CN209700365U - A kind of double-pinion planetary row drive system of electric motor vehicle - Google Patents
A kind of double-pinion planetary row drive system of electric motor vehicle Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于汽车驱动系统技术领域,特别涉及一种双级行星排电动车驱动系统。The utility model belongs to the technical field of automobile drive systems, in particular to a double-stage planetary row electric vehicle drive system.
背景技术Background technique
汽车产业的发展对人类的生存环境污染很大,尤其是大城市,各种机动车辆排出的废气,严重危害了人类的健康,各工业发达国家,这种危害尤为严重。电动汽车是指以车载电源为动力,用电机驱动车轮行驶,符合道路交通、安全法规各项要求的车辆。由于对环境影响相对传统汽车较小,其前景被广泛看好。电力驱动系统工作不会排出任何物质,即零排放,对环境友好。因而,用电动车逐步取代汽油车是当今世界各国的努力方向。The development of the automobile industry pollutes the human living environment very much, especially in big cities. The exhaust gas emitted by various motor vehicles seriously endangers human health. This hazard is particularly serious in industrially developed countries. An electric vehicle refers to a vehicle powered by a vehicle-mounted power supply, driven by a motor to drive the wheels, and conforming to the requirements of road traffic and safety regulations. Due to its smaller impact on the environment than traditional cars, its prospects are widely optimistic. The electric drive system does not emit any substances, that is, zero emissions, and is environmentally friendly. Therefore, gradually replacing gasoline vehicles with electric vehicles is the direction of efforts of all countries in the world today.
汽车变速器是用于来协调发动机的转速和车轮的实际行驶速度的变速装置,用于发挥发动机的最佳性能。变速器可以在汽车行驶过程中,在发动机和车轮之间产生不同的变速比。通过换挡可以使发动机工作在其最佳的动力性能状态下。The automobile transmission is a transmission device used to coordinate the engine speed and the actual driving speed of the wheels, and is used to exert the best performance of the engine. The transmission can produce different gear ratios between the engine and the wheels while the car is running. The engine can be operated at its best power performance state by shifting gears.
电动车用两档变速器一般采用平行轴式的布置形式或采用行星排式的布置形式。对于采用行星排式布置形式的两挡变速器,多是通过离合器或者制动器组合来实现挡位的切换。Two-speed transmissions for electric vehicles generally adopt a parallel shaft arrangement or a planetary row arrangement. For a two-speed transmission that adopts a planetary row arrangement, the shifting of gears is mostly achieved through a combination of clutches or brakes.
实用新型内容Utility model content
本实用新型的目的是提供一种双级行星排电动车驱动系统,其结构紧凑,便于安装,减少了控制系统的复杂程度,能够通过电机驱动控制换挡动力,能够减少车辆运行过程中的能量消耗,提高车辆经济性能。The purpose of this utility model is to provide a two-stage planetary row electric vehicle drive system, which has a compact structure, is easy to install, reduces the complexity of the control system, can control the shifting power through the motor drive, and can reduce the energy during the operation of the vehicle. Consumption, improve vehicle economic performance.
本实用新型提供的技术方案为:The technical scheme provided by the utility model is:
一种双级行星排电动车驱动系统,包括:A two-stage planetary row electric vehicle drive system, comprising:
电驱动部分和变速器;其中,所述变速器包括第一行星排、第二行星排和离合器;所述电驱动部分包括第一电机和第二电机;所述第一电机包括第一电机轴、定子和转子;其中,第一电机的定子与驱动系统的壳体固定连接,第一电机的转子与第一电机轴固定连接;第二电机与第二行星排内齿圈的外齿轮连接。An electric drive part and a transmission; wherein, the transmission includes a first planetary row, a second planetary row and a clutch; the electric drive part includes a first motor and a second motor; the first motor includes a first motor shaft, a stator and the rotor; wherein, the stator of the first motor is fixedly connected to the casing of the drive system, the rotor of the first motor is fixedly connected to the shaft of the first motor; the second motor is connected to the outer gear of the second planetary ring gear.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型提供的双级行星排电动车驱动系统,结构紧凑,便于安装,减少了控制系统的复杂程度,能够通过电机驱动控制换挡动力,能够减少车辆运行过程中的能量消耗,提高车辆经济性能。The dual-stage planetary row electric vehicle drive system provided by the utility model has a compact structure, is easy to install, reduces the complexity of the control system, can control the shifting power through the motor drive, can reduce the energy consumption during the operation of the vehicle, and improve the vehicle economy. performance.
附图说明Description of drawings
图1为本实用新型所述的基于双级行星排两挡变速器的结构示意图。Fig. 1 is a structural schematic diagram of a two-speed transmission based on a two-stage planetary row according to the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The utility model will be described in further detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it by referring to the description.
如图1所示,本实用新型提供了一种双级行星排电动车驱动系统,主要包括:电驱动部分和变速器;其中,变速器由第一行星排,第二行星排和离合器组成;电驱动部分包括第一电机和第二电机。As shown in Figure 1, the utility model provides a dual-stage planetary row electric vehicle drive system, which mainly includes: an electric drive part and a transmission; wherein, the transmission is composed of the first planetary row, the second planetary row and a clutch; the electric drive The section includes a first motor and a second motor.
第一电机由第一电机轴110,定子120和转子130组成。其中,第一电机的定子120与壳体100固定连接,第一电机的转子130与第一电机轴110固定连接,第二电机360是可逆式电机,第二电机360与第二行星排内齿圈350的外齿轮连接,所述外齿轮与第二行星排内齿圈350为一体式结构。第一电机轴110可转动连接在壳体110上,并与第一行星排太阳轮220连接;输出轴140延伸至壳体外部。第一行星排太阳轮220安装在第一电机轴110末端,与第一行星排太阳轮220啮合的第一行星排行星轮230安装在第一行星排行星齿轮轴240的左端,第一行星排行星齿轮轴240通过轴承安装在第一行星排行星架210上,与第一行星排行星轮230啮合的第一行星排内齿圈250通过离合器410与第一行星排太阳轮220连接,第一行星排行星架210通过制动器420与壳体100连接。第二行星排太阳轮320通过固定安装在第二行星排太阳轮齿轮轴330上,第二行星排行星轮340通过轴承安装在第二行星排行星架310上,第二行星排行星架310与输出轴140连接,第二行星排内齿圈350与壳体100固定连接。离合器410(常开)的离合器毂与第一行星排内齿圈250连接,离合器410(常开)的离合器盘与第一电机轴110连接,并通过离合器410(常开)的分离、结合实现第一行星排内齿圈250和第一电机轴110的分离和结合。制动器420的制动毂与壳体100连接,固定不动,制动器420的制动盘与第一行星排行星架210连接,并通过制动器420的分离、结合来实现第一行星排行星架210的转动和制动。The first motor is composed of a first motor shaft 110 , a stator 120 and a rotor 130 . Wherein, the stator 120 of the first motor is fixedly connected to the housing 100, the rotor 130 of the first motor is fixedly connected to the first motor shaft 110, the second motor 360 is a reversible motor, and the second motor 360 is connected to the second planetary row internal gear The external gear of ring 350 is connected, and the external gear is integrated with the second planetary ring gear 350 . The first motor shaft 110 is rotatably connected to the casing 110 and connected to the first planetary sun gear 220; the output shaft 140 extends to the outside of the casing. The first planetary row sun gear 220 is installed on the end of the first motor shaft 110, and the first planetary row planetary gear 230 meshed with the first planetary row sun gear 220 is installed on the left end of the first planetary row planetary gear shaft 240. The first planetary row The star gear shaft 240 is installed on the first planetary planet carrier 210 through bearings, and the first planetary inner ring gear 250 meshed with the first planetary planetary gear 230 is connected with the first planetary sun gear 220 through a clutch 410. The planetary carrier 210 is connected to the housing 100 through a brake 420 . The second planetary row sun gear 320 is fixedly installed on the second planetary row sun gear shaft 330, and the second planetary row planetary gear 340 is installed on the second planetary row carrier 310 through bearings, and the second planetary row carrier 310 is connected to the second planetary row carrier 310. The output shaft 140 is connected, and the second planetary ring gear 350 is fixedly connected with the housing 100 . The clutch hub of the clutch 410 (normally open) is connected to the first planetary ring gear 250, the clutch disc of the clutch 410 (normally open) is connected to the first motor shaft 110, and is realized by the separation and combination of the clutch 410 (normally open). Separation and combination of the first planetary ring gear 250 and the first motor shaft 110 . The brake hub of the brake 420 is connected to the housing 100 and is fixed, and the brake disc of the brake 420 is connected to the first planetary carrier 210, and the first planetary carrier 210 is realized through the separation and combination of the brake 420. Turn and brake.
所述驱动系统的挡位切换由离合器410(常开)和制动器420来实现。具体包括:一挡时,第一电机正转,离合器410不工作,第一行星排行星内齿圈250与第一电机轴110分离,制动器420工作,起到制动作用,通过第二行星排行星架310将动力传递到输出轴140,实现动力的传递。二挡时,第一电机正转,离合器410工作,通过第二行星排行星架310将动力传递到输出轴140,实现动力的传递。一挡升二挡过程,通过换挡控制单元实现离合器410切换到工作状态;制动器420切换到不工作状态,第一行星排行星架210由与壳体100连接固定不动切换到与壳体100分离可转动。二挡降一挡过程,通过换挡控制单元实现离合器410切换到不工作状态,制动器420切换到工作状态。倒挡时,第一电机反转,离合器410不工作,第一行星排行星内齿圈250与第一电机轴110分离,制动器420工作,起到制动作用,通过第二行星排行星架310将动力传递到输出轴140,实现动力的输出,使整车倒向行驶。空挡时,离合器410和制动器420均保持不工作状态,使得第一电机轴110与输出轴140处于分离状态,切断动力的传递。当整车以一挡行驶需制动时,第一电机和第二电机由电动机模式切换到发电机模式,对传动系统起到制动作用,将整车的行驶动能转换为电能。当整车以二挡行驶需制动时,第一电机和第二电机由电动机模式切换到发电机模式,离合器410不工作,制动器420工作,对传动系统起到拖动作用。The gear shifting of the driving system is realized by a clutch 410 (normally open) and a brake 420 . It specifically includes: in the first gear, the first motor rotates forward, the clutch 410 does not work, the first planetary planetary ring gear 250 is separated from the first motor shaft 110, the brake 420 works to play a braking role, and through the second planetary The star frame 310 transmits the power to the output shaft 140 to realize power transmission. In the second gear, the first motor rotates forward, the clutch 410 works, and the power is transmitted to the output shaft 140 through the second planetary carrier 310 to realize power transmission. In the process of upgrading from the first gear to the second gear, the clutch 410 is switched to the working state through the gear shift control unit; the brake 420 is switched to the non-working state, and the first planetary carrier 210 is switched from being fixedly connected with the housing 100 to being connected with the housing 100 Separation is rotatable. In the process of downshifting from the second gear to the first gear, the clutch 410 is switched to the non-working state and the brake 420 is switched to the working state through the shift control unit. When in reverse gear, the first motor reverses, the clutch 410 does not work, the first planetary planetary ring gear 250 is separated from the first motor shaft 110, the brake 420 works to play a braking role, and the second planetary planetary carrier 310 The power is transmitted to the output shaft 140 to realize the output of power and make the whole vehicle run backwards. When in neutral, both the clutch 410 and the brake 420 remain in a non-working state, so that the first motor shaft 110 and the output shaft 140 are in a disengaged state, cutting off power transmission. When the vehicle needs to be braked while driving in first gear, the first motor and the second motor switch from the motor mode to the generator mode to brake the transmission system and convert the driving kinetic energy of the vehicle into electric energy. When the whole vehicle needs to be braked when running in the second gear, the first motor and the second motor are switched from the motor mode to the generator mode, the clutch 410 does not work, and the brake 420 works, which plays a dragging role on the transmission system.
本实用新型提供的双级行星排电动车驱动系统,工作过程如下:The working process of the dual-stage planetary row electric vehicle drive system provided by the utility model is as follows:
步骤一、在车辆行驶时,通过传感器获取车辆行驶速度、油门开度、整车质量及路面坡度,控制器接收上述信号,并且根据所述车辆行驶速度、油门开度、整车质量及路面坡度确定车辆的基准档位系数;Step 1. When the vehicle is running, obtain the vehicle speed, accelerator opening, vehicle quality and road gradient through the sensor, and the controller receives the above signals, and according to the vehicle speed, accelerator opening, vehicle quality and road gradient Determine the reference gear coefficient of the vehicle;
其中,所述车辆的基准档位系数为:Wherein, the reference gear coefficient of the vehicle is:
其中,ξ为校正参数;α为油门开度,α0为基准油门开度;m为整车质量,单位Kg;m0为基准整车质量,单位Kg;v为车辆行驶速度,Km/h;v0为基准车辆行驶速度,Km/h;i为路面坡度,|i|表示路面坡度的绝对值;e为自然对数的底数。Among them, ξ is the correction parameter; α is the throttle opening, α 0 is the reference throttle opening; m is the vehicle mass, unit Kg; m 0 is the reference vehicle mass, unit Kg; v is the vehicle speed, Km/h ; v 0 is the reference vehicle speed, Km/h; i is the road slope, |i| represents the absolute value of the road slope; e is the base of natural logarithm.
作为优选,所述校正系数ξ的取值为:As a preference, the value of the correction coefficient ξ is:
当v≤50Km/h时,ξ=0.6;When v≤50Km/h, ξ=0.6;
当v>50Km/h时,ξ=1。When v>50Km/h, ξ=1.
步骤二、获取室外环境温度、湿度及路面附着系数,控制器接收上述信号,并根据所述室外环境温度、湿度及路面附着系数确定车辆行驶的环境系数;Step 2, obtaining the outdoor environment temperature, humidity and road surface adhesion coefficient, the controller receives the above-mentioned signal, and determines the environment coefficient of vehicle driving according to the outdoor environment temperature, humidity and road surface adhesion coefficient;
其中,所述车辆行驶的环境系数为:Wherein, the environmental factor of described vehicle driving is:
其中,a、b为校正参数;μ为路面附着系数,RH为环境相对湿度;RH0为基准环境相对湿度;T为环境温度,单位℃;T0为基准环境温度,单位℃;e为自然对数的底数。Among them, a and b are correction parameters; μ is the road surface adhesion coefficient, RH is the relative humidity of the environment; RH 0 is the relative humidity of the reference environment; T is the ambient temperature, the unit is ℃; T 0 is the reference ambient temperature, the unit is ℃; The base of the logarithm.
作为进一步的优选,根据温度和湿度确定校正参数a和b的取值分别为:As a further preference, the values of the correction parameters a and b are determined according to the temperature and humidity as:
当RH<50%时,a=0.6;When RH<50%, a=0.6;
当RH≥50%时,a=0.7;以及When RH≥50%, a=0.7; and
当T≤0℃时,b=0.6;When T≤0℃, b=0.6;
当T>0℃时,b=0.4。When T>0°C, b=0.4.
步骤三、控制器根据所述车辆的基准档位指数和车辆行驶的环境指数判断车辆在当前行驶状态下的合适档位。具体判断过程如下:Step 3: The controller judges the appropriate gear position of the vehicle in the current driving state according to the reference gear index of the vehicle and the environment index of the vehicle running. The specific judgment process is as follows:
根据所述车辆的基准档位系数和所述车辆行驶的环境系数确定当前的档位系数为:Determine the current gear coefficient according to the reference gear coefficient of the vehicle and the environmental coefficient of the vehicle running as:
I=I0·E;I=I 0 ·E;
其中,当I≤0.5时,判断车辆在当前行驶状态下的合适档位为一档;Wherein, when I≤0.5, it is judged that the appropriate gear of the vehicle in the current driving state is the first gear;
当I>0.5时,判断车辆在当前行驶状态下的合适档位为二档。When I>0.5, it is judged that the suitable gear position of the vehicle in the current driving state is the second gear.
根据计算得到的档位对驾驶员进行换挡提醒。According to the calculated gear position, the driver is reminded to shift gears.
尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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Effective date of registration: 20240416 Address after: 266000 No.1 Loushan Road, Licang District, Qingdao City, Shandong Province Patentee after: QINGDAO AUTOMOTIVE RESEARCH INSTITUTE, JILIN University Country or region after: China Patentee after: Jilin University Address before: 266000 No.1 Loushan Road, Licang District, Qingdao City, Shandong Province Patentee before: QINGDAO AUTOMOTIVE RESEARCH INSTITUTE, JILIN University Country or region before: China |