CN209875967U - An integrated electric throttling stop valve without stem packing - Google Patents
An integrated electric throttling stop valve without stem packing Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种截止阀,特别是一种集成式无阀杆填料的电动节流截止阀。The utility model relates to a cut-off valve, in particular to an integrated electric throttling stop valve without valve rod packing.
背景技术Background technique
阀杆是阀门上用于传动的重要部件,阀杆的一端连接执行机构,另一端直接连接阀芯转动或移动,以实现阀门的开闭作用,与阀杆连接的执行机构通常为一些体积较大的驱动电机,导致阀门的整体体积增大,占用较多的空间,同时阀杆也需要保持良好的密封性,但在阀门的长期使用过程中,阀杆的频繁转动或直线运动容易导致填料磨损,使阀杆填料密封性能下降甚至导致填料系统密封失效,特别对于有毒、易燃易爆等介质,如果填料系统泄漏或失效,将导致重大事故发生。The valve stem is an important part used for transmission on the valve. One end of the valve stem is connected to the actuator, and the other end is directly connected to the valve core to rotate or move to realize the opening and closing of the valve. The actuator connected to the valve stem is usually some volume. The large drive motor increases the overall volume of the valve and takes up more space. At the same time, the valve stem also needs to maintain good sealing. However, during the long-term use of the valve, the frequent rotation or linear movement of the valve stem will easily cause packing Wear and tear will reduce the sealing performance of the valve stem packing and even cause the sealing failure of the packing system, especially for toxic, flammable and explosive media. If the packing system leaks or fails, it will lead to major accidents.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种集成式无阀杆填料的电动节流截止阀。In order to overcome the deficiencies of the prior art, the utility model provides an integrated electric throttling stop valve without stem packing.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种集成式无阀杆填料的电动节流截止阀,包括节流截止阀本体,所述节流截止阀包括阀体,所述阀体设置有阀腔、进气口和出气口,所述阀腔的侧壁设置有与所述进气口连通的进气通道,所述阀腔的前端设置有与所述出气口连通的出气通道,所述阀腔内安装有阀套,所述阀体上安装有用于固定所述阀套的阀盖,所述阀套对应所述进气通道的位置设置有若干第一通流孔,所述阀套对应所述出气通道的位置设置有第二通流孔,所述阀套内安装有阀芯,所述阀芯的前端安装有密封垫,所述阀芯的后端设置驱动凹腔,所述驱动凹腔的内壁设置有螺纹,所述驱动凹腔内螺纹连接有阀芯驱动丝杆,所述阀芯驱动丝杆的后端固定连接有驱动电机,所述驱动电机固定安装在所述阀盖上。An integrated electric throttle stop valve without valve stem packing, including a throttle stop valve body, the throttle stop valve includes a valve body, and the valve body is provided with a valve cavity, an air inlet and an air outlet. The side wall of the valve chamber is provided with an air inlet passage communicated with the air inlet, the front end of the valve chamber is provided with an air outlet passage communicated with the air outlet, a valve sleeve is installed in the valve chamber, and the valve A valve cover for fixing the valve sleeve is installed on the body, and the position of the valve sleeve corresponding to the air inlet channel is provided with a number of first flow holes, and the position of the valve sleeve corresponding to the outlet channel is provided with a second A flow hole, a valve core is installed in the valve sleeve, a sealing gasket is installed at the front end of the valve core, a driving cavity is provided at the rear end of the valve core, and threads are provided on the inner wall of the driving cavity. A spool driving screw is threaded inside the driving cavity, and a driving motor is fixedly connected to the rear end of the spool driving screw, and the driving motor is fixedly mounted on the valve cover.
所述阀芯的侧壁设置有止转槽,所述阀套的侧壁安装有阀芯止转销,装配后,所述阀芯止转销的末端插入所述止转槽内。The side wall of the valve core is provided with an anti-rotation groove, and the side wall of the valve sleeve is equipped with a valve core anti-rotation pin. After assembly, the end of the valve core anti-rotation pin is inserted into the anti-rotation groove.
所述止转槽的长度大于所述第一通流孔的直径。The length of the anti-rotation slot is greater than the diameter of the first through hole.
所述阀芯的前端安装有用于固定所述密封垫的固定盖。The front end of the spool is provided with a fixing cover for fixing the gasket.
所述固定盖的直径小于所述第二通流孔的直径,所述密封垫的直径大于所述第二通流孔的直径。The diameter of the fixed cover is smaller than the diameter of the second through hole, and the diameter of the sealing gasket is larger than the diameter of the second through hole.
所述阀芯驱动丝杆的后端设置有电机轴腔,所述电机轴腔与所述驱动电机之间采用键连接。The rear end of the valve core driving screw rod is provided with a motor shaft cavity, and the motor shaft cavity is connected with the driving motor by a key.
所述阀芯驱动丝杆与所述阀盖之间安装有角接触球轴承。An angular contact ball bearing is installed between the valve core driving screw rod and the valve cover.
所述阀盖与所述阀体之间安装有密封圈。A sealing ring is installed between the valve cover and the valve body.
所述进气通道和出气通道分别连通有压力传感器,所述压力传感器安装在所述阀体上。The air inlet channel and the air outlet channel are connected with pressure sensors respectively, and the pressure sensors are installed on the valve body.
本实用新型的有益效果是:本实用新型在阀芯的后端螺纹连接有阀芯驱动丝杆,通过驱动电机转动阀芯驱动丝杆,实现阀芯的移动,从而控制阀门的开闭,采用阀芯和传动机构一体式的无阀杆运动机构,取消了传统阀门的阀杆和密封填料机构,可以把阀门的的执行机构和阀门集成一体,进一步缩小电动阀门的整体体积,此外在阀芯的前端、阀盖与阀体之间均安装有密封件,且密封件在阀芯移动的过程中不易磨损,保证了阀门的密封性且不会泄漏,增加阀门的使用寿命。The beneficial effects of the utility model are: the utility model is threadedly connected with a spool drive screw at the rear end of the spool, and the drive motor rotates the spool drive screw to realize the movement of the spool, thereby controlling the opening and closing of the valve. The stemless movement mechanism of the valve core and the transmission mechanism cancels the valve stem and sealing packing mechanism of the traditional valve, and can integrate the valve actuator with the valve to further reduce the overall volume of the electric valve. Seals are installed between the front end of the valve body, the bonnet and the valve body, and the seals are not easy to wear during the movement of the valve core, which ensures the sealing of the valve and does not leak, and increases the service life of the valve.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的剖面示意图;Fig. 1 is a schematic sectional view of the utility model;
图2是阀体的剖面示意图;Fig. 2 is a schematic cross-sectional view of the valve body;
图3是阀套的剖面示意图;Fig. 3 is a schematic cross-sectional view of a valve sleeve;
图4是阀芯的剖面示意图;Fig. 4 is the sectional schematic view of spool;
图5是阀芯驱动丝杆的剖面示意图。Fig. 5 is a schematic cross-sectional view of the valve core driving screw.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
参照图1至图5,一种集成式无阀杆填料的电动节流截止阀,包括节流截止阀本体,所述节流截止阀包括阀体1,所述阀体1设置有阀腔 2、进气口3和出气口4,所述阀腔2的侧壁设置有与所述进气口3连通的进气通道5,所述阀腔2的前端设置有与所述出气口4连通的出气通道6,所述阀腔2内安装有阀套7,所述阀体1上安装有用于固定所述阀套7的阀盖12,所述阀套7对应所述进气通道5的位置设置有若干第一通流孔8,所述阀套7对应所述出气通道6的位置设置有第二通流孔15,该种节流截止阀在阀套7上设计了带节流功能的通流孔,所述阀芯9 运动时,遮盖通流孔部分面积,面积大小由所述阀芯9的位置确定,流量可从最大调节到接近零,所述阀套7内安装有阀芯9,所述阀芯9 的前端安装有密封垫14,所述阀芯9的后端设置驱动凹腔10,所述驱动凹腔10的内壁设置有螺纹,所述驱动凹腔10内螺纹连接有阀芯驱动丝杆11,所述阀芯驱动丝杆11的后端固定连接有驱动电机13,所述驱动电机13固定安装在所述阀盖12上,采用阀芯9和传动机构一体式的无阀杆运动机构,取消了传统阀门的阀杆和密封填料机构,可以把阀门的的执行机构和阀门集成一体,进一步缩小电动阀门的整体体积。Referring to Figures 1 to 5, an integrated electric throttle stop valve without valve stem packing includes a throttle stop valve body, the throttle stop valve includes a valve body 1, and the valve body 1 is provided with a valve cavity 2 , an air inlet 3 and an air outlet 4, the side wall of the valve chamber 2 is provided with an air inlet passage 5 communicating with the air inlet 3, and the front end of the valve chamber 2 is provided with an air inlet channel 5 communicating with the air outlet 4 The air outlet passage 6, the valve chamber 2 is equipped with a valve sleeve 7, the valve body 1 is installed with a valve cover 12 for fixing the valve sleeve 7, and the valve sleeve 7 corresponds to the inlet passage 5 There are a number of first flow holes 8 at the position, and the valve sleeve 7 is provided with a second flow hole 15 corresponding to the position of the outlet channel 6. This kind of throttling stop valve is designed with a throttling function on the valve sleeve 7. When the spool 9 moves, the area of the spool part is covered. The size of the area is determined by the position of the spool 9. The flow rate can be adjusted from the maximum to close to zero. A valve is installed in the valve sleeve 7. Core 9, the front end of described spool 9 is equipped with sealing gasket 14, and the rear end of described spool 9 is provided with drive cavity 10, and the inner wall of described drive cavity 10 is provided with screw thread, and described drive cavity 10 internal thread A spool drive screw 11 is connected, and a drive motor 13 is fixedly connected to the rear end of the spool drive screw 11. The drive motor 13 is fixedly mounted on the valve cover 12, and the spool 9 and the transmission mechanism are integrated. The non-stem movement mechanism of the traditional valve cancels the valve stem and sealing packing mechanism of the traditional valve, and can integrate the actuator of the valve with the valve to further reduce the overall volume of the electric valve.
所述阀芯9的侧壁设置有止转槽17,所述阀套7的侧壁安装有阀芯止转销18,装配后,所述阀芯止转销18的末端插入所述止转槽17内,所述止转槽17的长度大于所述第一通流孔8的直径,确保所述阀芯9 运动时无转动。The side wall of the valve core 9 is provided with an anti-rotation groove 17, and the side wall of the valve sleeve 7 is provided with a valve core anti-rotation pin 18. After assembly, the end of the valve core anti-rotation pin 18 is inserted into the anti-rotation pin 18. In the groove 17, the length of the anti-rotation groove 17 is greater than the diameter of the first flow hole 8, so as to ensure that the valve core 9 does not rotate when it moves.
所述阀芯9的前端安装有用于固定所述密封垫14的固定盖21,所述固定盖21的直径小于所述第二通流孔15的直径,所述密封垫14的直径大于所述第二通流孔15的直径,所述第二通流孔15面向所述密封垫 14的端面设置有密封座,当所述密封垫14与所述密封座接触后,实现阀门关断时的截止功能,所述阀盖12与所述阀体1之间安装有密封圈 22,在阀芯9的前端、阀盖12与阀体1之间均安装有密封件,且密封件在阀芯9移动的过程中不易磨损,保证了阀门的密封性且不会泄漏,增加阀门的使用寿命。The front end of the valve core 9 is equipped with a fixed cover 21 for fixing the gasket 14, the diameter of the fixed cover 21 is smaller than the diameter of the second flow hole 15, and the diameter of the gasket 14 is larger than the diameter of the gasket 14. The diameter of the second through hole 15, the end face of the second through hole 15 facing the sealing gasket 14 is provided with a sealing seat, when the sealing gasket 14 is in contact with the sealing seat, the valve is closed. Cut-off function, a sealing ring 22 is installed between the valve cover 12 and the valve body 1, and a seal is installed between the front end of the valve core 9 and between the valve cover 12 and the valve body 1, and the seal is on the valve core. 9 It is not easy to wear and tear during the moving process, which ensures the sealing of the valve and does not leak, and increases the service life of the valve.
所述阀芯驱动丝杆11的后端设置有电机轴腔19,所述电机轴腔19 与所述驱动电机13之间采用键连接,使所述驱动电机13不承受轴向力。The rear end of the valve core driving screw 11 is provided with a motor shaft chamber 19, and the motor shaft chamber 19 is connected with the driving motor 13 by a key so that the driving motor 13 does not bear axial force.
所述阀芯驱动丝杆11与所述阀盖12之间安装有角接触球轴承20,所述阀芯驱动丝杆11由角接触轴承承受轴向力,包括关断阀门时产生的较大的轴向力,因此所述驱动电机13不承受轴向力,可以采用没有止推结构的电机。An angular contact ball bearing 20 is installed between the valve core driving screw 11 and the valve cover 12, and the valve core driving screw 11 bears axial force by the angular contact bearing, including the large force generated when the valve is closed. axial force, so the drive motor 13 does not bear axial force, and a motor without a thrust structure can be used.
所述进气通道5和出气通道6分别连通有压力传感器16,所述压力传感器16安装在所述阀体1上,在所述阀体1上流体的进口与出口都安装了压力传感器16,以发出进/出口的压差信号,控制系统根据阀门进出口的压力信号反馈给给所述驱动电机13,通过控制电机转动来驱动所述阀芯9,来实现阀门的节流、调压、截止功能。The inlet passage 5 and the outlet passage 6 are respectively connected with pressure sensors 16, the pressure sensors 16 are installed on the valve body 1, and pressure sensors 16 are installed at the inlet and outlet of the fluid on the valve body 1, In order to send out the differential pressure signal of the inlet/outlet, the control system feeds back to the drive motor 13 according to the pressure signal of the inlet and outlet of the valve, and drives the valve core 9 by controlling the rotation of the motor to realize throttling, pressure regulation, cutoff function.
以上的实施方式不能限定本发明创造的保护范围,专业技术领域的人员在不脱离本发明创造整体构思的情况下,所做的均等修饰与变化,均仍属于本发明创造涵盖的范围之内。The above embodiments cannot limit the scope of protection of the present invention, and equivalent modifications and changes made by those in the technical field without departing from the overall concept of the present invention still fall within the scope of the present invention.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111156215A (en) * | 2020-01-17 | 2020-05-15 | 大连大学 | An electromagnetic throttle valve based on magnetic memory alloy |
CN111779845A (en) * | 2019-04-03 | 2020-10-16 | 中山乐满石油设备有限公司 | An integrated electric throttling globe valve without stem packing |
CN113803473A (en) * | 2021-08-30 | 2021-12-17 | 航宇救生装备有限公司 | Flow regulating air valve |
CN114776878A (en) * | 2022-04-27 | 2022-07-22 | 开维喜阀门集团有限公司 | Stainless steel multifunctional meter front valve |
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2019
- 2019-04-03 CN CN201920445961.1U patent/CN209875967U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111779845A (en) * | 2019-04-03 | 2020-10-16 | 中山乐满石油设备有限公司 | An integrated electric throttling globe valve without stem packing |
CN111156215A (en) * | 2020-01-17 | 2020-05-15 | 大连大学 | An electromagnetic throttle valve based on magnetic memory alloy |
CN113803473A (en) * | 2021-08-30 | 2021-12-17 | 航宇救生装备有限公司 | Flow regulating air valve |
CN113803473B (en) * | 2021-08-30 | 2022-09-09 | 航宇救生装备有限公司 | Flow control air valve |
CN114776878A (en) * | 2022-04-27 | 2022-07-22 | 开维喜阀门集团有限公司 | Stainless steel multifunctional meter front valve |
CN114776878B (en) * | 2022-04-27 | 2023-09-22 | 开维喜阀门集团有限公司 | Stainless steel multifunctional front valve |
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Address after: 528400 No. 250-2, Langwang Avenue, Minmin Town, Zhongshan City, Guangdong Province Patentee after: Zhongshan Leman Petroleum Equipment Co., Ltd Address before: 528400 2, No. 7, Dongsheng Industrial Zone, Minmin Town, Zhongshan City, Guangdong Province Patentee before: Zhongshan Leman Petroleum Equipment Co., Ltd |