 1.1 is composed of a pair of parallel and corresponding slide bars 1.1.1, and the slide bars 1.1 .1 is fitted with two sliders 1.1.2.
一些实施例中,将滑轨1.1的滑块1.1.2和滑杆1.1.1的配合设置为滚珠和滑槽的配合,进一步降低支座2移动过程受到的摩擦力,减小滑块1.1.2的磨损,延长滑轨1.1使用寿命;另一些实施例中,支座2直接滑动安装在机架横梁上1,并且机架横梁上1设置有限位结构,所述限位结构包括分别设置在支座2沿机架横梁1长度方向两侧的第一限位块和第二限位块,第一限位块和第二限位块用于限定支座2在机架横梁1上的移动范围,使得支座2只能在第一限位块和第二限位块之间来回移动。In some embodiments, the cooperation between the sliding block 1.1.2 and the sliding bar 1.1.1 of the sliding rail 1.1 is set as the cooperation between the ball and the slide groove, which further reduces the friction force received by the support 2 during the movement process, and reduces the sliding block 1.1. 2, prolong the service life of slide rail 1.1; The first limit block and the second limit block on both sides of the support 2 along the length direction of the frame beam 1, the first limit block and the second limit block are used to limit the movement of the support 2 on the frame beam 1 range, so that the support 2 can only move back and forth between the first limit block and the second limit block.
结合图2和图3所示,所述传动机构4包括丝杆4.1、轴承座4.2、轴承4.3和连接套4.4;所述丝杆4.1沿薄膜运行方向的中心线对称设置在机架横梁1长度方向的两侧,丝杆4.1两端通过轴承4.3连接于固定在机架横梁1上的轴承座4.2;所述丝杆4.1平行于滑轨1.1,丝杆4.1轴向设置有第一螺纹,且丝杆4.1一端连接于电机输出轴;所述连接套4.4上设置有丝杆4.1直径适配的通孔,通孔内侧面上设置有与第一螺纹适配的第二螺纹;所述连接套4.4套设在丝杆4.1上,连接套4.4连接于支座2;附图所示的实施例中,电机3安装在机架横梁1上,并且电机3和丝杆4.1端部通过联轴器4.5固定;所述电机3启动,电机输出轴带动丝杆4.1转动,丝杆4.1转动带动与之螺纹适配的连接套4.4沿丝杆4.1轴向移动,进而连接套4.4带动支座2在机架横梁1长度方向上移动;传动机构4通过螺纹的配合作用将电机3输出轴的转动转化为支座2的平动,结构简单,操作方便。As shown in Figure 2 and Figure 3, the transmission mechanism 4 includes a screw rod 4.1, a bearing seat 4.2, a bearing 4.3 and a connecting sleeve 4.4; On both sides of the direction, the two ends of the screw rod 4.1 are connected to the bearing seat 4.2 fixed on the frame beam 1 through the bearing 4.3; the screw rod 4.1 is parallel to the slide rail 1.1, and the screw rod 4.1 is axially provided with a first thread, and One end of the screw rod 4.1 is connected to the output shaft of the motor; the connecting sleeve 4.4 is provided with a through hole adapted to the diameter of the screw rod 4.1, and the inner side of the through hole is provided with a second thread adapted to the first thread; the connecting sleeve 4.4 is set on the screw rod 4.1, and the connecting sleeve 4.4 is connected to the support 2; in the embodiment shown in the drawings, the motor 3 is installed on the frame beam 1, and the end of the motor 3 and the screw rod 4.1 passes through the coupling 4.5 is fixed; the motor 3 is started, the output shaft of the motor drives the screw rod 4.1 to rotate, and the rotation of the screw rod 4.1 drives the connecting sleeve 4.4 which is threadably adapted to move along the axial direction of the screw rod 4.1, and then the connecting sleeve 4.4 drives the support 2 on the machine The frame crossbeam 1 moves along the length direction; the transmission mechanism 4 converts the rotation of the output shaft of the motor 3 into the translation of the support 2 through the cooperation of threads, and the structure is simple and the operation is convenient.
结合图4所示的具体实施例,所述控制机构5包括接近开关5.1、感应块5.2、PLC控制器5.3和变频器5.4;所述支座2沿机架横梁1长度方向的两侧至少各设置有一个接近开关5.1,且接近开关5.1安装在机架横梁1上;所述感应块5.2安装在支座2上,用于与接近开关5.1相互感应产生电信号;所述接近开关5.1依次连接于PLC控制器5.3和变频器5.4,所述变频器5.4连接于电机3;所述PLC控制器5.3用于接收接近开关5.1发送的电信号,变频器5.4用于接收PLC控制器5.3的输出值,并将PLC控制器5.3的输出值转化成用于控制电机3转向的电信号,电机3接收电机3转向的电信号进行转向;其中PLC控制器5.3采用西门子S7-200系列CPU224XPSi PLC,变频器5.4采用micromaster440变频器;本发明通过设置接近开关5.1的方式限定切刀切割薄膜边膜的宽度,控制过程简单,操作方便。With reference to the specific embodiment shown in Figure 4, the control mechanism 5 includes a proximity switch 5.1, an induction block 5.2, a PLC controller 5.3 and a frequency converter 5.4; A proximity switch 5.1 is provided, and the proximity switch 5.1 is installed on the frame beam 1; the induction block 5.2 is installed on the support 2, and is used for mutual induction with the proximity switch 5.1 to generate an electric signal; the proximity switch 5.1 is sequentially connected In the PLC controller 5.3 and the frequency converter 5.4, the frequency converter 5.4 is connected to the motor 3; the PLC controller 5.3 is used to receive the electrical signal sent by the proximity switch 5.1, and the frequency converter 5.4 is used to receive the output value of the PLC controller 5.3 , and convert the output value of the PLC controller 5.3 into an electrical signal for controlling the steering of the motor 3, and the motor 3 receives the electrical signal of the steering of the motor 3 for steering; the PLC controller 5.3 adopts Siemens S7-200 series CPU224XPSi PLC, and the frequency converter 5.4 Micromaster440 frequency converter is used; the present invention limits the width of the film edge film cut by the cutter by setting the proximity switch 5.1, the control process is simple, and the operation is convenient.
当支座2一侧的接近开关5.1感应到支座2上感应块5.2的距离达到设定的感应值时,接近开关5.1动作,生成表示切割宽度到达的电信号发送至PLC控制器5.3,PLC控制器5.3经变频器5.4信号转换控制电机3转向,支座2在电机3带动下反方向运行,直至支座2另一侧的接近开关5.1感应到支座2上感应块5.2的距离达到设定的感应值时动作。支座2两侧的接近开关5.1动作控制电机3的正反转,限定了电机3的动作方向,使得支座2带动切刀装置6在两侧接近开关5.1之间往复周期性运动,由于薄膜处于运行状态,切刀装置6在薄膜上切割时,实现游动处理的切割效果;两侧接近开关5.1的动作位置限定了切刀装置在薄膜上的切割边膜宽度的最大宽度和最小宽度,切刀装置6对薄膜的切割宽度始终在最大宽度和最小宽度之间波动。本发明不限于上述公开的PLC控制器5.3和变频器5.4,只要能达到上述功效的PLC控制器5.3和变频器5.4均在本发明的保护范围内。When the proximity switch 5.1 on the side of the support 2 senses that the distance of the sensing block 5.2 on the support 2 reaches the set sensing value, the proximity switch 5.1 acts to generate an electrical signal representing the arrival of the cutting width and send it to the PLC controller 5.3. The controller 5.3 controls the steering of the motor 3 through the signal conversion of the frequency converter 5.4, and the support 2 runs in the opposite direction driven by the motor 3 until the proximity switch 5.1 on the other side of the support 2 senses that the distance of the induction block 5.2 on the support 2 reaches the set value. Action at a certain sensor value. The action of the proximity switch 5.1 on both sides of the support 2 controls the positive and negative rotation of the motor 3, which limits the direction of action of the motor 3, so that the support 2 drives the cutter device 6 to reciprocate periodically between the proximity switches 5.1 on both sides. In the running state, when the cutter device 6 cuts on the film, the cutting effect of swimming processing is realized; the action positions of the proximity switches 5.1 on both sides limit the maximum width and the minimum width of the cutting edge film width of the cutter device on the film, The cutting width of the film by the cutter device 6 fluctuates between a maximum width and a minimum width all the time. The present invention is not limited to the PLC controller 5.3 and the frequency converter 5.4 disclosed above, as long as the PLC controller 5.3 and the frequency converter 5.4 that can achieve the above effects are within the protection scope of the present invention.
另一些实施例中,所述控制机构采用绝对值编码器、PLC控制器5.3和变频器5.4;所述绝对值编码器安装在电机3上,与电机3转动轴同步运行,绝对值编码器内部程序里直接设定电机3的转向位置,当电机3运动到绝对值编码器设定的位置,将表示电机3转向位置的电信号发送至PLC控制器5.3,PLC控制器5.3用于接收绝对值编码器发送的电信号,变频器5.4用于接收PLC控制器5.3的输出值,并将PLC控制器5.3的输出值转化成用于控制电机3转向的电信号,控制电机3转向;该方式不采用接近开关5.1,绝对值编码器以丝杆4.1旋转的圈数乘以牙距在程序里设定电机3的转向位置,切刀装置6在薄膜边膜切割定位更精准,控制过程更简单方便简洁。In other embodiments, the control mechanism adopts an absolute encoder, a PLC controller 5.3 and a frequency converter 5.4; the absolute encoder is installed on the motor 3 and operates synchronously with the rotating shaft of the motor 3, and the absolute encoder internal The steering position of the motor 3 is directly set in the program, and when the motor 3 moves to the position set by the absolute value encoder, an electrical signal indicating the steering position of the motor 3 is sent to the PLC controller 5.3, and the PLC controller 5.3 is used to receive the absolute value The electrical signal sent by the encoder, the frequency converter 5.4 is used to receive the output value of the PLC controller 5.3, and convert the output value of the PLC controller 5.3 into an electrical signal for controlling the steering of the motor 3 to control the steering of the motor 3; this method does not Proximity switch 5.1 is adopted, and the absolute value encoder multiplies the number of turns of the screw rod 4.1 by the tooth pitch to set the steering position of the motor 3 in the program. The cutter device 6 is more accurate in cutting and positioning the film edge film, and the control process is simpler and more convenient. concise.
本发明的牵引切边刀的游动处理设备通过对薄膜上厚度较大的边膜进行游动切除,减小薄膜由于厚度偏差造成的收卷边缘突起现象,提高薄膜卷取质量,有效保护接触辊胶层不受损害,延长接触辊的使用寿命。并且游动处理设备,可以自动化的对薄膜两侧边膜同步进行游动切除,相较于现有技术中的边膜切除设备生产成本低,边膜切除效率高,可以大批量应用到工厂生产中,进行推广使用。The floating processing equipment of the traction edge trimming knife of the present invention can reduce the protrusion phenomenon of the winding edge of the film caused by the thickness deviation, improve the winding quality of the film, and effectively protect the contact The rubber layer of the roller is not damaged, prolonging the service life of the contact roller. In addition, the mobile processing equipment can automatically and synchronously remove the edge films on both sides of the film. Compared with the edge film removal equipment in the prior art, the production cost is low, and the edge film removal efficiency is high, and it can be applied to factory production in large quantities. , for promotional use.
本发明还公开了一种采用上述的牵引切边刀的游动处理设备的牵引切边刀的游动处理工艺,具体过程包括如下步骤1)根据薄膜生产线上薄膜的生产要求,确定薄膜需要切除的边膜宽度;2)计算切刀装置在薄膜单侧切割薄膜的宽度,分别在薄膜单侧安装两个接近开关5.1,支座2安装在薄膜单侧的两接近开关5.1之间,支座2上切刀装置6与薄膜边膜待切割的位置对应;手动调节支座2上感应块5.2和接近开关5.1之间的距离,使得支座2在两个接近开关5.1之间的运动距离满足切刀装置6在薄膜单侧切割薄膜的宽度;3)通过调节电机3转速,进而调节支座2在两接近开关5.1之间的运行周期,使得支座2的运行周期匹配薄膜的运行速度;4)启动电机3,控制机构5控制电机3往复转向,电机3输出轴转动,带动支座2上的切刀装置6在两接近开关5.1之间周期性往复切割薄膜的边膜,实现对薄膜边膜的游动处理;最终在薄膜的边膜位置形成波浪形或锯齿形边纹,波浪形或锯齿形边纹在薄膜收卷时边膜位置厚度积累显著降低,解决由于薄膜横向断面的局部区域出现厚度积累偏差而造成边缘突起。The invention also discloses a traveling treatment process of the traction trimming knife using the above-mentioned traveling treatment equipment of the traction trimming knife. The specific process includes the following steps: 1) According to the production requirements of the film on the film production line, it is determined that the film needs to be cut 2) Calculate the width of the cutting knife device cutting the film on one side of the film, install two proximity switches 5.1 on one side of the film respectively, and the support 2 is installed between the two proximity switches 5.1 on one side of the film, and the support 2 The upper cutter device 6 corresponds to the position where the film edge film is to be cut; manually adjust the distance between the sensing block 5.2 on the support 2 and the proximity switch 5.1, so that the movement distance of the support 2 between the two proximity switches 5.1 meets The cutter device 6 cuts the width of the film on one side of the film; 3) by adjusting the rotating speed of the motor 3, the operating cycle of the support 2 between the two proximity switches 5.1 is adjusted, so that the operating cycle of the support 2 matches the operating speed of the film; 4) Start the motor 3, the control mechanism 5 controls the reciprocating steering of the motor 3, the output shaft of the motor 3 rotates, and drives the cutter device 6 on the support 2 to periodically reciprocate and cut the edge film of the film between the two proximity switches 5.1 to realize the cutting of the film. Swimming treatment of the edge film; finally, a wavy or zigzag fringe is formed at the edge film position of the film. Areas with thickness build-up deviations that cause edge protrusions.
虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.
Claims (8)
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CN112092059A (en) * | 2020-08-21 | 2020-12-18 | 广东仕诚塑料机械有限公司 | Film slitting device |
CN113748836A (en) * | 2021-09-03 | 2021-12-07 | 天津市水利科学研究院 | Novel submerged plant reaps and collecting system |
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