CN209295634U - A dual-energy agricultural and sideline product roasting device - Google Patents
A dual-energy agricultural and sideline product roasting device Download PDFInfo
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- 241000208125 Nicotiana Species 0.000 abstract description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
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- 235000013305 food Nutrition 0.000 abstract 1
- 235000012055 fruits and vegetables Nutrition 0.000 abstract 1
- 238000007791 dehumidification Methods 0.000 description 21
- 230000006698 induction Effects 0.000 description 15
- 238000001035 drying Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
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Abstract
本实用新型属于食品加工领域,具体为一种双能源农副产品烘烤装置。该装置包括换热室和在换热室旁边设置的烘烤房,换热室和烘烤房连通,换热室包括烘烤热源装置、引风装置和回风排湿装置,所述的烘烤热源装置包括热泵机组和LPG燃烧机组,其中热泵机组设置在换热室外侧的下方,LPG燃烧机组设置在换热室室内的下方,热泵机组通过热泵机循环进风口与换热室连通;使用双热源供给系统烘干烟叶、果蔬等农副产品,相较现有单一能源烤房起到了节能降排、提质增效、高效利用的作用,在实际使用中让条件能源受限的地区农副产品烘烤在有多种能源的供给方式,同时在出现停电或断气的情况下使用能一种备用能源作为热源,保证烟叶烘烤时期的能源问题。
The utility model belongs to the field of food processing, in particular to a dual-energy agricultural by-product baking device. The device includes a heat exchange room and a baking room arranged next to the heat exchange room. The heat exchange room communicates with the baking room. The roasting heat source device includes a heat pump unit and an LPG combustion unit, wherein the heat pump unit is arranged under the outside of the heat exchange chamber, the LPG combustion unit is arranged under the heat exchange chamber, and the heat pump unit communicates with the heat exchange chamber through the heat pump circulating air inlet; use The dual heat source supply system dries agricultural and sideline products such as tobacco leaves, fruits and vegetables. Compared with the existing single-energy barn, it has the functions of saving energy, reducing emissions, improving quality and efficiency, and efficient utilization. In actual use, agricultural and sideline products in areas with limited energy There are multiple energy supply methods for baking, and at the same time, a backup energy can be used as a heat source in the event of a power outage or gas cut-off, so as to ensure the energy problem during the tobacco leaf curing period.
Description
技术领域technical field
本实用新型属于农产品加工技术领域,具体为一种双能源农副产品烘烤装置。The utility model belongs to the technical field of agricultural product processing, in particular to a dual-energy agricultural by-product baking device.
背景技术Background technique
农副产品通常含有大量的水分,不方便储存、调运和长时间销售,具有一定的季节性、如果将其进行烘干,就可以起到防止霉变、死亡,保持其使用价值的作用,可以延长其保质期,所以烘干加工对于农副产品来说有着重大的意义,不但可以使得其价值品质的提升,同时还起到了已于储藏和促进销售的作用。Agricultural and sideline products usually contain a lot of water, which is inconvenient to store, transport and sell for a long time. It has certain seasonality. If it is dried, it can prevent mildew and death, maintain its use value, and extend Its shelf life, so drying processing is of great significance to agricultural and sideline products, not only can improve its value and quality, but also play a role in storage and sales promotion.
现有的烘干设备存在一定的局限性,比如还有较多的烘干设备还在使用煤炭等污染较大的燃料进行烘烤,污染环境,不利于环保,同时该烘干设备效率还很低下,同时遇到极端条件能源供给不足还无法满足烘烤的需要,因此需要再次改进。Existing drying equipment has certain limitations. For example, many drying equipment still use coal and other highly polluting fuels for baking, which pollutes the environment and is not conducive to environmental protection. At the same time, the efficiency of the drying equipment is still very high. At the same time, under extreme conditions, the energy supply is insufficient and cannot meet the needs of baking, so it needs to be improved again.
发明内容Contents of the invention
本实用新型的发明目的是针对上述技术问题,提供一种双能源农副产品烘烤装置,该装置可采用清洁高效的电能与LPG燃气两种作为烘烤源,该套烘烤装置具有高效、节能环保、低碳、省工等优势,而且热源稳定,温度精确,使最终农副产品烘烤质量好。The purpose of the invention of this utility model is to solve the above-mentioned technical problems and provide a dual-energy agricultural and sideline product baking device. The device can use clean and efficient electric energy and LPG gas as the baking source. It has the advantages of environmental protection, low carbon, labor saving, etc., and the heat source is stable and the temperature is accurate, so that the final roasting quality of agricultural and sideline products is good.
为了实现上述目的,本实用新型的具体技术方案为:In order to achieve the above object, the concrete technical scheme of the utility model is:
一种双能源农副产品烘烤装置,包括换热室和在换热室旁边设置的烘烤房,换热室和烘烤房连通,换热室包括烘烤热源装置、引风装置和回风排湿装置,其中所述的烘烤热源装置包括热泵机组和LPG燃烧机组,热泵机组设置在换热室外侧的下方,为外置的装置;LPG燃烧机组设置在换热室室内的下方,为内置装置;热泵机组通过热泵机循环进风口与换热室连通;引风装置包括变频风机和补风风机;在换热室室外的左右各设置一个补风风机,在换热室的正上方设置隔板,在隔板上设置变频风机(在烘烤不同阶段使用不同的风量,可降低电耗和提升烘烤质量),在换热室与烘烤房连接位置的顶部开设换热室出风口,所述的回风排湿装置包括回风口和排湿通道,在换热室的下方设置回风口,排湿通道设置在换热室的下方。A dual-energy agricultural and sideline product baking device, comprising a heat exchange room and a baking room set beside the heat exchange room, the heat exchange room and the baking room are connected, and the heat exchange room includes a baking heat source device, an air induction device and a return air The moisture removal device, wherein the baking heat source device includes a heat pump unit and an LPG combustion unit, the heat pump unit is arranged below the outside of the heat exchange chamber, which is an external device; the LPG combustion unit is arranged below the heat exchange chamber, which is Built-in device; the heat pump unit communicates with the heat exchange chamber through the heat pump circulation air inlet; the air induction device includes a frequency conversion fan and a supplementary air fan; a supplementary air fan is installed on the left and right outside the heat exchange chamber, and is installed directly above the heat exchange chamber Baffles, set frequency conversion fans on the partitions (use different air volumes at different stages of baking, which can reduce power consumption and improve baking quality), and set up heat exchange room air outlets on the top of the connection between the heat exchange room and the baking room , the air return and dehumidification device includes an air return port and a moisture discharge channel, the return air port is provided under the heat exchange chamber, and the moisture discharge channel is provided under the heat exchange chamber.
引风装置将烘烤热源装置中产生的热空气通过换热室出风口引入烘烤房,回风排湿装置将在烤房中的循环空气与湿空气由换热室下方的回风口和两个排湿通道进行循环和排出,而在换热室左右各置的一个补风机为烘烤补充空气。The air induction device introduces the hot air generated in the baking heat source device into the baking room through the air outlet of the heat exchange room, and the return air dehumidification device transfers the circulating air and humid air in the baking room from the return air outlet below the heat exchange room and the two There are three dehumidification passages for circulation and discharge, and a make-up fan is installed on the left and right sides of the heat exchange chamber to supplement the air for baking.
在变频风机的上方设置引风板,引风板为弧形结构,方便流通。The air induction plate is set above the frequency conversion fan, and the air induction plate is in an arc structure, which is convenient for circulation.
在所述烘烤热源装置中的LPG燃烧机组上设置有LPG机组燃烧头, LPG机组燃烧头比热泵机组内的热泵机循环进风口高40cm-50cm。The LPG combustion unit in the baking heat source device is provided with an LPG unit combustion head, and the LPG unit combustion head is 40cm-50cm higher than the heat pump circulating air inlet in the heat pump unit.
在LPG机组燃烧头的四周安装LPG燃烧头隔离板,LPG燃烧头隔离板的高度为0.5m。该LPG燃烧头隔离板可防止在使用LPG燃烧机组时热空气或火焰进入热泵机排湿口,造成热源的浪费。Install the LPG combustion head isolation plate around the combustion head of the LPG unit, and the height of the LPG combustion head isolation plate is 0.5m. The LPG combustion head isolation plate can prevent hot air or flames from entering the moisture discharge port of the heat pump when using the LPG combustion unit, resulting in waste of heat sources.
本申请中的烘烤热源装置集成了热泵机组和LPG燃烧机组,使用一键切换装置实现热泵系统和燃气系统的瞬间切换。切换装置可采用现有技术实现。The baking heat source device in this application integrates a heat pump unit and an LPG combustion unit, and uses a one-key switching device to realize instant switching between the heat pump system and the gas system. The switching device can be realized by adopting the existing technology.
回风排湿装置的用途:当热空气在烘干室循环了一圈后由回风口进入加热系统,利用余热再通过加热系统、引风系统进入烘干室。同时根据不同农副产品的烘烤工艺,需要主动排湿时,启动补风机,湿气通过排湿口由排湿通道排放。The purpose of the return air dehumidification device: After the hot air circulates in the drying room, it enters the heating system through the return air outlet, and uses the waste heat to enter the drying room through the heating system and the induced air system. At the same time, according to the baking process of different agricultural and sideline products, when active dehumidification is required, the supplementary fan is started, and the moisture is discharged from the dehumidification channel through the dehumidification outlet.
本实用新型的积极效果为:The positive effect of the utility model is:
(一)集成热泵与LPG燃烧系统作为能源供给,热效率更高,如果采用自动化管理,使提升温度的控制更为精确。(1) The integrated heat pump and LPG combustion system are used as energy supply, and the thermal efficiency is higher. If automatic management is adopted, the control of the elevated temperature will be more precise.
(二)在出现停电或断气的情况下使用能一种备用能源作为热源,保证烟叶烘烤时期的能源问题。(2) In the event of a power outage or gas cut-off, a backup energy source can be used as a heat source to ensure the energy problem during the tobacco leaf curing period.
(三)以绿色环保能源作为供给降低了污染物的排放,配以对回风排湿系统、引风系统的改进,确保了对农副产品烘烤质量的需求。(3) The use of green energy as the supply reduces the emission of pollutants, coupled with the improvement of the return air dehumidification system and the air induction system, it ensures the demand for the baking quality of agricultural and sideline products.
附图说明Description of drawings
图1为本实用新型烘烤设备的结构正视图。Fig. 1 is a structural front view of the utility model baking equipment.
图2为本实用新型烘烤设备的俯视正视图。Fig. 2 is a top front view of the baking equipment of the present invention.
图3为本实用新型烘烤设备的结构侧视图板。Fig. 3 is a structural side view panel of the baking equipment of the present invention.
其中,1-引风板、2-变频风机、3-补风风机、4-LPG燃烧机头、5-热泵机组、6-排湿风道、7-LPG燃烧头隔离板、8-LPG燃烧机组、9-回风口、10-热泵机循环进风口、11-换热室 12-换热室出风口。Among them, 1-air induction plate, 2-frequency conversion fan, 3-supplement air fan, 4-LPG combustion head, 5-heat pump unit, 6-humidity exhaust duct, 7-LPG combustion head isolation plate, 8-LPG combustion Unit, 9-return air outlet, 10-heat pump circulation air inlet, 11-heat exchange chamber, 12-heat exchange chamber air outlet.
具体实施方式Detailed ways
为了使本实用新型的发明目的、技术方案及优点更加清楚明白,下面结合具体实施方式对本发明作进一步的详细描述,但不应将此理解为本发明上述主题的范围仅限于下述实施例。In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below in conjunction with specific embodiments, but this should not be construed as limiting the scope of the above subject of the present invention to the following examples.
一种双能源农副产品烘烤装置,包括换热室和在换热室旁边设置的烘烤房,换热室和烘烤房连通,换热室包括烘烤热源装置、引风装置和回风排湿装置,其中所述的烘烤热源装置包括热泵机组和LPG燃烧机组,其中热泵机组设置在换热室外侧的下方,为外置的装置;LPG燃烧机组设置在换热室室内的下方,为内置装置;热泵机组通过热泵机循环进风口与换热室连通;引风装置包括变频风机和补风风机;在换热室室外的左右各设置一个补风风机,在换热室的正上方设置隔板,在隔板上设置变频风机(在烘烤不同阶段使用不同的风量,降低电耗提升烘烤质量),在换热室与烘烤房连接位置的顶部开设换热室出风口,所述的回风排湿装置包括回风口和排湿通道,在换热室的下方设置回风口,排湿通道设置在换热室的下方。A dual-energy agricultural and sideline product baking device, comprising a heat exchange room and a baking room set beside the heat exchange room, the heat exchange room and the baking room are connected, and the heat exchange room includes a baking heat source device, an air induction device and a return air The dehumidification device, wherein the baking heat source device includes a heat pump unit and an LPG combustion unit, wherein the heat pump unit is arranged below the outside of the heat exchange chamber and is an external device; the LPG combustion unit is arranged below the heat exchange chamber, It is a built-in device; the heat pump unit communicates with the heat exchange chamber through the heat pump circulation air inlet; the air induction device includes a frequency conversion fan and a supplementary air fan; a supplementary air fan is installed on the left and right sides of the heat exchange room, directly above the heat exchange room Set up partitions, set frequency conversion fans on the partitions (use different air volumes at different stages of baking, reduce power consumption and improve baking quality), and set up heat exchange room air outlets on the top of the connection between the heat exchange room and the baking room. The air return and dehumidification device includes an air return port and a moisture discharge channel, the return air port is provided under the heat exchange chamber, and the moisture discharge channel is provided under the heat exchange chamber.
引风装置将烘烤热源装置中产生的热空气通过换热室出风口引入烘烤房,回风排湿装置将在烤房中的循环空气与湿空气由换热室下方的回风口和两个排湿通道进行循环和排出,而在换热室左右各置的一个补风机为烘烤补充空气。The air induction device introduces the hot air generated in the baking heat source device into the baking room through the air outlet of the heat exchange room, and the return air dehumidification device transfers the circulating air and humid air in the baking room from the return air outlet below the heat exchange room and the two There are three dehumidification passages for circulation and discharge, and a make-up fan is installed on the left and right sides of the heat exchange chamber to supplement the air for baking.
在变频风机的上方设置引风板,引风板为弧形结构,方便流通。The air induction plate is set above the frequency conversion fan, and the air induction plate is in an arc structure, which is convenient for circulation.
在所述烘烤热源装置中的LPG燃烧机组上设置有LPG机组燃烧头, LPG机组燃烧头比热泵机组内的热泵机循环进风口高40cm-50cm。The LPG combustion unit in the baking heat source device is provided with an LPG unit combustion head, and the LPG unit combustion head is 40cm-50cm higher than the heat pump circulating air inlet in the heat pump unit.
在LPG机组燃烧头的四周安装LPG燃烧头隔离板,LPG燃烧头隔离板的高度为0.5m。该LPG燃烧头隔离板可防止在使用LPG燃烧机组时热空气或火焰进入热泵机排湿口,造成热源的浪费。Install the LPG combustion head isolation plate around the combustion head of the LPG unit, and the height of the LPG combustion head isolation plate is 0.5m. The LPG combustion head isolation plate can prevent hot air or flames from entering the moisture discharge port of the heat pump when using the LPG combustion unit, resulting in waste of heat sources.
本申请中的烘烤热源装置集成了热泵机组和LPG燃烧机组,使用一键切换装置实现热泵系统和燃气系统的瞬间切换。切换装置可采用常规技术实现。The baking heat source device in this application integrates a heat pump unit and an LPG combustion unit, and uses a one-key switching device to realize instant switching between the heat pump system and the gas system. The switching means can be implemented using conventional techniques.
回风排湿装置的用途:当热空气在烘干室循环了一圈后由回风口进入加热系统,利用余热再通过加热系统、引风系统进入烘干室。同时根据不同农副产品的烘烤工艺,需要主动排湿时,启动补风机,湿气通过排湿口由排湿通道排放。The purpose of the return air dehumidification device: After the hot air circulates in the drying room, it enters the heating system through the return air outlet, and uses the waste heat to enter the drying room through the heating system and the induced air system. At the same time, according to the baking process of different agricultural and sideline products, when active dehumidification is required, the supplementary fan is started, and the moisture is discharged from the dehumidification channel through the dehumidification outlet.
实施例1: 使用LPG燃烧机组烘烤Example 1: Baking with LPG combustion unit
如图1至图3所示,当仅使用LPG燃气烘烤时, LPG燃烧机组启动,LPG机组燃烧头加热换热室内空气,加热后的热空气通过变频引风机由弧形引风板引导进入烘干室,对待干燥的农副产品进行烘烤,当热空气在烘干室循环了一圈后由回风口进入加热系统,利用余热再通过加热装置、引风装置进入烘干室。同时根据不同农副产品的烘烤工艺,需要主动排湿时,启动补风机,湿气通过排湿口由排湿通道排放。As shown in Figure 1 to Figure 3, when only LPG gas is used for baking, the LPG combustion unit is started, and the combustion head of the LPG unit heats the air in the heat exchange room, and the heated hot air is guided into the air by the arc-shaped air induction plate through the frequency conversion induced draft fan The drying room is used to bake the agricultural and sideline products to be dried. After the hot air circulates in the drying room, it enters the heating system through the air return port, and uses the waste heat to enter the drying room through the heating device and the air induction device. At the same time, according to the baking process of different agricultural and sideline products, when active dehumidification is required, the supplementary fan is started, and the moisture is discharged from the dehumidification channel through the dehumidification outlet.
基于上述技术特征的烘烤设备,通过设计LPG机组燃烧头,位置高度高于热泵机组回风口40cm-50cm以及,在LPG机组燃烧头上安装0.5M燃烧隔离板,达到双能源机组工作互补干扰,LPG燃烧加热节能降耗的目的。Based on the above-mentioned technical characteristics of the baking equipment, by designing the combustion head of the LPG unit, the position height is 40cm-50cm higher than the return air outlet of the heat pump unit, and installing a 0.5M combustion isolation plate on the combustion head of the LPG unit to achieve complementary interference in the work of the dual-energy unit. The purpose of LPG combustion heating is to save energy and reduce consumption.
基于上述技术特征的烘烤设备,通过设计变频引风机由弧形引风板,将换热室内的空气引入,烘烤室内。采用这导风的设计方式能够有效满足不同五零烘烤时对于风量的需求,并充分利用换热室的空间,有效减少能量的损失,提升设备工作效率。Based on the above-mentioned technical characteristics of the baking equipment, the air in the heat exchange chamber is introduced into the baking room through the design of the frequency conversion induced draft fan and the arc-shaped air induction plate. The design of this air guide can effectively meet the air volume requirements of different 50 baking, and make full use of the space of the heat exchange chamber, effectively reduce energy loss and improve the working efficiency of the equipment.
基于上述技术特征的烘烤设备,通过设计回风口、补风机、排湿口,采用回风口与排湿口独立的设计,降低能源的损耗,加大的回风口设计提升能源的利用效率,同时两侧双补风机在需要排湿时,主动启动,利用正压将湿空气通过排湿通道排出,起到高效排湿提升物料烘烤质量。The baking equipment based on the above technical features, through the design of the air return port, supplementary fan, and moisture discharge port, adopts the independent design of the return air port and the moisture discharge port to reduce energy loss, and the enlarged return air port design improves energy utilization efficiency, and at the same time When dehumidification is required, the double supplementary fans on both sides will be activated actively, and the positive pressure will be used to discharge the humid air through the dehumidification channel, so as to effectively dehumidify and improve the baking quality of materials.
实施例2::使用热泵机组烘烤Embodiment 2:: use heat pump unit to bake
如图1至图3所示,当仅使用热泵机组进行烘烤产品时:将实施例1中的LPG燃烧机组切换为热泵机组烘烤,其余技术内容同上,最终目的同样可达到双能源机组互补干扰,供热节能降耗提质增效的目的。As shown in Figures 1 to 3, when only heat pump units are used to bake products: the LPG combustion unit in Example 1 is switched to heat pump units for baking, and the rest of the technical content is the same as above, and the ultimate goal can also achieve dual energy units complementary Interference, the purpose of heating energy saving, reducing consumption, improving quality and increasing efficiency.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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CN111713729A (en) * | 2020-08-05 | 2020-09-29 | 三明市鸿达智能农业设备有限公司 | A device for roasting tobacco leaves |
CN113237291A (en) * | 2021-04-28 | 2021-08-10 | 南通盛鑫食品有限公司 | Drying device for sausage and bacon |
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CN111713729A (en) * | 2020-08-05 | 2020-09-29 | 三明市鸿达智能农业设备有限公司 | A device for roasting tobacco leaves |
CN113237291A (en) * | 2021-04-28 | 2021-08-10 | 南通盛鑫食品有限公司 | Drying device for sausage and bacon |
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