CN110026899A - A kind of planetary polishing device - Google Patents
A kind of planetary polishing device Download PDFInfo
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- CN110026899A CN110026899A CN201910266143.XA CN201910266143A CN110026899A CN 110026899 A CN110026899 A CN 110026899A CN 201910266143 A CN201910266143 A CN 201910266143A CN 110026899 A CN110026899 A CN 110026899A
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- 238000005498 polishing Methods 0.000 title claims abstract description 96
- 230000005540 biological transmission Effects 0.000 claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 230000007704 transition Effects 0.000 claims abstract description 39
- 238000009434 installation Methods 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明涉及用于抛光的末端装置,针对现有行星抛光装置传动不平稳、结构复杂、运动惯量大等缺陷,提供一种行星抛光装置。该装置包括安装座、驱动电机、主动轴、从动轴和太阳轮组件;太阳轮组件包括太阳轮套、转盘、空心滑块、过渡连接件和抛光盘;太阳轮套是上下均为开口的凸字形连接套,其小端可旋转地设置在安装座下部,大端位于安装座外部;主动轴通过第一传动机构与从动轴相连;主动轴通过第二传动机构与太阳轮套相连;转盘轴心开设通孔,下部设有T字形槽;空心滑块上端设有卡槽;从动轴穿设在太阳轮套上,一端与转盘相连;太阳轮套大端固装太阳轮;过渡连接件上部可旋转地安装在空心滑块内;过渡连接件下部外圆周套装行星轮。
The invention relates to an end device for polishing, and provides a planetary polishing device aiming at the defects of unstable transmission, complex structure and large motion inertia of the existing planetary polishing device. The device includes a mounting seat, a drive motor, a driving shaft, a driven shaft and a sun gear assembly; the sun gear assembly includes a sun gear sleeve, a turntable, a hollow slider, a transition piece and a polishing disc; the sun gear sleeve is open up and down The convex-shaped connecting sleeve, the small end of which is rotatably arranged at the lower part of the mounting seat, and the large end is located outside the mounting seat; the driving shaft is connected with the driven shaft through the first transmission mechanism; the driving shaft is connected with the sun gear sleeve through the second transmission mechanism; The shaft of the turntable is provided with a through hole, and the lower part is provided with a T-shaped groove; the upper end of the hollow slider is provided with a clamping groove; the driven shaft is penetrated on the sun gear sleeve, and one end is connected with the turntable; the sun gear is fixed at the big end of the sun gear sleeve; transition; The upper part of the connecting piece is rotatably installed in the hollow sliding block; the outer circumference of the lower part of the transition piece is sleeved with a planetary wheel.
Description
技术领域technical field
本发明涉及一种用于抛光的末端装置,具体涉及一种行星抛光装置。The invention relates to an end device for polishing, in particular to a planetary polishing device.
背景技术Background technique
由于非球面光学元件的优异性能,近年来,非球面光学元件在新一代光学系统中得到了广泛的应用。然而,由于非球面光学元件非一致曲率的特点,其所需的超精密加工技术一直制约着非球面的进一步发展及应用,如何大幅度的提高光学非球面的面形误差收敛速度是一项亟待解决的关键问题。Due to the excellent properties of aspherical optical elements, aspherical optical elements have been widely used in new-generation optical systems in recent years. However, due to the characteristics of non-uniform curvature of aspheric optical components, the required ultra-precision machining technology has always restricted the further development and application of aspheric surfaces. How to greatly improve the surface error convergence speed of optical aspheric surfaces is an urgent need. key issues to solve.
目前,计算机控制光学表面成形技术被广泛应用在非球面加工领域,该技术利用检测得到的定量面形误差数据,结合去除函数与预设的加工路径,按照一定的算法求得驻留时间,使得面形误差逐步的收敛,最终达到加工要求。At present, computer-controlled optical surface forming technology is widely used in the field of aspheric surface processing. This technology uses the quantitative surface error data obtained by detection, combined with the removal function and the preset processing path, and obtains the dwell time according to a certain algorithm, so that the The surface error gradually converges, and finally meets the processing requirements.
行星抛光技术是目前计算机控制光学表面成形技术中常用的一种抛光技术。但现有的行星抛光装置存在转动惯量大、抛光头结构复杂、动力传递不平稳等问题。Planetary polishing technology is a commonly used polishing technology in computer-controlled optical surface forming technology. However, the existing planetary polishing device has problems such as large rotational inertia, complicated structure of polishing head, and unstable power transmission.
例如,中国专利(申请号:CN200810051132.1)公开了一种光学元件的行星主动抛光装置及方法,该装置采用平行四连杆机构实现平转动,行星电机通过软轴驱动抛光模自转。但由于软轴传动的固有属性,导致其动力传递不平稳;且平行四连杆机构刚性较弱。For example, a Chinese patent (application number: CN200810051132.1) discloses a planetary active polishing device and method for optical components. The device adopts a parallel four-bar linkage mechanism to realize horizontal rotation, and the planetary motor drives the polishing die to rotate through a flexible shaft. However, due to the inherent properties of the flexible shaft transmission, its power transmission is not stable; and the rigidity of the parallel four-bar linkage is weak.
再如,中国专利(申请号:CN201410554563.5)公开了一种大口径非球面机器人行星抛光装置,该装置的自转与公转采用两台伺服电机分别驱动,公转传动机构实现行星运动的平转动,自转传动机构采用二级带传动,使自转电机固定。但二级带传动使得结构复杂,且摆臂的摆动使得运动惯量较大。Another example, Chinese patent (application number: CN201410554563.5) discloses a large-diameter aspheric robot planetary polishing device, the rotation and revolution of the device are driven by two servo motors respectively, and the revolution transmission mechanism realizes the horizontal rotation of the planetary motion, The autorotation transmission mechanism adopts a secondary belt drive to fix the autorotation motor. However, the secondary belt drive makes the structure complicated, and the swing of the swing arm makes the motion inertia larger.
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有行星抛光装置传动不平稳、结构复杂、运动惯量大等不足,而提供一种行星抛光装置。该抛光装置如结合计算机控制技术,可以实现高效高精度光学元件的抛光,适用于大口径非球面元件的精密抛光。The purpose of the present invention is to overcome the shortcomings of the existing planetary polishing device such as unstable transmission, complex structure and large motion inertia, and provide a planetary polishing device. If the polishing device is combined with computer control technology, it can realize the polishing of high-efficiency and high-precision optical components, and is suitable for precision polishing of large-diameter aspherical components.
为实现上述目的,本发明提供的技术方案是:一种行星抛光装置,其特殊之处在于:包括安装座以及设置在安装座上的驱动电机、主动轴、从动轴和太阳轮组件;所述太阳轮组件包括太阳轮套、转盘、空心滑块、过渡连接件和抛光盘;太阳轮套是上下均为开口的凸字形连接套,其小端可旋转地设置在安装座的下部,大端位于安装座外部;驱动电机的输出轴与主动轴相连;主动轴通过第一传动机构与从动轴相连;主动轴通过第二传动机构与太阳轮套相连;转盘的轴心开设通孔,下部设有横向贯穿转盘的T字形槽;空心滑块的上端设有与所述T字形槽适配的卡槽,其上端卡入T字形槽内并可沿T字形槽移动;从动轴穿设在太阳轮套上,其一端经太阳轮套的小端伸入大端,并通过所述通孔与设置于太阳轮套大端内的转盘相连,带动转盘转动;太阳轮套大端的端头内壁固定安装设有内齿的太阳轮;过渡连接件的上部可旋转地安装在空心滑块内,抛光盘与过渡连接件相连;过渡连接件的下部伸出空心滑块,其外圆周固定套装与太阳轮相啮合的行星轮。In order to achieve the above purpose, the technical solution provided by the present invention is: a planetary polishing device, which is special in that it includes a mounting seat and a drive motor, a driving shaft, a driven shaft and a sun gear assembly arranged on the mounting seat; The sun gear assembly includes a sun gear sleeve, a turntable, a hollow slider, a transition connection and a polishing disc; the sun gear sleeve is a convex connection sleeve with openings on both sides, and its small end is rotatably arranged at the lower part of the mounting seat, and the large The output shaft of the driving motor is connected with the driving shaft; the driving shaft is connected with the driven shaft through the first transmission mechanism; the driving shaft is connected with the sun gear sleeve through the second transmission mechanism; The lower part is provided with a T-shaped slot that runs through the turntable horizontally; the upper end of the hollow slider is provided with a slot that fits with the T-shaped slot, and its upper end is snapped into the T-shaped slot and can move along the T-shaped slot; the driven shaft passes through the T-shaped slot. It is arranged on the sun gear sleeve, one end of the sun gear sleeve extends into the large end through the small end of the sun gear sleeve, and is connected with the turntable arranged in the large end of the sun gear sleeve through the through hole, so as to drive the turntable to rotate; The inner wall of the head is fixedly installed with a sun gear with internal teeth; the upper part of the transition piece is rotatably installed in the hollow slider, and the polishing disc is connected with the transition piece; the lower part of the transition piece protrudes from the hollow slide, and its outer circumference is fixed Set of planet gears that mesh with the sun gear.
进一步地,上述通孔的横截面为多边形,可以是长方形、正方形或正六边形等形状;所述从动轴与转盘连接的一端形状与所述通孔的形状匹配;所述太阳轮套的大端内壁设置转盘轴承,转盘轴承的内圈套装在转盘的外表面;所述转盘轴承与太阳轮之间还设有用于压紧转盘轴承的压圈,压圈的外壁与太阳轮套的大端内壁紧密贴合。通过设置转盘轴承,进一步减小转盘旋转的晃动,使其运行更加平稳。Further, the cross-section of the above-mentioned through hole is a polygon, which can be in the shape of a rectangle, a square or a regular hexagon; the shape of one end of the driven shaft connected to the turntable matches the shape of the through hole; A turntable bearing is arranged on the inner wall of the big end, and the inner ring of the turntable bearing is sleeved on the outer surface of the turntable; a pressure ring for pressing the turntable bearing is also arranged between the turntable bearing and the sun gear. The inner wall of the end fits tightly. By setting the turntable bearing, the shaking of the turntable rotation is further reduced, so that it runs more smoothly.
进一步地,上述过渡连接件与抛光盘铰接。通过球铰可以使抛光盘正压于镜面,保证被加工件抛光去除量的稳定。Further, the above-mentioned transition connecting piece is hinged with the polishing disc. Through the ball hinge, the polishing disc can be positively pressed against the mirror surface to ensure the stability of the polishing removal amount of the workpiece.
进一步地,上述从动轴为中空的阶梯轴,其上端安装上旋转接头;上述过渡连接件为气缸,气缸上端的进气口安装下旋转接头,下旋转接头通过管路与中空的从动轴下端连通。Further, the above-mentioned driven shaft is a hollow stepped shaft, and a rotary joint is installed on its upper end; the above-mentioned transition connecting piece is a cylinder, and the air inlet at the upper end of the cylinder is equipped with a lower rotary joint, and the lower rotary joint is connected to the hollow driven shaft through a pipeline. Connected at the bottom.
进一步地,上述转盘的外圆周上端设有一圈用于转盘轴向定位的凸缘。Further, the upper end of the outer circumference of the turntable is provided with a ring of flanges for axial positioning of the turntable.
进一步地,上述第一传动机构为齿轮传动机构或带传动机构或链传动机构;上述第二传动机构为齿轮传动机构或带传动机构或链传动机构。Further, the above-mentioned first transmission mechanism is a gear transmission mechanism or a belt transmission mechanism or a chain transmission mechanism; the above-mentioned second transmission mechanism is a gear transmission mechanism or a belt transmission mechanism or a chain transmission mechanism.
进一步地,上述第一传动机构包括设置在主动轴上的主动小带轮、设置在从动轴上的从动大带轮以及连接主动小带轮和从动大带轮的第一齿形带。齿形带传动具有吸振缓冲、传动平稳、传动比较准确、可以在大的轴间距传递动力。Further, the above-mentioned first transmission mechanism includes a small driving pulley provided on the driving shaft, a large driven pulley provided on the driven shaft, and a first toothed belt connecting the small driving pulley and the large driven pulley. . The toothed belt drive has vibration absorption buffer, stable transmission, relatively accurate transmission, and can transmit power in a large distance between axes.
进一步地,上述第二传动机构包括设置在主动轴上的主动大带轮、套装在从动轴上且与太阳轮套固连的带轮座、安装在带轮座上的从动小带轮以及连接主动大带轮和从动小带轮的第二齿形带。第二传动机构使太阳轮旋转,并可以通过与太阳轮啮合的行星轮调节抛光盘的公自转速比。Further, the above-mentioned second transmission mechanism includes a large active pulley arranged on the driving shaft, a pulley seat sleeved on the driven shaft and fixedly connected with the sun gear sleeve, and a small driven pulley installed on the pulley seat. and a second toothed belt connecting the driving large pulley and the driven small pulley. The second transmission mechanism rotates the sun gear, and can adjust the revolution ratio of the buffing disc between the common and the self through the planetary gear meshed with the sun gear.
进一步地,上述主动轴和从动轴相互平行且间隔设置;所述安装座包括基座和固设在基座上表面的支撑壳,基座上开设用于安装主动轴的第一安装孔和安装太阳轮套的第二安装孔,支撑壳顶部开设用于安装驱动电机的第三安装孔。主动轴通过轴承安装在第一安装孔,太阳轮套的小端固定安装在第二安装孔。支撑壳将第一传动机构和第二传动机构密封起来,防止齿形带碎屑落到镜面;采用支撑壳的结构,容易拆卸,可以方便的更换传动带轮,调节公自转速比。Further, the above-mentioned driving shaft and the driven shaft are parallel to each other and arranged at intervals; the mounting seat includes a base and a support shell fixed on the upper surface of the base, and the base is provided with a first mounting hole for installing the driving shaft and A second installation hole for installing the sun gear sleeve is provided, and a third installation hole for installing the drive motor is provided on the top of the support shell. The driving shaft is installed in the first installation hole through the bearing, and the small end of the sun gear sleeve is fixedly installed in the second installation hole. The support shell seals the first transmission mechanism and the second transmission mechanism to prevent the toothed belt debris from falling on the mirror surface; the structure of the support shell is easy to disassemble, and the transmission pulley can be easily replaced, and the public-to-self speed ratio can be adjusted.
进一步地,上述过渡连接件的上部通过滚动轴承或滑动轴承安装在空心滑块内;所述太阳轮套的小端通过滚动轴承或滑动轴承安装在所述第二安装孔内。Further, the upper part of the transition piece is installed in the hollow slider through a rolling bearing or a sliding bearing; the small end of the sun gear sleeve is installed in the second installation hole through a rolling bearing or a sliding bearing.
与现有技术相比,本发明的优点是:Compared with the prior art, the advantages of the present invention are:
1、本发明采用行星轮系结构,只用一个电机就实现抛光盘的公转和自转,使得抛光装置结构简单、重量轻、转动惯量小。1. The present invention adopts a planetary gear train structure, and only one motor is used to realize the revolution and rotation of the polishing disc, so that the polishing device has a simple structure, light weight and small moment of inertia.
2、本发明采用第一传动机构、第二传动机构和太阳轮组件,可以通过更换齿轮或带轮方便的调节抛光盘的偏心距和公自转速比。2. The present invention adopts the first transmission mechanism, the second transmission mechanism and the sun gear assembly, which can conveniently adjust the eccentricity of the polishing disc and the ratio of the revolution to the revolution by replacing the gears or pulleys.
3、本发明通过上旋转接头、从动轴的中心孔和下旋转接头向气缸供压缩气,控制抛光盘的抛光压力;再通过球铰可以使抛光盘正压于镜面,有效保证被加工件抛光去除量的稳定。3. The present invention supplies compressed air to the cylinder through the upper rotary joint, the central hole of the driven shaft and the lower rotary joint to control the polishing pressure of the polishing disc; and then the polishing disc can be positively pressed against the mirror surface through the ball hinge, effectively ensuring the workpiece to be processed. Consistent polishing removal.
4、本发明的抛光装置结合计算机控制技术,可以实现高效高精度光学元件的抛光,适用于大口径非球面元件的精密抛光。4. The polishing device of the present invention can realize the polishing of high-efficiency and high-precision optical elements in combination with computer control technology, and is suitable for precision polishing of large-diameter aspherical elements.
附图说明Description of drawings
图1是本发明抛光装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the polishing device of the present invention;
图2是本发明抛光装置转盘的轴侧图;Fig. 2 is the isometric view of the turntable of the polishing device of the present invention;
图3是本发明抛光装置空心滑块的轴侧图;3 is a perspective view of the hollow slider of the polishing device of the present invention;
图4是本发明抛光装置实施例一的正剖图;4 is a front sectional view of Embodiment 1 of the polishing apparatus of the present invention;
图5是本发明抛光装置实施例二的正剖图;5 is a front sectional view of Embodiment 2 of the polishing apparatus of the present invention;
图6是本发明抛光装置实施例三的正剖图;6 is a front sectional view of Embodiment 3 of the polishing apparatus of the present invention;
图7是本发明抛光装置实施例四的正剖图。FIG. 7 is a front sectional view of Embodiment 4 of the polishing apparatus of the present invention.
图中各标号的说明如下:The description of each label in the figure is as follows:
1—安装座,11—基座、12—支撑壳;1—mounting seat, 11—base, 12—supporting shell;
2—驱动电机;2—drive motor;
3—主动轴;3—Drive shaft;
4—第一传动机构,41—主动小带轮、42—第一齿形带、43—从动大带轮;4—the first transmission mechanism, 41—the active small pulley, 42—the first toothed belt, 43—the driven large pulley;
5—从动轴,51—上旋转接头;5—driven shaft, 51—upper rotary joint;
6—太阳轮组件;6—Sun gear assembly;
61—太阳轮套,611—转盘轴承、612—压圈、613—太阳轮;61—Sun gear sleeve, 611—Turntable bearing, 612—Pressure ring, 613—Sun gear;
62—转盘,621—通孔、622—T字形槽;62—turntable, 621—through hole, 622—T-shaped slot;
63—空心滑块;63—Hollow slider;
64—过渡连接件,641—行星轮、642—下旋转接头;64—transition connecting piece, 641—planet gear, 642—lower rotary joint;
65—抛光盘;65—polishing disc;
7—第二传动机构,71—主动大带轮、72—第二齿形带、73—从动小带轮、74—带轮座。7—the second transmission mechanism, 71—the large active pulley, 72—the second toothed belt, 73—the small driven pulley, 74—the pulley seat.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例一Example 1
如图1、图4所示,本实施例提供一种行星抛光装置,包括安装座1、驱动电机2、主动轴3、第一传动机构4、第二传动机构7、从动轴5和太阳轮组件6。As shown in FIGS. 1 and 4 , this embodiment provides a planetary polishing device, including a mounting seat 1, a drive motor 2, a driving shaft 3, a first transmission mechanism 4, a second transmission mechanism 7, a driven shaft 5 and a sun Wheel assembly 6.
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设第一安装孔和第二安装孔,支撑壳12顶部开设第三安装孔。驱动电机2安装在的支撑壳12的第三安装孔,主动轴3通过轴承安装在第一安装孔;从动轴5平行于主动轴3间隔设置在安装座1内。The mounting base 1 includes a base 11 and a support shell 12 fixed on the upper surface of the base 11 . The base 11 defines a first mounting hole and a second mounting hole, and the top of the support shell 12 defines a third mounting hole. The drive motor 2 is installed in the third installation hole of the support shell 12 , the driving shaft 3 is installed in the first installation hole through a bearing; the driven shaft 5 is arranged parallel to the driving shaft 3 in the installation seat 1 at intervals.
太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65;太阳轮套61是上下均为开口的凸字形连接套,其小端通过滚动轴承安装在安装座1的第二安装孔内,大端位于安装座1外部。The sun gear assembly 6 includes a sun gear sleeve 61, a turntable 62, a hollow slider 63, a transition piece 64 and a polishing disc 65; the sun gear sleeve 61 is a convex connecting sleeve with openings up and down, and its small end is installed in the installation through a rolling bearing. In the second mounting hole of the base 1 , the big end is located outside the mounting base 1 .
驱动电机2的输出轴与主动轴3通过联轴器相连;主动轴3通过第一传动机构4与从动轴5相连,并通过第二传动机构7与太阳轮套61相连。第一传动机构4包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动小带轮41和从动大带轮43的第一齿形带42。第二传动机构7包括设置在主动轴3上的主动大带轮71、套装在从动轴5上且与太阳轮套61固连的带轮座74、安装在带轮座上的从动小带轮73以及连接主动大带轮71和从动小带轮73的第二齿形带72。The output shaft of the drive motor 2 is connected with the driving shaft 3 through a coupling; the driving shaft 3 is connected with the driven shaft 5 through the first transmission mechanism 4 , and is connected with the sun gear sleeve 61 through the second transmission mechanism 7 . The first transmission mechanism 4 includes a small driving pulley 41 arranged on the driving shaft 3 , a large driven pulley 43 arranged on the driven shaft 5 , and a first driving small pulley 41 and the large driven pulley 43 . Toothed belt 42 . The second transmission mechanism 7 includes a large driving pulley 71 disposed on the driving shaft 3, a pulley seat 74 that is sleeved on the driven shaft 5 and is fixedly connected with the sun gear sleeve 61, and a small driven pulley installed on the pulley seat. The pulley 73 and the second toothed belt 72 connecting the driving large pulley 71 and the driven small pulley 73 .
如图2所示,转盘62的轴心开设通孔621,下部设有横向贯穿转盘62的T字形槽622;空心滑块63的上端设有与T字形槽622适配的卡槽(参见图3),其上端安装在转盘62的T字形槽622上,空心滑块63可沿T字形槽622移动,当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through hole 621 is provided in the shaft center of the turntable 62, and a T-shaped groove 622 transversely penetrates the turntable 62 is provided at the lower part; 3), its upper end is installed on the T-shaped groove 622 of the turntable 62, and the hollow slider 63 can move along the T-shaped groove 622. After adjusting the eccentricity, use the screws on the hollow slider 63 to fix it.
从动轴5通过轴承穿设在太阳轮套61上,其一端经太阳轮套61的小端伸入大端,并通过与通孔621过盈配合或焊接,使从动轮5与设置于太阳轮套61大端内的转盘62固连,从而实现从动轮5带动转盘62转动。The driven shaft 5 is passed through the sun gear sleeve 61 through the bearing, and one end of the driven shaft 5 extends into the large end through the small end of the sun gear sleeve 61, and through interference fit or welding with the through hole 621, the driven wheel 5 is connected to the sun gear sleeve 61. The turntable 62 in the big end of the wheel sleeve 61 is fixedly connected, so that the driven wheel 5 drives the turntable 62 to rotate.
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;过渡连接件64的上部通过滚动轴承安装在空心滑块63内;抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The inner wall of the big end of the sun gear sleeve 61 is fixedly installed with a sun gear 613 with internal teeth; the upper part of the transition piece 64 is installed in the hollow slider 63 through a rolling bearing; the polishing disc 65 is connected with the transition piece 64 by spherical hinge; the transition connection The lower part of the piece 64 protrudes from the hollow sliding block 63 , the outer circumference of which is fixedly sleeved with a planetary gear 641 that engages with the sun gear 613 .
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving motor 2 drives the driving shaft 3 to rotate.
主动轴3通过第一传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转;The driving shaft 3 rotates the driven shaft 5 through the first transmission mechanism 4, the driven shaft 5 drives the turntable 62 to rotate, and the turntable 62 makes the transition connecting piece 64 revolve around the driven shaft 5 through the hollow slider 63; The planetary gear 641 meshed with the sun gear 613 in the sun gear sleeve 61 drives the polishing disc 65 to revolve around the driven shaft 5; the polishing disc 65 rotates around its central axis while revolving;
与此同时,主动轴3通过第二传动机构7带动太阳轮套61转动,太阳轮套61通过相互啮合的太阳轮613和行星轮641,绕其中心轴线自转;太阳轮套61自转的同时推动行星轮641自转。At the same time, the driving shaft 3 drives the sun gear sleeve 61 to rotate through the second transmission mechanism 7, and the sun gear sleeve 61 rotates around its central axis through the mutually meshing sun gear 613 and the planetary gear 641; the sun gear sleeve 61 rotates while pushing The planetary wheel 641 rotates.
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘62的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the planetary wheels 641 with different numbers of teeth and adjusting the position of the hollow slider on the turntable 62 .
也可以通过更换第一传动机构4和第二传动机构7中带轮的齿数调节抛光盘65的公自转速比。It is also possible to adjust the rotational speed ratio of the polishing disc 65 by changing the number of teeth of the pulleys in the first transmission mechanism 4 and the second transmission mechanism 7 .
实施例二Embodiment 2
如图1、图5所示,本实施例提供一种行星抛光装置,包括安装座1、驱动电机2、主动轴3、第一传动机构4、第二传动机构7、从动轴5和太阳轮组件6。从动轴5为中空的阶梯轴,其上端安装上旋转接头51。As shown in FIG. 1 and FIG. 5 , this embodiment provides a planetary polishing device, including a mounting seat 1, a driving motor 2, a driving shaft 3, a first transmission mechanism 4, a second transmission mechanism 7, a driven shaft 5 and a sun Wheel assembly 6. The driven shaft 5 is a hollow stepped shaft, and a rotary joint 51 is mounted on the upper end of the driven shaft 5 .
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设第一安装孔和第二安装孔,支撑壳12顶部开设第三安装孔。驱动电机2安装在的支撑壳12的第三安装孔,主动轴3通过轴承安装在第一安装孔;从动轴5平行于主动轴3间隔设置在安装座1内。The mounting base 1 includes a base 11 and a support shell 12 fixed on the upper surface of the base 11 . The base 11 defines a first mounting hole and a second mounting hole, and the top of the support shell 12 defines a third mounting hole. The drive motor 2 is installed in the third installation hole of the support shell 12 , the driving shaft 3 is installed in the first installation hole through a bearing; the driven shaft 5 is arranged parallel to the driving shaft 3 in the installation seat 1 at intervals.
太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65;太阳轮套61是上下均为开口的凸字形连接套,其小端通过滚动轴承安装在安装座1的第二安装孔内,大端位于安装座1外部。过渡连接件64为气缸,气缸上端的进气口安装下旋转接头642,下旋转接头642通过管路与中空的从动轴5下端连通。The sun gear assembly 6 includes a sun gear sleeve 61, a turntable 62, a hollow slider 63, a transition piece 64 and a polishing disc 65; the sun gear sleeve 61 is a convex connecting sleeve with openings up and down, and its small end is installed in the installation through a rolling bearing. In the second mounting hole of the base 1 , the big end is located outside the mounting base 1 . The transition piece 64 is a cylinder, and a lower rotary joint 642 is installed on the air inlet at the upper end of the cylinder, and the lower rotary joint 642 communicates with the lower end of the hollow driven shaft 5 through a pipeline.
驱动电机2的输出轴与主动轴3通过联轴器相连;主动轴3通过第一传动机构4与从动轴5相连,并通过第二传动机构7与太阳轮套61相连。第一传动机构4包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的第一齿形带42。第二传动机构7包括设置在主动轴3上的主动大带轮71、套装在从动轴5上且与太阳轮套61固连的带轮座74、安装在带轮座上的从动小带轮73以及连接主动大带轮71和从动小带轮73的第二齿形带72。The output shaft of the drive motor 2 is connected with the driving shaft 3 through a coupling; the driving shaft 3 is connected with the driven shaft 5 through the first transmission mechanism 4 , and is connected with the sun gear sleeve 61 through the second transmission mechanism 7 . The first transmission mechanism 4 includes a small driving pulley 41 arranged on the driving shaft 3, a large driven pulley 43 arranged on the driven shaft 5, and a first toothed belt 42 connecting the driving pulley and the driven pulley . The second transmission mechanism 7 includes a large driving pulley 71 disposed on the driving shaft 3, a pulley seat 74 that is sleeved on the driven shaft 5 and is fixedly connected with the sun gear sleeve 61, and a small driven pulley installed on the pulley seat. The pulley 73 and the second toothed belt 72 connecting the driving large pulley 71 and the driven small pulley 73 .
如图2所示,转盘62的轴心开设通孔621,下部设有横向贯穿转盘62的T字形槽622;空心滑块63的上端设有与T字形槽622适配的卡槽(参见图3),其上端安装在转盘62的T字形槽622上,空心滑块63可沿T字形槽622移动,当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through hole 621 is provided in the shaft center of the turntable 62, and a T-shaped groove 622 transversely penetrates the turntable 62 is provided at the lower part; 3), its upper end is installed on the T-shaped groove 622 of the turntable 62, and the hollow slider 63 can move along the T-shaped groove 622. After adjusting the eccentricity, use the screws on the hollow slider 63 to fix it.
从动轴5通过轴承穿设在太阳轮套61上,其一端经太阳轮套61的小端伸入大端,并通过与通孔621过盈配合或焊接,使从动轮5与设置于太阳轮套61大端内的转盘62固连,从而实现从动轮5带动转盘62转动。The driven shaft 5 is passed through the sun gear sleeve 61 through the bearing, and one end of the driven shaft 5 extends into the large end through the small end of the sun gear sleeve 61, and through interference fit or welding with the through hole 621, the driven wheel 5 is connected to the sun gear sleeve 61. The turntable 62 in the big end of the wheel sleeve 61 is fixedly connected, so that the driven wheel 5 drives the turntable 62 to rotate.
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;过渡连接件64的上部通过滚动轴承安装在空心滑块63内;抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The inner wall of the big end of the sun gear sleeve 61 is fixedly installed with a sun gear 613 with internal teeth; the upper part of the transition piece 64 is installed in the hollow slider 63 through a rolling bearing; the polishing disc 65 is connected with the transition piece 64 by spherical hinge; the transition connection The lower part of the piece 64 protrudes from the hollow sliding block 63 , the outer circumference of which is fixedly sleeved with a planetary gear 641 that engages with the sun gear 613 .
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving motor 2 drives the driving shaft 3 to rotate.
主动轴3通过第一传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转;The driving shaft 3 rotates the driven shaft 5 through the first transmission mechanism 4, the driven shaft 5 drives the turntable 62 to rotate, and the turntable 62 makes the transition connecting piece 64 revolve around the driven shaft 5 through the hollow slider 63; The planetary gear 641 meshed with the sun gear 613 in the sun gear sleeve 61 drives the polishing disc 65 to revolve around the driven shaft 5; the polishing disc 65 rotates around its central axis while revolving;
与此同时,主动轴3通过第二传动机构7带动太阳轮套61转动,太阳轮套61通过相互啮合的太阳轮613和行星轮641,绕其中心轴线自转;太阳轮套61自转的同时推动行星轮641自转。At the same time, the driving shaft 3 drives the sun gear sleeve 61 to rotate through the second transmission mechanism 7, and the sun gear sleeve 61 rotates around its central axis through the mutually meshing sun gear 613 and the planetary gear 641; the sun gear sleeve 61 rotates while pushing The planetary wheel 641 rotates.
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘62的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the planetary wheels 641 with different numbers of teeth and adjusting the position of the hollow slider on the turntable 62 .
也可以通过更换第一传动机构4和第二传动机构7中带轮的齿数调节抛光盘65的公自转速比。It is also possible to adjust the rotational speed ratio of the polishing disc 65 by changing the number of teeth of the pulleys in the first transmission mechanism 4 and the second transmission mechanism 7 .
还可通过上旋转接头51、从动轴5的中心孔和下旋转接头642向气缸供压缩气,控制抛光盘65的抛光压力。Compressed air can also be supplied to the cylinder through the upper rotary joint 51 , the central hole of the driven shaft 5 and the lower rotary joint 642 to control the polishing pressure of the polishing disc 65 .
实施例三Embodiment 3
如图1、图6所示,本实施例提供一种行星抛光装置,包括安装座1、驱动电机2、主动轴3、第一传动机构4、第二传动机构7、从动轴5和太阳轮组件6。As shown in FIG. 1 and FIG. 6 , this embodiment provides a planetary polishing device, including a mounting seat 1, a driving motor 2, a driving shaft 3, a first transmission mechanism 4, a second transmission mechanism 7, a driven shaft 5 and a sun Wheel assembly 6.
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设第一安装孔和第二安装孔,支撑壳12顶部开设第三安装孔。驱动电机2安装在的支撑壳12的第三安装孔,主动轴3通过轴承安装在第一安装孔;从动轴5平行于主动轴3间隔设置在安装座1内。The mounting base 1 includes a base 11 and a support shell 12 fixed on the upper surface of the base 11 . The base 11 defines a first mounting hole and a second mounting hole, and the top of the support shell 12 defines a third mounting hole. The drive motor 2 is installed in the third installation hole of the support shell 12 , the driving shaft 3 is installed in the first installation hole through a bearing; the driven shaft 5 is arranged parallel to the driving shaft 3 in the installation seat 1 at intervals.
太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65;太阳轮套61是上下均为开口的凸字形连接套,其小端通过滚动轴承安装在安装座1的第二安装孔内,大端位于安装座1外部。The sun gear assembly 6 includes a sun gear sleeve 61, a turntable 62, a hollow slider 63, a transition piece 64 and a polishing disc 65; the sun gear sleeve 61 is a convex connecting sleeve with openings up and down, and its small end is installed in the installation through a rolling bearing. In the second mounting hole of the base 1 , the big end is located outside the mounting base 1 .
驱动电机2的输出轴与主动轴3通过联轴器相连;主动轴3通过第一传动机构4与从动轴5相连,并通过第二传动机构7与太阳轮套61相连。第一传动机构4包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的第一齿形带42。第二传动机构7包括设置在主动轴3上的主动大带轮71、套装在从动轴5上且与太阳轮套61固连的带轮座74、安装在带轮座上的从动小带轮73以及连接主动大带轮71和从动小带轮73的第二齿形带72。The output shaft of the drive motor 2 is connected with the driving shaft 3 through a coupling; the driving shaft 3 is connected with the driven shaft 5 through the first transmission mechanism 4 , and is connected with the sun gear sleeve 61 through the second transmission mechanism 7 . The first transmission mechanism 4 includes a small driving pulley 41 arranged on the driving shaft 3, a large driven pulley 43 arranged on the driven shaft 5, and a first toothed belt 42 connecting the driving pulley and the driven pulley . The second transmission mechanism 7 includes a large driving pulley 71 disposed on the driving shaft 3, a pulley seat 74 that is sleeved on the driven shaft 5 and is fixedly connected with the sun gear sleeve 61, and a small driven pulley installed on the pulley seat. The pulley 73 and the second toothed belt 72 connecting the driving large pulley 71 and the driven small pulley 73 .
如图2所示,转盘62的轴心开设横截面为正方形的通孔621,下部设有横向贯穿转盘62的T字形槽622;空心滑块63的上端设有与T字形槽622适配的卡槽(参见图3),其上端安装在转盘62的T字形槽622上,空心滑块63可沿T字形槽622移动,当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through hole 621 with a square cross-section is provided on the axis of the turntable 62, and a T-shaped groove 622 transversely penetrating the turntable 62 is provided at the bottom; the upper end of the hollow slider 63 is provided with a T-shaped groove 622. The upper end of the card slot (see FIG. 3 ) is installed on the T-shaped slot 622 of the turntable 62 , and the hollow slider 63 can move along the T-shaped slot 622 .
从动轴5通过轴承穿设在太阳轮套61上,其与转盘62连接的一端形状与通孔621的形状匹配;该端部经太阳轮套61的小端伸入大端,并插接在方形通孔621内,使从动轴5能够带动设置于太阳轮套61大端内的转盘62旋转;也可以将从动轴5的端部与通孔621过盈配合或焊接等其他方式固定连接。相比于固连接连的方式,插接更便于转盘62的拆卸更换。The driven shaft 5 passes through the sun gear sleeve 61 through the bearing, and the shape of one end connected with the turntable 62 matches the shape of the through hole 621; the end extends into the large end through the small end of the sun gear sleeve 61, and is inserted In the square through hole 621, the driven shaft 5 can drive the turntable 62 arranged in the large end of the sun gear sleeve 61 to rotate; the end of the driven shaft 5 can also be interfered with the through hole 621 or welded in other ways. Fixed connection. Compared with the fixed connection method, the plug connection is more convenient for the disassembly and replacement of the turntable 62 .
太阳轮套61的大端内壁设置转盘轴承611,转盘轴承611的内圈套装在转盘62的外表面;转盘62的外圆周上端设有一圈用于转盘62轴向定位的凸缘。The inner wall of the big end of the sun gear sleeve 61 is provided with a turntable bearing 611, and the inner ring of the turntable bearing 611 is sleeved on the outer surface of the turntable 62;
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;转盘轴承611与太阳轮613之间设有用于压紧转盘轴承611的压圈612,压圈612的外壁与太阳轮套61的大端内壁紧密贴合。通过转盘轴承611和凸缘能够使转盘62转动更加平稳。The inner wall of the big end of the sun gear sleeve 61 is fixedly installed with a sun gear 613 with internal teeth; between the turntable bearing 611 and the sun gear 613, a pressure ring 612 for pressing the turntable bearing 611 is provided, and the outer wall of the pressure ring 612 is connected to the sun gear. The inner wall of the big end of the sleeve 61 is tightly fitted. The rotation of the turntable 62 can be made more stable by the turntable bearing 611 and the flange.
过渡连接件64的上部通过滚动轴承安装在空心滑块63内;抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The upper part of the transition piece 64 is installed in the hollow slider 63 through a rolling bearing; the polishing disc 65 is spherically connected with the transition piece 64; the lower part of the transition piece 64 protrudes from the hollow slide block 63, and its outer circumference is fixedly sleeved with the sun gear 613 The meshing planet gears 641 .
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving motor 2 drives the driving shaft 3 to rotate.
主动轴3通过第一传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转;The driving shaft 3 rotates the driven shaft 5 through the first transmission mechanism 4, the driven shaft 5 drives the turntable 62 to rotate, and the turntable 62 makes the transition connecting piece 64 revolve around the driven shaft 5 through the hollow slider 63; The planetary gear 641 meshed with the sun gear 613 in the sun gear sleeve 61 drives the polishing disc 65 to revolve around the driven shaft 5; the polishing disc 65 rotates around its central axis while revolving;
与此同时,主动轴3通过第二传动机构7带动太阳轮套61转动,太阳轮套61通过相互啮合的太阳轮613和行星轮641,绕其中心轴线自转;太阳轮套61自转的同时推动行星轮641自转。At the same time, the driving shaft 3 drives the sun gear sleeve 61 to rotate through the second transmission mechanism 7, and the sun gear sleeve 61 rotates around its central axis through the mutually meshing sun gear 613 and the planetary gear 641; the sun gear sleeve 61 rotates while pushing The planetary wheel 641 rotates.
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘62的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the planetary wheels 641 with different numbers of teeth and adjusting the position of the hollow slider on the turntable 62 .
也可以通过更换第一传动机构4和第二传动机构7中带轮的齿数调节抛光盘65的公自转速比。It is also possible to adjust the rotational speed ratio of the polishing disc 65 by changing the number of teeth of the pulleys in the first transmission mechanism 4 and the second transmission mechanism 7 .
实施例四Embodiment 4
如图1、图7所示,本实施例提供一种行星抛光装置,包括安装座1、驱动电机2、主动轴3、第一传动机构4、第二传动机构7、从动轴5和太阳轮组件6。从动轴5为中空的阶梯轴,其上端安装上旋转接头51。As shown in FIG. 1 and FIG. 7 , this embodiment provides a planetary polishing device, including a mounting seat 1, a driving motor 2, a driving shaft 3, a first transmission mechanism 4, a second transmission mechanism 7, a driven shaft 5 and a sun Wheel assembly 6. The driven shaft 5 is a hollow stepped shaft, and a rotary joint 51 is mounted on the upper end of the driven shaft 5 .
安装座1包括基座11和固设在基座11上表面的支撑壳12,基座11上开设第一安装孔和第二安装孔,支撑壳12顶部开设第三安装孔。驱动电机2安装在的支撑壳12的第三安装孔,主动轴3通过轴承安装在第一安装孔;从动轴5平行于主动轴3间隔设置在安装座1内。The mounting base 1 includes a base 11 and a support shell 12 fixed on the upper surface of the base 11 . The base 11 defines a first mounting hole and a second mounting hole, and the top of the support shell 12 defines a third mounting hole. The drive motor 2 is installed in the third installation hole of the support shell 12 , the driving shaft 3 is installed in the first installation hole through a bearing; the driven shaft 5 is arranged parallel to the driving shaft 3 in the installation seat 1 at intervals.
太阳轮组件6包括太阳轮套61、转盘62、空心滑块63、过渡连接件64和抛光盘65;太阳轮套61是上下均为开口的凸字形连接套,其小端通过滚动轴承安装在安装座1的第二安装孔内,大端位于安装座1外部。过渡连接件64为气缸,气缸上端的进气口安装下旋转接头642,下旋转接头642通过管路与中空的从动轴5下端连通。The sun gear assembly 6 includes a sun gear sleeve 61, a turntable 62, a hollow slider 63, a transition piece 64 and a polishing disc 65; the sun gear sleeve 61 is a convex connecting sleeve with openings up and down, and its small end is installed in the installation through a rolling bearing. In the second mounting hole of the base 1 , the big end is located outside the mounting base 1 . The transition piece 64 is a cylinder, and a lower rotary joint 642 is installed on the air inlet at the upper end of the cylinder, and the lower rotary joint 642 communicates with the lower end of the hollow driven shaft 5 through a pipeline.
驱动电机2的输出轴与主动轴3通过联轴器相连;主动轴3通过第一传动机构4与从动轴5相连,并通过第二传动机构7与太阳轮套61相连。第一传动机构4包括设置在主动轴3上的主动小带轮41、设置在从动轴5上的从动大带轮43以及连接主动带轮和从动带轮的第一齿形带42。第二传动机构7包括设置在主动轴3上的主动大带轮71、套装在从动轴5上且与太阳轮套61固连的带轮座74、安装在带轮座上的从动小带轮73以及连接主动大带轮71和从动小带轮73的第二齿形带72。The output shaft of the drive motor 2 is connected with the driving shaft 3 through a coupling; the driving shaft 3 is connected with the driven shaft 5 through the first transmission mechanism 4 , and is connected with the sun gear sleeve 61 through the second transmission mechanism 7 . The first transmission mechanism 4 includes a small driving pulley 41 arranged on the driving shaft 3, a large driven pulley 43 arranged on the driven shaft 5, and a first toothed belt 42 connecting the driving pulley and the driven pulley . The second transmission mechanism 7 includes a large driving pulley 71 arranged on the driving shaft 3, a pulley seat 74 sleeved on the driven shaft 5 and fixedly connected with the sun gear sleeve 61, and a small driven pulley mounted on the pulley seat. The pulley 73 and the second toothed belt 72 connecting the driving large pulley 71 and the driven small pulley 73 .
如图2所示,转盘62的轴心开设横截面为正方形的通孔621,下部设有横向贯穿转盘62的T字形槽622;空心滑块63的上端设有与T字形槽622适配的卡槽(参见图3),其上端安装在转盘62的T字形槽622上,空心滑块63可沿T字形槽622移动,当调整好偏心距后用空心滑块63上的螺钉进行固定。As shown in FIG. 2 , a through hole 621 with a square cross-section is provided on the axis of the turntable 62, and a T-shaped groove 622 transversely penetrating the turntable 62 is provided at the bottom; the upper end of the hollow slider 63 is provided with a T-shaped groove 622. The upper end of the card slot (see FIG. 3 ) is installed on the T-shaped slot 622 of the turntable 62 , and the hollow slider 63 can move along the T-shaped slot 622 .
从动轴5通过轴承穿设在太阳轮套61上,其与转盘62连接的一端形状与通孔621的形状匹配;该端部经太阳轮套61的小端伸入大端,并插接在方形通孔621内,使从动轴5能够带动设置于太阳轮套61大端内的转盘62旋转;也可以将从动轴5的端部与通孔621过盈配合或焊接等其他方式固定连接。相比于固连接连的方式,插接更便于转盘62的拆卸更换。The driven shaft 5 passes through the sun gear sleeve 61 through a bearing, and the shape of one end connected with the turntable 62 matches the shape of the through hole 621; the end extends into the large end through the small end of the sun gear sleeve 61, and is inserted In the square through hole 621, the driven shaft 5 can drive the turntable 62 arranged in the large end of the sun gear sleeve 61 to rotate; the end of the driven shaft 5 can also be interfered with the through hole 621 or welded in other ways. Fixed connection. Compared with the fixed connection method, the plug connection is more convenient for the disassembly and replacement of the turntable 62 .
太阳轮套61的大端内壁设置转盘轴承611,转盘轴承611的内圈套装在转盘62的外表面;转盘62的外圆周上端设有一圈用于转盘62轴向定位的凸缘。通过转盘轴承611和凸缘能够使转盘62转动更加平稳。The inner wall of the big end of the sun gear sleeve 61 is provided with a turntable bearing 611, and the inner ring of the turntable bearing 611 is sleeved on the outer surface of the turntable 62; The rotation of the turntable 62 can be made more stable by the turntable bearing 611 and the flange.
太阳轮套61大端的端头内壁固定安装设有内齿的太阳轮613;转盘轴承611与太阳轮613之间设有用于压紧转盘轴承611的压圈612,压圈612的外壁与太阳轮套61的大端内壁紧密贴合。The inner wall of the big end of the sun gear sleeve 61 is fixedly installed with a sun gear 613 with internal teeth; between the turntable bearing 611 and the sun gear 613, a pressure ring 612 for pressing the turntable bearing 611 is provided, and the outer wall of the pressure ring 612 is connected to the sun gear. The inner wall of the big end of the sleeve 61 is tightly fitted.
过渡连接件64的上部通过滚动轴承安装在空心滑块63内;抛光盘65与过渡连接件64球铰连接;过渡连接件64的下部伸出空心滑块63,其外圆周固定套装与太阳轮613相啮合的行星轮641。The upper part of the transition piece 64 is installed in the hollow slider 63 through a rolling bearing; the polishing disc 65 is spherically connected with the transition piece 64; the lower part of the transition piece 64 protrudes from the hollow slide block 63, and its outer circumference is fixedly sleeved with the sun gear 613 The meshing planetary gears 641 .
本实施例的工作过程:The working process of this embodiment:
进行抛光作业时,驱动电机2带动主动轴3旋转。During the polishing operation, the driving motor 2 drives the driving shaft 3 to rotate.
主动轴3通过第一传动机构4使从动轴5旋转,从动轴5带动转盘62旋转,转盘62通过空心滑块63使过渡连接件64绕从动轴5公转;过渡连接件64通过与太阳轮套61内太阳轮613啮合的行星轮641,带动抛光盘65绕从动轴5公转;抛光盘65在公转的同时,绕其中心轴线自转;The driving shaft 3 rotates the driven shaft 5 through the first transmission mechanism 4, the driven shaft 5 drives the turntable 62 to rotate, and the turntable 62 makes the transition connecting piece 64 revolve around the driven shaft 5 through the hollow slider 63; The planetary gear 641 meshed with the sun gear 613 in the sun gear sleeve 61 drives the polishing disc 65 to revolve around the driven shaft 5; the polishing disc 65 rotates around its central axis while revolving;
与此同时,主动轴3通过第二传动机构7带动太阳轮套61转动,太阳轮套61通过相互啮合的太阳轮613和行星轮641,绕其中心轴线自转;太阳轮套61自转的同时推动行星轮641自转。At the same time, the driving shaft 3 drives the sun gear sleeve 61 to rotate through the second transmission mechanism 7, and the sun gear sleeve 61 rotates around its central axis through the mutually meshing sun gear 613 and the planetary gear 641; the sun gear sleeve 61 rotates while pushing The planetary wheel 641 rotates.
在抛光时,可通过更换不同齿数的行星轮641,并配合调节空心滑块在转盘62的位置,调整抛光盘的偏心距。During polishing, the eccentricity of the polishing disk can be adjusted by replacing the planetary wheels 641 with different numbers of teeth and adjusting the position of the hollow slider on the turntable 62 .
也可以通过更换第一传动机构4和第二传动机构7中带轮的齿数调节抛光盘65的公自转速比。It is also possible to adjust the rotational speed ratio of the polishing disc 65 by changing the number of teeth of the pulleys in the first transmission mechanism 4 and the second transmission mechanism 7 .
还可通过上旋转接头51、从动轴5的中心孔和下旋转接头642向气缸供压缩气,控制抛光盘65的抛光压力。Compressed air can also be supplied to the cylinder through the upper rotary joint 51 , the central hole of the driven shaft 5 and the lower rotary joint 642 to control the polishing pressure of the polishing disc 65 .
以上仅是对本发明的优选实施方式进行了描述,并不将本发明的技术方案限制于此,本领域技术人员在本发明的主要技术构思的基础上所作的任何公知变形都属于本发明所要保护的技术范畴。The above only describes the preferred embodiments of the present invention, and does not limit the technical solutions of the present invention to this. Any known deformations made by those skilled in the art on the basis of the main technical concept of the present invention belong to the protection of the present invention. technical category.
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