CN209998944U - A single transmission planetary polishing device - Google Patents
A single transmission planetary polishing device Download PDFInfo
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- CN209998944U CN209998944U CN201920445842.6U CN201920445842U CN209998944U CN 209998944 U CN209998944 U CN 209998944U CN 201920445842 U CN201920445842 U CN 201920445842U CN 209998944 U CN209998944 U CN 209998944U
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- 238000005498 polishing Methods 0.000 title claims abstract description 110
- 230000005540 biological transmission Effects 0.000 title claims abstract description 46
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- 238000009434 installation Methods 0.000 claims description 5
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- 238000000034 method Methods 0.000 description 10
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Abstract
本实用新型涉及用于抛光的末端装置,针对现有行星抛光装置传动不平稳、结构复杂、运动惯量大等缺陷,提供一种单传动行星抛光装置。该装置包括安装座、驱动电机、主动轴、从动轴和太阳轮组件;太阳轮组件包括太阳轮套、转盘、空心滑块、过渡连接件和抛光盘;太阳轮套是上下均为开口的凸字形连接套,其小端固设在安装座的下部,大端位于安装座外;转盘轴心开设通孔,下部设有T字形槽;空心滑块的上端设有卡入T字形槽内的卡槽;从动轴穿设在太阳轮套上,其一端伸入太阳轮套大端与转盘相连;太阳轮套大端固装太阳轮;过渡连接件的上部可旋转地安装在空心滑块内,抛光盘与过渡连接件固连;过渡连接件的下部伸出空心滑块,其外圆周固定套装行星轮。
The utility model relates to an end device for polishing, and provides a single-transmission planetary polishing device for the defects of unstable transmission, complex structure and large motion inertia of the existing planetary polishing device. The device includes a mounting seat, a drive motor, a driving shaft, a driven shaft and a sun gear assembly; the sun gear assembly includes a sun gear sleeve, a turntable, a hollow slider, a transition piece and a polishing disc; the sun gear sleeve is open up and down The convex-shaped connecting sleeve, the small end of which is fixed at the lower part of the mounting seat, and the large end is located outside the mounting seat; the shaft of the turntable is provided with a through hole, and the lower part is provided with a T-shaped groove; The driven shaft is worn on the sun gear sleeve, one end of which extends into the big end of the sun gear sleeve and is connected to the turntable; the big end of the sun gear sleeve is fixed with the sun gear; the upper part of the transition piece is rotatably installed on the hollow slide Inside the block, the polishing disc is fixedly connected with the transition connecting piece; the lower part of the transition connecting piece protrudes from the hollow slider, and the outer circumference of which is fixed with a sheathed planetary wheel.
Description
技术领域technical field
本实用新型涉及一种用于抛光的末端装置,具体涉及一种单传动行星抛光装置。The utility model relates to an end device for polishing, in particular to a single-drive planetary polishing device.
背景技术Background technique
由于非球面光学元件的优异性能,近年来,非球面光学元件在新一代光学系统中得到了广泛的应用。然而,由于非球面光学元件非一致曲率的特点,其所需的超精密加工技术一直制约着非球面的进一步发展及应用,如何大幅度的提高光学非球面的面形误差收敛速度是一项亟待解决的关键问题。Due to the excellent properties of aspherical optical elements, aspherical optical elements have been widely used in new-generation optical systems in recent years. However, due to the characteristics of non-uniform curvature of aspheric optical components, the required ultra-precision machining technology has always restricted the further development and application of aspheric surfaces. How to greatly improve the surface error convergence speed of optical aspheric surfaces is an urgent need. key issues to solve.
目前,计算机控制光学表面成形技术被广泛应用在非球面加工领域,该技术利用检测得到的定量面形误差数据,结合去除函数与预设的加工路径,按照一定的算法求得驻留时间,使得面形误差逐步的收敛,最终达到加工要求。At present, computer-controlled optical surface forming technology is widely used in the field of aspheric surface processing. This technology uses the quantitative surface error data obtained by detection, combined with the removal function and the preset processing path, and obtains the dwell time according to a certain algorithm, so that the The surface error gradually converges, and finally meets the processing requirements.
行星抛光技术是目前计算机控制光学表面成形技术中常用的一种抛光技术。但现有的行星抛光装置存在转动惯量大、抛光头结构复杂、动力传递不平稳等问题。Planetary polishing technology is a commonly used polishing technology in computer-controlled optical surface forming technology. However, the existing planetary polishing device has problems such as large rotational inertia, complicated structure of polishing head, and unstable power transmission.
例如,中国专利(申请号:CN200810051132.1)公开了一种光学元件的行星主动抛光装置及方法,该装置采用平行四连杆机构实现平转动,行星电机通过软轴驱动抛光模自转。但由于软轴传动的固有属性,导致其动力传递不平稳;且平行四连杆机构刚性较弱。For example, a Chinese patent (application number: CN200810051132.1) discloses a planetary active polishing device and method for optical components. The device adopts a parallel four-bar linkage mechanism to realize horizontal rotation, and the planetary motor drives the polishing die to rotate through a flexible shaft. However, due to the inherent properties of the flexible shaft transmission, its power transmission is not stable; and the rigidity of the parallel four-bar linkage is weak.
再如,中国专利(申请号:CN201410554563.5)公开了一种大口径非球面机器人行星抛光装置,该装置的自转与公转采用两台伺服电机分别驱动,公转传动机构实现行星运动的平转动,自转传动机构采用二级带传动,使自转电机固定。但二级带传动使得结构复杂,且摆臂的摆动使得运动惯量较大。Another example, Chinese patent (application number: CN201410554563.5) discloses a large-diameter aspheric robot planetary polishing device, the rotation and revolution of the device are driven by two servo motors respectively, and the revolution transmission mechanism realizes the horizontal rotation of the planetary motion, The autorotation transmission mechanism adopts a secondary belt drive to fix the autorotation motor. However, the secondary belt drive makes the structure complicated, and the swing of the swing arm makes the motion inertia larger.
实用新型内容Utility model content
本实用新型的目的是克服现有行星抛光装置传动不平稳、结构复杂、运动惯量大等不足,而提供一种单传动行星抛光装置。该抛光装置如结合计算机控制技术,可以实现高效高精度光学元件的抛光,适用于大口径非球面元件的精密抛光。The purpose of the utility model is to overcome the shortcomings of the existing planetary polishing device such as unstable transmission, complex structure and large motion inertia, and provide a single-transmission planetary polishing device. If the polishing device is combined with computer control technology, it can realize the polishing of high-efficiency and high-precision optical components, and is suitable for precision polishing of large-diameter aspherical components.
为实现上述目的,本实用新型提供的技术方案是:一种单传动行星抛光装置,其特殊之处在于,包括安装座以及设置在安装座上的驱动电机、主动轴、从动轴和太阳轮组件;驱动电机的输出轴与主动轴相连,主动轴通过传动机构与从动轴相连;所述太阳轮组件包括太阳轮套、转盘、空心滑块、过渡连接件和抛光盘;太阳轮套是上下均为开口的凸字形连接套,其小端固定设置在安装座的下部,大端位于安装座外部;转盘的轴心开设通孔,下部设有横向贯穿转盘的T字形槽;空心滑块的上端设有与所述T字形槽适配的卡槽,其上端卡入T字形槽内并可沿T字形槽移动;从动轴穿设在太阳轮套上,其一端经太阳轮套的小端伸入大端,并通过所述通孔与设置于太阳轮套大端内的转盘相连,带动转盘转动;太阳轮套大端的端头内壁固定安装设有内齿的太阳轮;过渡连接件的上部可旋转地安装在空心滑块内,抛光盘与过渡连接件固连;过渡连接件的下部伸出空心滑块,其外圆周固定套装与太阳轮相啮合的行星轮。In order to achieve the above purpose, the technical solution provided by the present utility model is: a single-transmission planetary polishing device, which is special in that it includes a mounting seat and a drive motor, a driving shaft, a driven shaft and a sun gear arranged on the mounting seat. assembly; the output shaft of the drive motor is connected with the driving shaft, and the driving shaft is connected with the driven shaft through the transmission mechanism; the sun gear assembly includes a sun gear sleeve, a turntable, a hollow slider, a transition piece and a polishing disc; the sun gear sleeve is a The top and bottom are open convex-shaped connecting sleeves, the small end is fixed at the lower part of the mounting seat, and the large end is located outside the mounting seat; the shaft center of the turntable is provided with a through hole, and the lower part is provided with a T-shaped groove that penetrates the turntable horizontally; the hollow slider The upper end of the shaft is provided with a card slot adapted to the T-shaped groove, and its upper end is clamped into the T-shaped groove and can move along the T-shaped groove; The small end extends into the large end, and is connected with the turntable arranged in the large end of the sun gear sleeve through the through hole to drive the turntable to rotate; the inner wall of the end of the large end of the sun gear sleeve is fixedly installed with a sun gear with internal teeth; transition connection The upper part of the piece is rotatably installed in the hollow slider, and the polishing disc is fixedly connected with the transition piece; the lower part of the transition piece protrudes from the hollow piece, and the outer circumference of the piece is fixedly sleeved with a planetary gear engaged with the sun gear.
进一步地,上述通孔的横截面为多边形,可以是长方形、正方形或正六边形等形状;所述从动轴与转盘连接的一端形状与所述通孔的形状匹配;上述太阳轮套的大端内壁设置转盘轴承,转盘轴承的内圈套装在转盘的外表面;所述转盘轴承与太阳轮之间还设有用于压紧转盘轴承的压圈,压圈的外壁与太阳轮套的大端内壁紧密贴合。通过设置转盘轴承,进一步减小转盘旋转的晃动,使其运行更加平稳。Further, the cross section of the above-mentioned through hole is a polygon, which can be a rectangle, a square or a regular hexagon; A turntable bearing is arranged on the inner wall of the end, and the inner ring of the turntable bearing is sleeved on the outer surface of the turntable; a pressure ring for pressing the turntable bearing is also arranged between the turntable bearing and the sun gear, and the outer wall of the pressure ring and the big end of the sun gear sleeve are arranged The inner walls fit tightly. By setting the turntable bearing, the shaking of the turntable rotation is further reduced, so that it runs more smoothly.
进一步地,上述过渡连接件与抛光盘铰接。通过球铰可以使抛光盘正压于镜面,保证被加工件抛光去除量的稳定。Further, the above-mentioned transition connecting piece is hinged with the polishing disc. Through the ball hinge, the polishing disc can be positively pressed against the mirror surface to ensure the stability of the polishing removal amount of the workpiece.
进一步地,上述从动轴为中空的阶梯轴,其上端安装上旋转接头;上述过渡连接件为气缸,气缸上端的进气口安装下旋转接头,下旋转接头通过管路与中空的从动轴下端连通;气缸下端的活塞杆与抛光盘铰接。Further, the above-mentioned driven shaft is a hollow stepped shaft, and a rotary joint is installed on its upper end; the above-mentioned transition connecting piece is a cylinder, and the air inlet at the upper end of the cylinder is equipped with a lower rotary joint, and the lower rotary joint is connected to the hollow driven shaft through a pipeline. The lower end is communicated; the piston rod at the lower end of the cylinder is hinged with the polishing disc.
进一步地,上述转盘的外圆周上端设有一圈用于转盘轴向定位的凸缘。Further, the upper end of the outer circumference of the turntable is provided with a ring of flanges for axial positioning of the turntable.
进一步地,上述传动机构为齿轮传动机构或带传动机构或链传动机构。Further, the above-mentioned transmission mechanism is a gear transmission mechanism or a belt transmission mechanism or a chain transmission mechanism.
进一步地,上述带传动机构包括设置在主动轴上的主动小带轮、设置在从动轴上的从动大带轮以及连接主动带轮和从动带轮的齿形带。齿形带传动具有吸振缓冲、传动平稳、传动比较准确、可以在大的轴间距传递动力。Further, the above-mentioned belt transmission mechanism includes a small driving pulley provided on the driving shaft, a large driven pulley provided on the driven shaft, and a toothed belt connecting the driving pulley and the driven pulley. The toothed belt drive has vibration absorption buffer, stable transmission, relatively accurate transmission, and can transmit power in a large distance between axes.
进一步地,上述主动轴和从动轴相互平行且间隔设置;上述安装座包括基座和固设在基座上表面的支撑壳,基座上开设用于安装主动轴的第一安装孔和安装太阳轮套的第二安装孔,支撑壳顶部开设用于安装驱动电机的第三安装孔。主动轴通过轴承安装在第一安装孔,太阳轮套的小端固定安装在第二安装孔。支撑壳将传动机构密封起来,防止齿形带碎屑落到镜面;采用支撑壳的结构,容易拆卸,可以方便的更换传动带轮,调节公自转速比。Further, the above-mentioned driving shaft and the driven shaft are parallel to each other and are arranged at intervals; the above-mentioned mounting seat includes a base and a support shell fixed on the upper surface of the base, and the base is provided with a first mounting hole for installing the driving shaft and an installation. The second mounting hole of the sun gear sleeve, and the third mounting hole for mounting the drive motor is provided on the top of the support shell. The driving shaft is installed in the first installation hole through the bearing, and the small end of the sun gear sleeve is fixedly installed in the second installation hole. The support shell seals the transmission mechanism to prevent the toothed belt debris from falling on the mirror surface; the structure of the support shell is easy to disassemble, and the transmission pulley can be easily replaced and the ratio of the public to the self-speed can be adjusted.
进一步地,上述过渡连接件的上部通过滚动轴承或滑动轴承安装在空心滑块内。Further, the upper part of the transition connecting piece is installed in the hollow sliding block through a rolling bearing or a sliding bearing.
同时,本实用新型还提供另一种单传动行星抛光装置,其特殊之处在于:包括安装座以及设置在安装座上的驱动电机、主动轴和太阳轮组件;所述太阳轮组件包括太阳轮套、转盘、空心滑块、过渡连接件和抛光盘;太阳轮套是上下均为开口的中空连接套,其一端固定设置在安装座的下部,另一端位于安装座外部;转盘的轴心开设通孔,下部设有横向贯穿转盘的T字形槽;空心滑块的上端设有与所述T字形槽适配的卡槽,其上端卡入T字形槽内并可沿T字形槽移动;主动轴的一端与驱动电机输出轴相连,其另一端穿过安装座、太阳轮套一端开口处后,伸入太阳轮套腔体内,并通过所述通孔与设置于太阳轮套内的转盘相连;太阳轮套另一端的端头内壁固定安装设有内齿的太阳轮;过渡连接件的上部可旋转地安装在空心滑块内,抛光盘与过渡连接件相连;过渡连接件的下部伸出空心滑块,其外圆周固定套装与太阳轮相啮合的行星轮。At the same time, the utility model also provides another single-drive planetary polishing device, which is special in that it includes a mounting seat and a drive motor, a driving shaft and a sun gear assembly arranged on the mounting seat; the sun gear assembly includes a sun gear Sleeve, turntable, hollow slider, transition connecting piece and polishing disc; sun gear sleeve is a hollow connecting sleeve with openings on both sides, one end of which is fixed at the lower part of the mounting seat, and the other end is located outside the mounting seat; the axis of the turntable is opened A through hole, the lower part is provided with a T-shaped slot that runs through the turntable horizontally; the upper end of the hollow slider is provided with a slot that fits with the T-shaped slot, and its upper end is snapped into the T-shaped slot and can move along the T-shaped slot; One end of the shaft is connected with the output shaft of the drive motor, and the other end passes through the mounting seat and the opening at one end of the sun gear sleeve, then extends into the sun gear sleeve cavity, and is connected to the turntable arranged in the sun gear sleeve through the through hole ; The inner wall of the end of the other end of the sun gear sleeve is fixedly installed with a sun gear with internal teeth; the upper part of the transition piece is rotatably installed in the hollow slider, and the polishing disc is connected with the transition piece; the lower part of the transition piece extends out A hollow slider, the outer circumference of which is fixedly sleeved with a planetary gear that meshes with the sun gear.
进一步地,所述安装座内开设有腔体,主动轴为中空的阶梯轴,其侧壁上开有第一排气孔;还包括设置在安装座腔体内排气组件,排气组件包括同轴依次设置在主动轴外侧的环形回转体和环形套体、设置在环形回转体和环形套体间的轴承;环形回转体与主动轴过盈配合,环形回转体上开有与第一排气孔连通的环形槽;环形套体外侧设有与环形槽连通的气嘴接头,安装座上开有与安装座腔体连通的气孔;过渡连接件为气缸,气缸上端的进气口安装旋转接头,所述旋转接头通过管路与中空的主动轴下端连通;所述太阳轮套腔体内设有转盘轴承,转盘轴承的内圈套装在转盘的外表面;所述转盘轴承与太阳轮之间还设有用于压紧转盘轴承的压圈,压圈的外壁与太阳轮套的内壁紧密贴合;所述过渡连接件与抛光盘铰接。Further, the mounting seat is provided with a cavity, the active shaft is a hollow stepped shaft, and a first exhaust hole is opened on its side wall; it also includes an exhaust assembly arranged in the cavity of the mounting seat, and the exhaust assembly includes the same The shaft is arranged in order on the annular revolving body and the annular sleeve body outside the driving shaft, and the bearing arranged between the annular revolving body and the annular sleeve body; an annular groove connected with the holes; the outer side of the annular sleeve body is provided with a gas nozzle joint that communicates with the annular groove, and the mounting seat is provided with a gas hole that communicates with the cavity of the mounting seat; the transition connecting piece is a cylinder, and the air inlet at the upper end of the cylinder is equipped with a rotary joint , the rotary joint is communicated with the lower end of the hollow drive shaft through a pipeline; a turntable bearing is arranged in the cavity of the sun gear sleeve, and the inner ring of the turntable bearing is sleeved on the outer surface of the turntable; there is also a connection between the turntable bearing and the sun gear A pressure ring is provided for compressing the turntable bearing, and the outer wall of the pressure ring is closely fitted with the inner wall of the sun gear sleeve; the transition connecting piece is hinged with the polishing disc.
与现有技术相比,本实用新型的优点是:Compared with the prior art, the advantages of the present utility model are:
1、本实用新型通过采用行星轮系结构,只用一个电机就实现抛光盘的公转和自转,使得抛光装置结构简单、重量轻、转动惯量小。1. By adopting the planetary gear train structure in the present invention, only one motor is used to realize the revolution and rotation of the polishing disc, which makes the polishing device simple in structure, light in weight and small in moment of inertia.
2、本实用新型通过上旋转接头、从动轴的中心孔和下旋转接头向气缸供压缩气,控制抛光盘的抛光压力;再通过球铰可以使抛光盘正压于镜面,有效保证被加工件抛光去除量的稳定。2. The utility model supplies compressed air to the cylinder through the upper rotary joint, the central hole of the driven shaft and the lower rotary joint to control the polishing pressure of the polishing disc; and then through the ball hinge, the polishing disc can be positively pressed on the mirror surface, effectively ensuring the processed Parts polishing removal stability.
3、本实用新型采用传动机构和太阳轮组件,可以通过同时更换太阳轮和行星轮,改变其齿数,方便地实现对公自转转速的微调;也可以通过更换行星轮的齿数方便地改变抛光盘的偏心距。3. The utility model adopts the transmission mechanism and the sun gear assembly, and the number of teeth of the sun gear and the planetary gear can be changed at the same time, so that the fine adjustment of the revolution speed can be easily realized; the polishing disc can also be conveniently changed by changing the number of teeth of the planetary gear. eccentricity.
4、本实用新型抛光装置结合计算机控制技术,可以实现高效高精度光学元件的抛光,适用于大口径非球面元件的精密抛光。4. The polishing device of the present invention can realize the polishing of high-efficiency and high-precision optical elements by combining with the computer control technology, and is suitable for the precise polishing of large-diameter aspherical elements.
附图说明Description of drawings
图1是本实用新型抛光装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the polishing device of the present utility model;
图2是本实用新型抛光装置转盘的轴侧图;Fig. 2 is the axial side view of the turntable of the polishing device of the present invention;
图3是本实用新型抛光装置空心滑块的轴侧图;3 is a perspective view of the hollow slider of the polishing device of the present invention;
图4是本实用新型抛光装置实施例一的正剖图;4 is a front sectional view of Embodiment 1 of the polishing device of the present invention;
图5是本实用新型抛光装置实施例二的正剖图;Fig. 5 is the front sectional view of the second embodiment of the polishing device of the present invention;
图6是本实用新型抛光装置实施例三的正剖图;6 is a front sectional view of
图7是本实用新型抛光装置实施例四的正剖图;7 is a front sectional view of
图8是本实用新型抛光装置实施例五的正剖图;8 is a front sectional view of
图9是图8的Ⅰ处局部放大图。FIG. 9 is a partial enlarged view of part I of FIG. 8 .
图中各标号的说明如下:The description of each label in the figure is as follows:
1—安装座,11—基座、12—支撑壳;1—mounting seat, 11—base, 12—supporting shell;
2—驱动电机;2—drive motor;
3—主动轴,31-第一排气孔;3—drive shaft, 31—first exhaust hole;
4—传动机构,41—主动小带轮、42—齿形带、43—从动大带轮;4—transmission mechanism, 41—active small pulley, 42—toothed belt, 43—driven large pulley;
5—从动轴,51—上旋转接头;5—driven shaft, 51—upper rotary joint;
6—太阳轮组件;6—Sun gear assembly;
61—太阳轮套,611—转盘轴承、612—压圈、613—太阳轮;61—Sun gear sleeve, 611—Turntable bearing, 612—Pressure ring, 613—Sun gear;
62—转盘,621—通孔、622—T字形槽;62—turntable, 621—through hole, 622—T-shaped slot;
63—空心滑块;63—Hollow slider;
64—过渡连接件,641—行星轮、642—下旋转接头;64—transition connecting piece, 641—planet gear, 642—lower rotary joint;
65—抛光盘;65—polishing disc;
7-排气组件,71-环形回转体,711-环形槽,72-环形套体,74-气嘴接头,75-气孔。7-Exhaust assembly, 71-Annular rotary body, 711-Annular groove, 72-Annular sleeve, 74-Air nozzle joint, 75-Air hole.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例一Example 1
如图1、图4所示,本实施例提供一种单传动行星抛光装置,包括安装座1、驱动电机2、主动轴3、传动机构4、从动轴5和太阳轮组件6;太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65。As shown in Figures 1 and 4, this embodiment provides a single-drive planetary polishing device, including a mounting seat 1, a
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设用于安装主动轴3的第一安装孔和安装太阳轮套61的第二安装孔,支撑壳12顶部开设用于安装驱动电机2的第三安装孔。从动轴5平行于主动轴3间隔设置在安装座1内。The mounting seat 1 includes a
太阳轮套61是上下均为开口的凸字形连接套,其小端固定设置在安装座1的下部,大端位于安装座1外部。The
驱动电机2的输出轴与主动轴3通过联轴器相连,主动轴3通过传动机构4与从动轴5相连。传动机构4为带传动机构,具体包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的齿形带42。The output shaft of the
如图2所示,转盘62的轴心开设通孔621,下部设有横向贯穿转盘62的T字形槽622;如图3所示,空心滑块63的上端设有与T字形槽622适配的卡槽,其上端卡入T字形槽622内并可沿T字形槽622移动;当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through
从动轴5通过轴承穿设在太阳轮套61上,其一端经太阳轮套61的小端伸入大端,并通过通孔621与设置于太阳轮套61大端内的转盘62相连,带动转盘62转动。The driven
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;过渡连接件64的上部通过滚动轴承安装在空心滑块63内,抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The inner wall of the big end of the
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving
主动轴3通过传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转。The driving
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘61的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the
也可以通过同时更换太阳轮613和行星轮641,改变其齿数,方便地实现对公自转转速的微调。The number of teeth of the
实施例二
如图1、图5所示,本实施例提供一种单传动行星抛光装置,包括安装座1、驱动电机2、主动轴3、传动机构4、从动轴5和太阳轮组件6;从动轴5为中空的阶梯轴,其上端安装上旋转接头51。太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65。As shown in Figures 1 and 5, this embodiment provides a single-drive planetary polishing device, including a mounting seat 1, a
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设用于安装主动轴3的第一安装孔和安装太阳轮套61的第二安装孔,支撑壳12顶部开设用于安装驱动电机2的第三安装孔。从动轴5平行于主动轴3间隔设置在安装座1内。The mounting seat 1 includes a
太阳轮套61是上下均为开口的凸字形连接套,其小端固定设置在安装座1的下部,大端位于安装座1外部。过渡连接件64为气缸,气缸上端的进气口安装下旋转接头642,下旋转接头642通过管路与中空的从动轴5下端连通。The
驱动电机2的输出轴与主动轴3通过联轴器相连,主动轴3通过传动机构4与从动轴5相连。传动机构4为带传动机构,具体包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的齿形带42。The output shaft of the
如图2所示,转盘62的轴心开设通孔621,下部设有横向贯穿转盘62的T字形槽622;如图3所示,空心滑块63的上端设有与T字形槽622适配的卡槽,其上端卡入T字形槽622内并可沿T字形槽622移动;当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through
从动轴5通过轴承穿设在太阳轮套61上,其一端经太阳轮套61的小端伸入大端,并通过通孔621与设置于太阳轮套61大端内的转盘62相连,带动转盘62转动。The driven
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;过渡连接件64的上部通过滚动轴承安装在空心滑块63内,抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The inner wall of the big end of the
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving
主动轴3通过传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转。The driving
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘61的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the
也可以通过同时更换太阳轮613和行星轮641,改变其齿数,方便地实现对公自转转速的微调。The number of teeth of the
还可通过上旋转接头51、从动轴5的中心孔和下旋转接头642向气缸供压缩气,控制抛光盘65的抛光压力。Compressed air can also be supplied to the cylinder through the upper rotary joint 51 , the central hole of the driven
实施例三
如图1、图6所示,本实施例提供一种单传动行星抛光装置,包括安装座1、驱动电机2、主动轴3、传动机构4、从动轴5和太阳轮组件6;太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65。As shown in Figures 1 and 6, this embodiment provides a single-drive planetary polishing device, including a mounting seat 1, a
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设用于安装主动轴3的第一安装孔和安装太阳轮套61的第二安装孔,支撑壳12顶部开设用于安装驱动电机2的第三安装孔。从动轴5平行于主动轴3间隔设置在安装座1内。The mounting seat 1 includes a
太阳轮套61是上下均为开口的凸字形连接套,其小端固定设置在安装座1的下部,大端位于安装座1外部。The
驱动电机2的输出轴与主动轴3通过联轴器相连,主动轴3通过传动机构4与从动轴5相连。传动机构4为带传动机构,具体包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的齿形带42。The output shaft of the
如图2所示,转盘62的轴心开设横截面为正方形的通孔621,下部设有横向贯穿转盘62的T字形槽622;如图3所示,空心滑块63的上端设有与T字形槽622适配的卡槽,其上端卡入T字形槽622内并可沿T字形槽622移动;当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through
从动轴5通过轴承穿设在太阳轮套61上,其与转盘62连接的一端形状与通孔621的形状匹配;该端部经太阳轮套61的小端伸入大端,并插接在方形通孔621内,使从动轴5能够带动设置于太阳轮套61大端内的转盘62旋转;也可以将从动轴5的端部与通孔621过盈配合或焊接等其他方式固定连接。相比于固连接连的方式,插接更便于转盘62的拆卸更换。The driven
太阳轮套61的大端内壁设置转盘轴承611,转盘轴承611的内圈套装在转盘62的外表面;转盘62的外圆周上端设有一圈用于转盘62轴向定位的凸缘。The inner wall of the big end of the
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;转盘轴承611与太阳轮613之间设有用于压紧转盘轴承611的压圈612,压圈612的外壁与太阳轮套61的大端内壁紧密贴合。The inner wall of the big end of the
过渡连接件64的上部通过滚动轴承安装在空心滑块63内,抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The upper part of the
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving
主动轴3通过传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转。The driving
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘61的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the
也可以通过同时更换太阳轮613和行星轮641,改变其齿数,方便地实现对公自转转速的微调。The number of teeth of the
实施例四
如图1、图7所示,本实施例提供一种单传动行星抛光装置,包括安装座1、驱动电机2、主动轴3、传动机构4、从动轴5和太阳轮组件6;从动轴5为中空的阶梯轴,其上端安装上旋转接头51。太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65。As shown in Figures 1 and 7, this embodiment provides a single-drive planetary polishing device, including a mounting seat 1, a
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设用于安装主动轴3的第一安装孔和安装太阳轮套61的第二安装孔,支撑壳12顶部开设用于安装驱动电机2的第三安装孔。从动轴5平行于主动轴3间隔设置在安装座1内。The mounting seat 1 includes a
太阳轮套61是上下均为开口的凸字形连接套,其小端固定设置在安装座1的下部,大端位于安装座1外部。过渡连接件64为气缸,气缸上端的进气口安装下旋转接头642,下旋转接头642通过管路与中空的从动轴5下端连通。The
驱动电机2的输出轴与主动轴3通过联轴器相连,主动轴3通过传动机构4与从动轴5相连。传动机构4为带传动机构,具体包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的齿形带42。The output shaft of the
如图2所示,转盘62的轴心开设横截面为正方形的通孔621,下部设有横向贯穿转盘62的T字形槽622;如图3所示,空心滑块63的上端设有与T字形槽622适配的卡槽,其上端卡入T字形槽622内并可沿T字形槽622移动;当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through
从动轴5通过轴承穿设在太阳轮套61上,其与转盘62连接的一端形状与通孔621的形状匹配;该端部经太阳轮套61的小端伸入大端,并插接在方形通孔621内,使从动轴5能够带动设置于太阳轮套61大端内的转盘62旋转;也可以将从动轴5的端部与通孔621过盈配合或焊接等其他方式固定连接。相比于固连接连的方式,插接更便于转盘62的拆卸更换。The driven
太阳轮套61的大端内壁设置转盘轴承611,转盘轴承611的内圈套装在转盘62的外表面;转盘62的外圆周上端设有一圈用于转盘62轴向定位的凸缘。The inner wall of the big end of the
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;转盘轴承611与太阳轮613之间设有用于压紧转盘轴承611的压圈612,压圈612的外壁与太阳轮套61的大端内壁紧密贴合。The inner wall of the big end of the
过渡连接件64的上部通过滚动轴承安装在空心滑块63内,抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The upper part of the
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving
主动轴3通过传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转。The driving
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘61的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the
也可以通过同时更换太阳轮613和行星轮641,改变其齿数,方便地实现对公自转转速的微调。The number of teeth of the
还可通过上旋转接头51、从动轴5的中心孔和下旋转接头642向气缸供压缩气,控制抛光盘65的抛光压力。Compressed air can also be supplied to the cylinder through the upper rotary joint 51 , the central hole of the driven
实施例五
如图1、图8所示,本实施例提供一种单传动行星抛光装置,包括安装座1、驱动电机2、主动轴3和太阳轮组件6;主动轴3为中空的阶梯轴,其侧壁上开有第一排气孔31。太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65。As shown in FIG. 1 and FIG. 8 , this embodiment provides a single-drive planetary polishing device, including a mounting seat 1, a
安装座1顶部开设用于安装驱动电机2的第三安装孔,其下部开设有安装主动轴3的第一安装孔;安装座1内开设有腔体,腔体内设有排气组件,如图9所示,排气组件7包括同轴依次设置在主动轴3外侧的环形回转体71和环形套体72、设置在环形回转体和环形套体间的轴承;环形回转体71与主动轴3过盈配合,环形回转体71上开有与第一排气孔31连通的环形槽711;环形套体72外侧设有与环形槽711连通的气嘴接头74,安装座1上开有与安装座腔体连通的气孔75;The top of the mounting seat 1 is provided with a third mounting hole for installing the
太阳轮套61是上下均为开口的中空连接套,其一端固定设置在安装座1的下部,另一端位于安装座1外部。过渡连接件64为气缸,气缸上端的进气口安装下旋转接头642,下旋转接头642通过管路与中空的主动轴3下端连通。The
如图2所示,转盘62的轴心开设横截面为正方形的通孔621,下部设有横向贯穿转盘62的T字形槽622;如图3所示,空心滑块63的上端设有与T字形槽622适配的卡槽,其上端卡入T字形槽622内并可沿T字形槽622移动;当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through
主动轴3的一端与驱动电机2输出轴通过联轴器连接,主动轴3通过轴承设置在安装座内,主动轴3的另一端穿过安装座1、太阳轮套61一端开口处后,伸入太阳轮套61腔体内,并插接在方形通孔621与设置于太阳轮套61内的转盘62相连,使主动轴3能带动设置于太阳轮套61腔体内的转盘62旋转,也可以将主动轴3的端部与通孔621过盈配合或焊接等其他方式固定连接。相比于固连接连的方式,插接更便于转盘62的拆卸更换。One end of the driving
太阳轮套61腔体内壁设置转盘轴承611,转盘轴承611的内圈套装在转盘62的外表面;转盘62的外圆周上端设有一圈用于转盘62轴向定位的凸缘。The inner wall of the
太阳轮套61另一端的端头内壁固定安装设有内齿的太阳轮613;转盘轴承611与太阳轮613之间设有用于压紧转盘轴承611的压圈612,压圈612的外壁与太阳轮套61的内壁紧密贴合。The inner wall of the end of the other end of the
过渡连接件64的上部通过滚动轴承安装在空心滑块63内,抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The upper part of the
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving
主动轴3带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕主动轴3公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕主动轴3公转;抛光盘65在公转的同时,绕其中心轴线自转。The
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘61的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the
也可以通过同时更换太阳轮613和行星轮641,改变其齿数,方便地实现对公自转转速的微调。The number of teeth of the
还可通过安装座上的气孔75、安装座腔体内的气嘴接头74、环形槽711、第一排气孔31、主动轴3的中心孔和下旋转接头642向气缸供压缩气,控制抛光盘65的抛光压力。Compressed air can also be supplied to the cylinder through the
以上仅是对本实用新型的优选实施方式进行了描述,并不将本实用新型的技术方案限制于此,本领域技术人员在本实用新型的主要技术构思的基础上所作的任何公知变形都属于本实用新型所要保护的技术范畴。The above only describes the preferred embodiments of the present invention, and does not limit the technical solutions of the present invention to this. Any known deformations made by those skilled in the art on the basis of the main technical concept of the present invention belong to the present invention. The technical scope to be protected by the utility model.
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CN110000682A (en) * | 2019-04-03 | 2019-07-12 | 中国科学院西安光学精密机械研究所 | A kind of single-drive planetary polishing device |
CN110000682B (en) * | 2019-04-03 | 2024-04-05 | 中国科学院西安光学精密机械研究所 | Single-transmission planetary polishing device |
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