CN209483973U - Fluid valve - Google Patents
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- CN209483973U CN209483973U CN201822163514.5U CN201822163514U CN209483973U CN 209483973 U CN209483973 U CN 209483973U CN 201822163514 U CN201822163514 U CN 201822163514U CN 209483973 U CN209483973 U CN 209483973U
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- 239000012530 fluid Substances 0.000 title claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000012856 packing Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
本实用新型涉及一种流体阀门,是针对解决现有同类产品中摩擦力较大导致所需扭力较大,开关阀时间较长,功耗较大,较难开关到位的技术问题而设计。该阀门的阀体内设有球体,球体的顶部设有提升组件,提升组件的提升杆伸出阀体顶部的阀盖,阀盖的提升杆伸出端一侧设有执行组件;其要点是所述提升组件的提升杆顶部一侧设有传动销,阀盖的固定架内设有导向套,导向套的套壁设有提升孔;传动销伸出提升杆的一端设有两个并排设置的轴承,分别设置与导向套的提升孔和螺旋套内壁的导向槽,固定架内的固定架与导向套之间设有螺旋套;杆套筒的伸出端一侧设有开关轴,开关轴与固定架顶部一侧第一微动开关或第二微动开关的触片相抵,发送位置和行程信息。
The utility model relates to a fluid valve, which is designed to solve the technical problems of relatively large torque required due to large friction force, long opening and closing time, large power consumption and difficult switching in place in existing similar products. There is a sphere in the valve body of the valve, and a lifting component is set on the top of the sphere. The top side of the lifting rod of the lifting assembly is provided with a transmission pin, the fixed frame of the valve cover is provided with a guide sleeve, and the wall of the guide sleeve is provided with a lifting hole; the end of the transmission pin protruding from the lifting rod is provided with two side by side. Bearings are respectively provided with the lifting hole of the guide sleeve and the guide groove on the inner wall of the spiral sleeve. A spiral sleeve is provided between the fixed frame and the guide sleeve in the fixed frame; It abuts against the contact piece of the first micro switch or the second micro switch on the top side of the fixed frame, and sends position and stroke information.
Description
技术领域technical field
本实用新型涉及流体阀,是一种流体阀门。The utility model relates to a fluid valve, which is a fluid valve.
背景技术Background technique
流体阀是一种通过改变截面或长度以控制流体流量的阀门,现有此类流体阀中一般采用球形密封;如中国专利文献中披露的申请号201110080967.1,申请公布日2012.10.17,发明名称“一种提升杆式球阀”;该球阀包括阀体、阀座、球体、阀盖、阀杆、若干组密封填料、填料压盖及执行机构,阀座的密封面包括密封区域和支撑区域,密封区域包括内密封面和外密封面,内密封面和外密封面通过一缓冲槽隔开,支撑区域包括内支撑面和外支撑面,内支撑面设在内密封面的内侧,外支撑面设在外密封面的外侧,以构成双唇密封面。但上述产品和同类产品存在一些问题如在较大的工作压力下,球体与密封组件存在很大的摩擦力,导致开关阀所需的扭力远大于工作压力。所以采用让球体先离开再旋转的方式是比较好的避免了摩擦力的方法,现有技术也有这样的方法,大多是采用了螺杆和螺套加导向板的方法,此方法的最大问题是螺杆或螺套与导向板存在卡死点容易锁死,从而不可靠,螺杆与螺套也产生了很大的摩擦力,所以此方法所需扭力也非常大,导致开关阀时间能很长,大大增加了功耗,开关较难安装到位等问题。A fluid valve is a valve that controls fluid flow by changing the cross-section or length. The existing fluid valves generally use a spherical seal; for example, the application number 201110080967.1 disclosed in the Chinese patent literature, the application publication date 2012.10.17, the name of the invention " A lifting rod type ball valve"; the ball valve includes a valve body, a valve seat, a ball, a valve cover, a valve stem, several sets of sealing packing, a packing gland and an actuator, the sealing surface of the valve seat includes a sealing area and a supporting area, and the sealing The area includes the inner sealing surface and the outer sealing surface. The inner sealing surface and the outer sealing surface are separated by a buffer groove. The supporting area includes the inner supporting surface and the outer supporting surface. The inner supporting surface is set on the inner side of the inner sealing surface, and the outer supporting surface is set on the outer sealing surface. to form the sealing surface of the lips. However, there are some problems in the above-mentioned products and similar products, such as under high working pressure, there is a large friction force between the ball and the sealing assembly, which causes the required torque of the switching valve to be much greater than the working pressure. Therefore, it is a better way to avoid friction by letting the ball leave first and then rotate. There are also such methods in the prior art, and most of them use the method of screw and screw sleeve plus guide plate. The biggest problem of this method is the screw. Or there is a stuck point between the screw sleeve and the guide plate and it is easy to lock, which is unreliable. The screw and the screw sleeve also produce a lot of friction, so the torque required by this method is also very large, resulting in a long time for switching the valve, which greatly Increased power consumption, the switch is difficult to install in place and other issues.
发明内容Contents of the invention
为克服上述不足,本实用新型的目的是向本领域提供一种流体阀门,使其解决现有同类产品中摩擦力较大导致所需扭力较大,开关阀时间较长,功耗较大,较难开关到位的技术问题。其目的是通过如下技术方案实现的。In order to overcome the above-mentioned shortcomings, the purpose of this utility model is to provide a fluid valve in the field, so that it can solve the problem of large friction force, large torque required, long opening and closing time, and large power consumption in existing similar products. It is a technical problem that it is difficult to switch in place. Its purpose is achieved through the following technical solutions.
一种流体阀门,该阀门的阀体内进气处与出气处的交界位置阀孔设有球体,阀体的进气处阀孔处设有密封垫,密封垫一侧的球体设有凸起的弧形密封球面,球体的弧形密封球面与密封垫相抵密封,球体的顶部设有提升组件,提升组件的提升杆伸出阀体顶部的阀盖,阀盖的提升杆伸出端一侧设有执行组件,执行组件通过旋转组件与提升组件连接,执行组件的旋转组件为执行齿轮;从而通过执行组件通过旋转组件带动提升组件的旋转实现上下运动,进而实现提升组件带动阀体内球体提升的效果,最终实现阀体内球体的打开和关闭,即阀体的打开和关闭。其结构设计要点是所述提升组件的提升杆顶部一侧设有传动销,阀盖的提升杆伸出处设有固定架,固定架内设有导向套,导向套的套壁设有L字形或“7”字形的提升孔,提升杆的传动销插入导向套的提升孔内,提升杆伸出固定架一侧的齿轮槽。上述结构使提升组件中提升杆的运动保持于提升孔的轨道方向运动,从而使提升组件的运动和球体的提升更加稳定;上述提升组件的齿轮设置于提升杆的外径,或者以下螺旋套的外径。A fluid valve, the valve hole in the valve body is provided with a sphere at the junction of the inlet and outlet, the valve hole is provided with a gasket at the inlet of the valve body, and the sphere on the side of the gasket is provided with a protruding The arc-shaped sealing spherical surface, the arc-shaped sealing spherical surface of the sphere and the sealing gasket are sealed against each other. The top of the sphere is equipped with a lifting component. The lifting rod of the lifting component extends out of the bonnet at the top of the valve body. There is an executive component, the executive component is connected with the lifting component through the rotating component, and the rotating component of the executing component is an executing gear; thus the lifting component is driven by the executing component to rotate through the rotating component to realize the up and down movement, and then the lifting component drives the ball in the valve body to lift , and finally realize the opening and closing of the sphere in the valve body, that is, the opening and closing of the valve body. The main points of its structural design are that a transmission pin is provided on the top side of the lifting rod of the lifting assembly, a fixed frame is provided at the extension of the lifting rod of the valve cover, a guide sleeve is provided in the fixed frame, and an L-shaped or L-shaped sleeve wall is provided on the guide sleeve wall. "7"-shaped lifting hole, the driving pin of the lifting rod is inserted into the lifting hole of the guide sleeve, and the lifting rod extends out of the gear groove on one side of the fixed frame. The above-mentioned structure keeps the movement of the lifting rod in the lifting assembly in the orbital direction of the lifting hole, thereby making the movement of the lifting assembly and the lifting of the ball more stable; the gear of the above-mentioned lifting assembly is set on the outer diameter of the lifting rod, or the following spiral sleeve outside diameter.
所述传动销伸出提升杆的一端设有轴承,提升杆的轴承设置于导向套的提升孔。上述结构通过传动销的轴承与导向套的提升孔滑动配合,使传动销在提升孔内的轨道运动进一步稳定。A bearing is provided at one end of the transmission pin protruding from the lifting rod, and the bearing of the lifting rod is arranged in the lifting hole of the guide sleeve. The above-mentioned structure further stabilizes the orbital movement of the transmission pin in the lifting hole through the sliding fit of the bearing of the transmission pin and the lifting hole of the guide sleeve.
所述传动销伸出提升杆的一端设有两个并排设置的轴承,固定架内的固定架与导向套之间设有螺旋套,提升杆一侧的轴承设置于导向套的提升孔,传动销的外侧另一个轴承设置于螺旋套内壁的导向槽,螺旋套底部套口处的套体齿轮通过固定架一侧开口处齿轮槽与执行组件的执行齿轮啮合,套体齿轮与螺旋套连为一体。上述结构通过传动销的一个轴承与导向套的提升孔滑动配合,以及传动销的另一个轴承与螺旋套的导向槽滑动配合,从而使传动销在提升孔内的轨道运动进一步稳定。The end of the transmission pin protruding from the lifting rod is provided with two side-by-side bearings, a spiral sleeve is provided between the fixing frame and the guide sleeve in the fixed frame, the bearing on one side of the lifting rod is arranged in the lifting hole of the guide sleeve, and the transmission Another bearing on the outside of the pin is set in the guide groove on the inner wall of the helical sleeve. The sleeve gear at the bottom of the helical sleeve meshes with the executive gear of the executive component through the gear groove at the opening on one side of the fixed frame. The sleeve gear and the helical sleeve are connected as a One. In the above structure, one bearing of the transmission pin is slidably matched with the lifting hole of the guide sleeve, and the other bearing of the transmission pin is slidably matched with the guide groove of the spiral sleeve, so that the orbital movement of the transmission pin in the lifting hole is further stabilized.
所述提升组件的提升杆顶部设有杆套筒,杆套筒与提升杆连为一体,杆套筒的顶部伸出固定架和导向套,杆套筒的伸出端一侧设有开关轴,开关轴与固定架顶部一侧第一微动开关或第二微动开关的触片相抵,第一微动开关和第二微动开关通过开关架设置于固定架,第一微动开关和第二微动开关通过线路与控制器连接。从而通过杆套筒一侧的开关轴触发对应第一微动开关或第二微动开关的触片,来将该阀门的位置和行程信息发送至控制器,便于远程监控该阀门的工作状态。The top of the lifting rod of the lifting assembly is provided with a rod sleeve, the rod sleeve is connected with the lifting rod as a whole, the top of the rod sleeve protrudes from the fixing frame and the guide sleeve, and the side of the protruding end of the rod sleeve is provided with a switch shaft , the switch shaft is against the contacts of the first micro switch or the second micro switch on the top side of the fixed frame, the first micro switch and the second micro switch are arranged on the fixed frame through the switch frame, the first micro switch and the second micro switch The second micro switch is connected with the controller through a line. Therefore, the position and stroke information of the valve is sent to the controller by triggering the contact piece corresponding to the first micro switch or the second micro switch through the switch shaft on one side of the rod sleeve, so as to facilitate remote monitoring of the working state of the valve.
所述提升组件的提升杆和提升杆的传动销,以及杆套筒的开关轴旋转角度为90度,导向套的提升孔两边角度在80度至120度之间,固定架上开关架的第一微动开关和第二微动开关。上述为该阀门中对应部件90度旋转的具体实施例和最佳行程设置。The lifting rod of the lifting assembly, the transmission pin of the lifting rod, and the switch shaft of the rod sleeve have a rotation angle of 90 degrees, and the angles on both sides of the lifting hole of the guide sleeve are between 80 degrees and 120 degrees. A micro switch and a second micro switch. The above is the specific embodiment and optimal stroke setting of the 90-degree rotation of the corresponding component in the valve.
所述提升组件的提升杆底部设有通过螺钉固定的提升板,提升板斜向插入固定于球体的顶部,球体底部的球头与阀体中阀孔处的球槽扣合。上述结构便于提升组件和球体提升运动的进一步稳定,以及该阀门关闭状态下球体的进一步稳定。The bottom of the lifting rod of the lifting assembly is provided with a lifting plate fixed by screws, the lifting plate is obliquely inserted and fixed on the top of the sphere, and the ball head at the bottom of the sphere is fastened with the ball groove at the valve hole in the valve body. The above-mentioned structure facilitates the further stabilization of the lifting assembly and the lifting motion of the ball, as well as the further stabilization of the ball in the closed state of the valve.
本实用新型结构设计合理,摩擦力较小,所需扭力较小,开关阀时间短,功耗较少,开关到位较精确;其适合作为流体阀门使用,以及同类产品的结构改进。The utility model has the advantages of reasonable structural design, small frictional force, small required torsion force, short valve switching time, low power consumption, and accurate switching; it is suitable for use as a fluid valve, and is a structural improvement of similar products.
附图说明Description of drawings
图1是本实用新型的剖视结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of the utility model.
图2是本实用新型的提升组件结构示意图。Fig. 2 is a structural schematic diagram of the lifting assembly of the present invention.
图3是本实用新型的固定架部分结构的部分剖视结构示意图。Fig. 3 is a partial cross-sectional structural schematic diagram of the partial structure of the fixing frame of the present invention.
图4是本实用新型的螺旋套部分结构的部分剖视结构示意图。Fig. 4 is a partial cross-sectional structural schematic diagram of the partial structure of the spiral sleeve of the present invention.
图5是本实用新型的杆套筒与第一微动开关、第二微动开关之间工作原理结构示意图一。Fig. 5 is a first structural schematic diagram of the working principle between the rod sleeve of the present invention and the first micro switch and the second micro switch.
图6是本实用新型的杆套筒与第一微动开关、第二微动开关之间工作原理结构示意图二。Fig. 6 is the second structural schematic diagram of the working principle between the rod sleeve of the present invention and the first micro switch and the second micro switch.
附图序号及名称:1、阀体,2、球体,3、密封垫,4、提升组件,401、提升板,402、提升杆,403、杆套筒,5、轴承,6、传动销,7、螺旋套,701、导向槽,8、开关轴,9、执行组件,10、阀盖,11、固定架,12、导向套,1201、提升孔,13、第一微动开关,14、第二微动开关。Accompanying drawing number and name: 1, valve body, 2, sphere, 3, sealing gasket, 4, lifting component, 401, lifting plate, 402, lifting rod, 403, rod sleeve, 5, bearing, 6, transmission pin, 7, spiral sleeve, 701, guide groove, 8, switch shaft, 9, executive assembly, 10, valve cover, 11, fixed frame, 12, guide sleeve, 1201, lifting hole, 13, the first micro switch, 14, Second micro switch.
具体实施方式Detailed ways
现结合附图,对本实用新型结构和使用作进一步描述。如图1-图6所示,该阀门的阀体1内进气处与出气处的交界位置阀孔设有球体2,阀体的进气处阀孔处设有密封垫3,密封垫一侧的球体设有凸起的弧形密封球面,球体的弧形密封球面与密封垫相抵密封,球体底部的球头与阀体中阀孔处的球槽扣合,球体的顶部设有提升组件4,提升组件包括提升板401、提升杆402和杆套筒403。提升组件的提升杆底部设有通过螺钉固定的提升板,提升板斜向插入固定于球体的顶部;提升组件的提升杆伸出阀体顶部的阀盖10,阀盖的提升杆伸出端一侧设有执行组件9,执行组件通过旋转组件与提升组件连接,执行组件的旋转组件为执行齿轮,执行组件通过线路与控制器连接。提升组件的提升杆顶部一侧设有传动销6,阀盖的提升杆伸出处设有固定架11,固定架内设有导向套12,固定架内的固定架与导向套之间设有螺旋套7,螺旋套底部套口处的套体齿轮通过固定架一侧开口处齿轮槽与执行组件的执行齿轮啮合,套体齿轮与螺旋套连为一体。导向套的套壁设有L字形或“7”字形的提升孔1201,提升孔的两边角度在80度至120度之间,提升杆的传动销插入导向套的提升孔内,提升杆伸出固定架一侧的齿轮槽。Now in conjunction with accompanying drawing, the utility model structure and use are further described. As shown in Figures 1-6, the valve hole of the valve body 1 is provided with a ball 2 at the junction of the air inlet and the outlet, and the valve hole of the valve body is provided with a gasket 3, and the gasket 1 The ball on the side is provided with a raised arc-shaped sealing spherical surface, the arc-shaped sealing spherical surface of the ball is against the gasket for sealing, the ball head at the bottom of the ball is fastened with the ball groove at the valve hole in the valve body, and the top of the ball is equipped with a lifting assembly 4. The lifting assembly includes a lifting plate 401 , a lifting rod 402 and a rod sleeve 403 . The bottom of the lifting rod of the lifting assembly is provided with a lifting plate fixed by screws, and the lifting plate is obliquely inserted and fixed on the top of the sphere; An executive component 9 is arranged on the side, and the executive component is connected with the lifting component through a rotating component. The rotating component of the executing component is an implementing gear, and the executing component is connected with the controller through a line. The top side of the lifting rod of the lifting assembly is provided with a transmission pin 6, and the extension of the lifting rod of the valve cover is provided with a fixed frame 11, and a guide sleeve 12 is arranged in the fixed frame, and a screw is provided between the fixed frame and the guide sleeve in the fixed frame. Sleeve 7, the sleeve body gear at the sleeve opening at the bottom of the helical sleeve meshes with the executive gear of the executive component through the gear groove at the opening on one side of the fixed frame, and the sleeve body gear is connected with the helical sleeve as a whole. The wall of the guide sleeve is provided with an L-shaped or "7"-shaped lifting hole 1201, the angles of both sides of the lifting hole are between 80° and 120°, the driving pin of the lifting rod is inserted into the lifting hole of the guiding sleeve, and the lifting rod protrudes Gear slot on one side of the mount.
同时,传动销伸出提升杆的一端设有两个并排设置的轴承5,提升杆一侧的轴承设置于导向套的提升孔,传动销的外侧另一个轴承设置于螺旋套内壁的导向槽701。提升组件的提升杆顶部设有杆套筒,杆套筒与提升杆连为一体,杆套筒的顶部伸出固定架和导向套,杆套筒的伸出端一侧设有开关轴8,开关轴与固定架顶部一侧第一微动开关13或第二微动开关14的触片相抵,第一微动开关和第二微动开关通过开关架设置于固定架,第一微动开关和第二微动开关通过线路与控制器连接。上述提升组件的提升杆和提升杆的传动销,以及杆套筒的开关轴旋转角度为90度。Simultaneously, one end of the drive pin protruding from the lifting rod is provided with two bearings 5 arranged side by side, the bearing on one side of the lifting rod is arranged in the lifting hole of the guide sleeve, and the other bearing on the outside of the drive pin is arranged in the guide groove 701 of the inner wall of the spiral sleeve. . There is a rod sleeve on the top of the lifting rod of the lifting component, and the rod sleeve is connected with the lifting rod as a whole. The top of the rod sleeve protrudes from the fixing frame and the guide sleeve, and the side of the extending end of the rod sleeve is provided with a switch shaft 8. The switch shaft is in contact with the first micro switch 13 or the contact piece of the second micro switch 14 on the top side of the fixed frame. The first micro switch and the second micro switch are arranged on the fixed frame through the switch frame. The first micro switch and the second micro switch are connected with the controller through a line. The rotation angle of the lifting rod of the above-mentioned lifting assembly, the transmission pin of the lifting rod, and the switch shaft of the rod sleeve is 90 degrees.
该阀门的工作原理具体如下:该阀门由执行组件带动旋转组件作顺时针转动时,螺旋套带动轴承及传动销转动,传动销带动提升组件按照导向套的提升孔轨道运动,提升组件先作上升运动使球体离开密封垫和阀体的球槽,然后再旋转90度实现该阀门的开启。关闭时,执行组件带动旋转组件逆时针转动,提升组件先作逆时旋转90度,此时螺旋套继续逆时针转动,提升组件按照导向套的提升孔轨道往下运动,使球体与密封垫压紧,球体的球头与阀体的球槽扣合,该阀门实现关阀。The working principle of the valve is as follows: when the valve is driven by the executive component to rotate the rotating component clockwise, the spiral sleeve drives the bearing and the transmission pin to rotate, and the transmission pin drives the lifting component to move according to the lifting hole orbit of the guide sleeve, and the lifting component first rises The movement makes the ball leave the gasket and the ball groove of the valve body, and then rotate 90 degrees to realize the opening of the valve. When it is closed, the executive component drives the rotating component to rotate counterclockwise, and the lifting component first rotates 90 degrees counterclockwise. At this time, the spiral sleeve continues to rotate counterclockwise, and the lifting component moves down according to the lifting hole track of the guide sleeve, so that the ball and the sealing pad are pressed Tight, the ball head of the ball is fastened with the ball groove of the valve body, and the valve is closed.
综上所述,该阀门由螺旋组件(螺旋套)、提升组件、执行组件,以及执行组件内的旋转组件组成,具有螺旋套内导向槽带动提升组件中提升杆一侧的传动销沿轨道式运动的方式,从而带动提升组件上下运动。导向套的提升孔呈“7”字形和呈L形,提升孔的两边角度在80度至120度之间。该阀门的开启和关闭两端均增设了到位开关的第一微动开关和第二微动开关,并通过提升组件中提升杆顶部的杆套筒一侧的开关轴触发对应的第一微动开关或第二微动开关实现。该阀门采用内螺旋加导向套和传动销,及轴承的传动方法,没有死点,螺旋传动使摩擦力大大降,在同等的工作压力下,使开关阀时间比传统的方法缩短了七倍以上。To sum up, the valve is composed of a helical assembly (spiral sleeve), a lifting assembly, an executive assembly, and a rotating assembly inside the actuating assembly. The inner guide groove of the helical sleeve drives the transmission pin on one side of the lifting rod in the lifting assembly to move along the track. The way of movement, so as to drive the lifting component to move up and down. The lifting hole of the guide sleeve is in the shape of "7" and L-shaped, and the angles on both sides of the lifting hole are between 80 degrees and 120 degrees. The first micro switch and the second micro switch of the in-position switch are added to the opening and closing ends of the valve, and the corresponding first micro switch is triggered by the switch shaft on the side of the rod sleeve at the top of the lifting rod in the lifting assembly. switch or a second microswitch implementation. The valve adopts the transmission method of internal screw plus guide sleeve, transmission pin, and bearing. There is no dead point, and the friction force is greatly reduced by the screw transmission. Under the same working pressure, the opening and closing time of the valve is shortened by more than seven times compared with the traditional method. .
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