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CN209241202U - An electric drive system for a freight trailer - Google Patents

An electric drive system for a freight trailer Download PDF

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Publication number
CN209241202U
CN209241202U CN201821914363.6U CN201821914363U CN209241202U CN 209241202 U CN209241202 U CN 209241202U CN 201821914363 U CN201821914363 U CN 201821914363U CN 209241202 U CN209241202 U CN 209241202U
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motor
trailer
bidirectional motor
transmission mechanism
gear transmission
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张志刚
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Zhang Zhigang
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Ruitian Technology (sanya) Co Ltd
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Abstract

本实用新型实施例公开了一种货运挂车的电驱动系统,属于汽车驱动技术领域,其技术方案要点所述货运挂车的电驱动系统包括电机总成、电源系统和齿轮传动机构,所述电源系统与所述电机总成电性连接,所述电机总成包括电控系统和双向电机,所述电控系统作为所述电机总成输入端,所述双向电机作为所述电机总成输出端,所述双向电机通过所述齿轮传动机构与挂车车轮连接,货车在加速或上坡行驶时,双向电机将电源系统存储的电能转变为机械能向挂车提供辅助驱动力;货车在减速或下坡行驶时,挂车车轮通过齿轮系统带动双向电机,完成制动能量回收同时双向电机作为负载提供额外的制动动能,起到缓速作用。达到了增加爬坡和加速动力以及避免制动不足的效果。

The embodiment of the utility model discloses an electric drive system for a freight trailer, which belongs to the technical field of automobile drive. Electrically connected with the motor assembly, the motor assembly includes an electronic control system and a bidirectional motor, the electronic control system serves as the input end of the motor assembly, and the bidirectional motor serves as the output end of the motor assembly, The bidirectional motor is connected to the trailer wheel through the gear transmission mechanism. When the truck is accelerating or traveling uphill, the bidirectional motor converts the electric energy stored in the power supply system into mechanical energy to provide auxiliary driving force for the trailer; , the trailer wheel drives the two-way motor through the gear system to complete the recovery of braking energy, and at the same time the two-way motor acts as a load to provide additional braking kinetic energy to play a slowing role. The effect of increasing climbing and acceleration power and avoiding insufficient braking is achieved.

Description

一种货运挂车的电驱动系统An electric drive system for a freight trailer

技术领域technical field

本实用新型涉及汽车驱动技术领域,具体涉及一种货运挂车的电驱动系统。The utility model relates to the technical field of automobile drive, in particular to an electric drive system of a freight trailer.

背景技术Background technique

传统意义上的挂车,是指由汽车动力牵引而自身无动力驱动的车辆。长途货车由一辆主牵引车与一辆或一辆以上挂车进行组合,作为公路运输的重要车种,采用这种主挂车形式已成必然,具有灵活运输、运载量大、运输成本低等优势。A trailer in the traditional sense refers to a vehicle that is towed by the power of the car but not driven by itself. Long-distance trucks are composed of a main tractor and one or more trailers. As an important vehicle type for road transportation, it is inevitable to use this form of main trailer. It has the advantages of flexible transportation, large carrying capacity, and low transportation costs. .

然而挂车运输仍然存在着很突出的问题。第一,加速或爬坡行驶时主牵引车动力不足。近年来随着运输业的发展,为了降低运输成本而增加运输货物重量的情况比比皆是,货车运载量大导致主牵引车加速或爬坡行驶时动力不足,尤其是爬大坡度时造成货车行驶速度慢甚至出现爬坡困难。第二,减速和下坡行驶时货车制动不足,尤其是长下坡时,持续制动导致刹车系统失灵,极易引起安全事故。目前常用的鼓式刹车或盘式刹车都是通过摩擦原理产生制动效果,长期使用后零件损耗将导致制动性能下降或失效,为交通带来极大的安全隐患,经常更换零件也将提高成本。缓速器虽然可以有效地解决此问题,但由于其成本高,又不能实现能量回收,因而不易被推广。第三,货车装载量大,惯量大,制动能量损耗也大。制动时惯性动能转换成零件摩擦产生的大量热能不能被回收利用。However, there are still outstanding problems in trailer transportation. First, the power of the main tractor is insufficient when accelerating or climbing. In recent years, with the development of the transportation industry, it is common to increase the weight of the transported goods in order to reduce transportation costs. The large load of the truck leads to the lack of power of the main tractor when accelerating or climbing a slope, especially when climbing a large slope. The speed is slow and even difficult to climb. Second, when the truck is decelerating and driving downhill, the brakes are insufficient, especially when going downhill for a long time, continuous braking will cause the brake system to fail, which can easily cause safety accidents. At present, the commonly used drum brakes or disc brakes produce the braking effect through the principle of friction. After long-term use, the loss of parts will lead to a decrease in braking performance or failure, which will bring great safety hazards to traffic. Frequent replacement of parts will also improve the performance of the brakes. cost. Although the retarder can effectively solve this problem, it is not easy to be popularized because of its high cost and the inability to realize energy recovery. Third, the truck has a large loading capacity, a large inertia, and a large braking energy loss. When braking, the inertial kinetic energy is converted into a large amount of heat energy generated by the friction of parts, which cannot be recycled.

因此,提高货车整车动力性能、制动性能以及能效成为关键且必须解决的问题。Therefore, improving the power performance, braking performance and energy efficiency of the truck has become a key and must be solved problem.

发明内容Contents of the invention

本实用新型实施例的目的在于提供一种货运挂车的电驱动系统,用以解决现有货车动力不足、制动不足、能量损耗大的问题。The purpose of the embodiment of the utility model is to provide an electric drive system of a freight trailer, which is used to solve the problems of insufficient power, insufficient braking and large energy loss of existing freight vehicles.

为实现上述目的,本实用新型实施例的技术方案为一种货运挂车的电驱动系统,所述货运挂车的电驱动系统包括电机总成、电源系统和齿轮传动机构,所述电源系统与所述电机总成电性连接,所述电机总成包括电控系统和双向电机,所述电控系统作为所述电机总成输入端,所述双向电机作为所述电机总成输出端,所述双向电机通过所述齿轮传动机构与挂车车轮连接。In order to achieve the above purpose, the technical solution of the embodiment of the utility model is an electric drive system of a freight trailer, the electric drive system of the freight trailer includes a motor assembly, a power supply system and a gear transmission mechanism, the power supply system and the The motor assembly is electrically connected, and the motor assembly includes an electric control system and a bidirectional motor, the electric control system is used as the input end of the motor assembly, the bidirectional motor is used as the output end of the motor assembly, and the bidirectional motor is used as the output end of the motor assembly. The motor is connected with the wheels of the trailer through the gear transmission mechanism.

作为进一步优化,所述电源系统,包括电池管理系统和电能储能单元。As a further optimization, the power supply system includes a battery management system and an electric energy storage unit.

作为进一步优化,所述双向电机为发电电动机,当所述电源系统为所双向电机提供电能时,所述双向电机为挂车车轮提供驱动力;当所述挂车车轮带动所述双向电机旋转时,所述双向电机为电源系统提供电能。As a further optimization, the bidirectional motor is a generator motor. When the power supply system provides electric energy for the bidirectional motor, the bidirectional motor provides driving force for the wheels of the trailer; when the wheels of the trailer drive the bidirectional motor to rotate, the bidirectional motor The bidirectional motor provides electric energy for the power supply system.

作为进一步优化,所述电源系统分别与所述电控系统和所述双向电机接通线路,所述电控系统又与所述双向电机接通线路。As a further optimization, the power supply system is respectively connected to the electric control system and the bidirectional motor, and the electric control system is connected to the bidirectional motor.

作为进一步优化,所述电控系统与所述双向电机之间的线路连接可逆。As a further optimization, the line connection between the electric control system and the bidirectional motor is reversible.

作为进一步优化,所述齿轮传动机构包括减速器和驱动桥。As a further optimization, the gear transmission mechanism includes a speed reducer and a drive axle.

作为进一步优化,所述减速器为齿轮传动机构的输入端,所述驱动桥为齿轮传动机构的输出端,所述减速器通过一传动轴与所述驱动桥连接。As a further optimization, the reducer is the input end of the gear transmission mechanism, the drive axle is the output end of the gear transmission mechanism, and the reducer is connected to the drive axle through a transmission shaft.

作为进一步优化,所述驱动桥为所述齿轮传动机构的输入端,所述减速器为齿轮传动机构的输出端。As a further optimization, the drive axle is the input end of the gear transmission mechanism, and the speed reducer is the output end of the gear transmission mechanism.

作为进一步优化,所述双向电机和齿轮传动机构分别设置有两组,且各组双向电机和齿轮传动机构分别与挂车的一个车轮连接。As a further optimization, two groups of bidirectional motors and gear transmission mechanisms are provided respectively, and each group of bidirectional motors and gear transmission mechanisms is respectively connected to a wheel of the trailer.

作为进一步优化,所述双向电机和齿轮传动机构设置于挂车车轮转轴上或挂车车轮轮毂内。As a further optimization, the two-way motor and the gear transmission mechanism are arranged on the rotation shaft of the trailer wheel or in the hub of the trailer wheel.

本实用新型具有如下优点:The utility model has the following advantages:

本实用新型专利提供的货运挂车的电驱动系统作为整车的辅助动力系统,提高整车动力性能,增加爬坡能力,以确保长途运输的行车安全。挂车齿轮传动机构增加整车传动比,提高承载能力。挂车双向电机受电控系统控制,利用电机的可逆性原理,即可当驱动电机,又可当发电电机,降低机械制动的损耗,高效率的电制动能量回收达到很好的节能减排效果。制动的同时双向电机又可充当缓速器作用进行辅助降速,结构简单,提高制动性能且制动不容易失效,增加整车安全性。The electric drive system of the freight trailer provided by the utility model patent is used as the auxiliary power system of the whole vehicle to improve the power performance of the whole vehicle and increase the climbing ability to ensure the driving safety of long-distance transportation. The gear transmission mechanism of the trailer increases the transmission ratio of the whole vehicle and improves the carrying capacity. The two-way motor of the trailer is controlled by the electronic control system. Using the principle of reversibility of the motor, it can be used as a driving motor and a generator motor to reduce the loss of mechanical braking. High-efficiency electric braking energy recovery achieves good energy saving and emission reduction Effect. At the same time of braking, the two-way motor can act as a retarder to assist in deceleration. The structure is simple, the braking performance is improved and the braking is not easy to fail, and the safety of the whole vehicle is increased.

附图说明Description of drawings

图1和图2为实施例1、实施例2和实施例3提供的货运挂车的电驱动系统的结构示意简图;Fig. 1 and Fig. 2 are the schematic diagrams of the structure of the electric drive system of the freight trailer provided by embodiment 1, embodiment 2 and embodiment 3;

图3为实施例1结构示意图;Fig. 3 is the structural representation of embodiment 1;

图4为实施例2结构示意图;Fig. 4 is the structural representation of embodiment 2;

图5为实施例3结构示意图;Fig. 5 is the structural representation of embodiment 3;

图6为实施例4结构示意图。Fig. 6 is a schematic structural diagram of embodiment 4.

附图标记reference sign

1、电机总成;11、电控系统;12、双向电机;2、电源系统;21、电池管理系统;22、电能储能单元;3、齿轮传动机构;31、减速器;32、驱动桥。1. Motor assembly; 11. Electric control system; 12. Bidirectional motor; 2. Power supply system; 21. Battery management system; 22. Electric energy storage unit; 3. Gear transmission mechanism; 31. Reducer; 32. Drive axle .

具体实施方式Detailed ways

以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

实施例1Example 1

一种货运挂车的电驱动系统,结合图1至图3,包括电机总成1、电源系统2和齿轮传动机构3,其中电机总成1包括电控系统11和双向电机12,电控系统11作为电机总成1输入端,双向电机12作为电机总成1输出端,双向电机12采用发电电动机,既可将电能转换为机械能,又可将机械能转换为电能。电源系统2分别与电控系统11和双向电机12接通线路,电控系统11又与双向电机12接通线路,其中电控系统11与双向电机12之间的线路连接可逆,电源系统2包括电能储能单元22和电池管理系统21,电能储能单元22包括但不局限于锂电池、铅酸电池和超级电容,电源系统2既可以为双向电机12提供电能,又可以存储双向电机12产生的电能。An electric drive system for a freight trailer, with reference to Figures 1 to 3, includes a motor assembly 1, a power supply system 2, and a gear transmission mechanism 3, wherein the motor assembly 1 includes an electric control system 11 and a bidirectional motor 12, and the electric control system 11 As the input terminal of the motor assembly 1, the bidirectional motor 12 is used as the output terminal of the motor assembly 1. The bidirectional motor 12 adopts a generator motor, which can convert electrical energy into mechanical energy and convert mechanical energy into electrical energy. The power supply system 2 is respectively connected to the electric control system 11 and the bidirectional motor 12, and the electric control system 11 is connected to the bidirectional motor 12. The circuit connection between the electric control system 11 and the bidirectional motor 12 is reversible, and the power supply system 2 includes The electric energy storage unit 22 and the battery management system 21, the electric energy storage unit 22 includes but not limited to lithium batteries, lead-acid batteries and supercapacitors, the power supply system 2 can not only provide electric energy for the bidirectional motor 12, but also store the bidirectional motor 12 to generate of electric energy.

由主牵引车驾驶员操作发出指令作为电机总成1的输入端,电机总成1输出端与齿轮传动机构3输入端连接,齿轮传动机构3的输出最终传递至挂车车轮实现挂车行驶状况的控制。The driver of the main tractor sends an instruction as the input end of the motor assembly 1, the output end of the motor assembly 1 is connected to the input end of the gear transmission mechanism 3, and the output of the gear transmission mechanism 3 is finally transmitted to the wheels of the trailer to realize the control of the driving condition of the trailer .

其中,货车在加速或上坡行驶时,主牵引车驾驶员踩下油门踏板,向电控系统11发出指令,电源系统2为双向电机12提供电能,双向电机12作为驱动电机将电能转变为机械能,输出驱动动能带动齿轮传动机构3,通过挂车车轮向挂车提供辅助驱动力。Wherein, when the truck is accelerating or traveling uphill, the driver of the main tractor depresses the accelerator pedal and sends an instruction to the electronic control system 11, the power supply system 2 provides electric energy for the bidirectional motor 12, and the bidirectional motor 12 is used as a driving motor to convert the electric energy into mechanical energy , the output driving kinetic energy drives the gear transmission mechanism 3, and provides auxiliary driving force to the trailer through the wheels of the trailer.

其中,货车在减速或下坡行驶时,主牵引车驾驶员踩下制动踏板或给出下坡行驶指令,向电控系统11发出指令,挂车车轮的惯性力带动双向电机12,双向电机12作为发电电机将机械能转变为电能,电能通过电控系统11整流后存储于电源系统2中完成能量回收。同时双向电机12作为负载提供额外的制动动能,起到缓速作用。Wherein, when the truck is decelerating or traveling downhill, the driver of the main tractor depresses the brake pedal or gives a downhill driving instruction, and sends an instruction to the electronic control system 11, and the inertial force of the trailer wheel drives the bidirectional motor 12, and the bidirectional motor 12 As a generator, the motor converts mechanical energy into electrical energy, and the electrical energy is rectified by the electric control system 11 and then stored in the power supply system 2 to complete energy recovery. At the same time, the bi-directional motor 12 serves as a load to provide additional braking kinetic energy to play a retarding role.

齿轮传动机构3包括但不局限于减速器31和驱动桥32,减速器31作为齿轮传动机构3的输入端,通过一个传动轴与驱动桥32连接,驱动桥32作为齿轮传动机构3的输出端与挂车车轮安装,形成货运挂车的驱动桥32电驱动系统。The gear transmission mechanism 3 includes but is not limited to a speed reducer 31 and a driving axle 32. The speed reducer 31 is used as the input end of the gear transmission mechanism 3 and is connected to the driving axle 32 through a transmission shaft. The driving axle 32 is used as the output end of the gear transmission mechanism 3 Install with the trailer wheel to form the drive axle 32 electric drive system of the freight trailer.

实施例2Example 2

如图1、图2和图4所示,实施例2提供了一种货运挂车的电驱动系统,其结构与实施例1的基本相同,下面仅对不同之处进行描述。As shown in Fig. 1, Fig. 2 and Fig. 4, embodiment 2 provides an electric drive system for a freight trailer, its structure is basically the same as that of embodiment 1, and only the differences will be described below.

驱动桥32作为齿轮传动机构3的输入端,驱动桥32两端分别安装有减速器31,减速器31作为齿轮传动机构3的输出端与挂车车轮安装,形成货运挂车的驱动桥32电驱动系统。The drive axle 32 is used as the input end of the gear transmission mechanism 3, and the two ends of the drive axle 32 are respectively equipped with a reducer 31, and the reducer 31 is installed as the output end of the gear transmission mechanism 3 with the wheels of the trailer to form the drive axle 32 electric drive system of the freight trailer. .

实施例3Example 3

如图1、图2和图5所示,实施例3提供了一种货运挂车的电驱动系统,其结构与实施例1的基本相同,下面仅对不同之处进行描述。As shown in Fig. 1, Fig. 2 and Fig. 5, embodiment 3 provides an electric drive system for a freight trailer, its structure is basically the same as that of embodiment 1, and only the differences will be described below.

在本实施例中,所述双向电机12和齿轮传动机构3分别设置有两组,且各组双向电机2和齿轮传动机构3分别与挂车的一个车轮连接。齿轮传动机构3安装在挂车车轮转轴上且位于车轮旁边,形成货运挂车的轮边电驱动系统。In this embodiment, two groups of the bidirectional motor 12 and the gear transmission mechanism 3 are provided respectively, and each group of the bidirectional motor 2 and the gear transmission mechanism 3 is respectively connected to a wheel of the trailer. The gear transmission mechanism 3 is installed on the wheel shaft of the trailer and is located beside the wheel, forming a wheel-side electric drive system of the freight trailer.

实施例4Example 4

如图1、图2和图6所示,实施例4提供了一种货运挂车的电驱动系统,其结构与实施例1的基本相同,下面仅对不同之处进行描述。As shown in Fig. 1, Fig. 2 and Fig. 6, embodiment 4 provides an electric drive system for a freight trailer, its structure is basically the same as that of embodiment 1, and only the differences will be described below.

在本实施例中,双向电机12和齿轮传动机构3的安装位置位于挂车车轮轮毂里面,齿轮传动机构3的输出端安装在挂车车轮轮毂上,形成货运挂车的轮毂电驱动系统。In this embodiment, the installation positions of the bidirectional motor 12 and the gear transmission mechanism 3 are located inside the hub of the trailer wheel, and the output end of the gear transmission mechanism 3 is installed on the hub of the trailer wheel to form the hub electric drive system of the freight trailer.

虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the utility model has been described in detail with general description and specific examples above, some modifications or improvements can be made on the basis of the utility model, which will be obvious to those skilled in the art. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.

Claims (10)

1.一种货运挂车的电驱动系统,其特征在于,所述货运挂车的电驱动系统包括电机总成(1)、电源系统(2)和齿轮传动机构(3),所述电源系统(2)与所述电机总成(1)电性连接,所述电机总成(1)包括电控系统(11)和双向电机(12),所述电控系统(11)作为所述电机总成(1)输入端,所述双向电机(12)作为所述电机总成(1)输出端,所述双向电机(12)通过所述齿轮传动机构(3)与挂车车轮连接。1. An electric drive system of a freight trailer, characterized in that, the electric drive system of the freight trailer comprises a motor assembly (1), a power supply system (2) and a gear transmission mechanism (3), and the power supply system (2) ) is electrically connected with the motor assembly (1), the motor assembly (1) includes an electric control system (11) and a bidirectional motor (12), and the electric control system (11) is used as the motor assembly (1) The input end, the bidirectional motor (12) is used as the output end of the motor assembly (1), and the bidirectional motor (12) is connected to the wheels of the trailer through the gear transmission mechanism (3). 2.根据权利要求1所述的货运挂车的电驱动系统,其特征在于,所述电源系统(2),包括电池管理系统(21)和电能储能单元(22)。2. The electric drive system of a freight trailer according to claim 1, characterized in that the power supply system (2) includes a battery management system (21) and an electric energy storage unit (22). 3.根据权利要求1所述的货运挂车的电驱动系统,其特征在于,所述双向电机(12)为发电电动机,当所述电源系统(2)为所述双向电机(12)提供电能时,所述双向电机(12)为挂车车轮提供驱动力;当所述挂车车轮带动所述双向电机(12)旋转时,所述双向电机(12)为电源系统(2)提供电能。3. The electric drive system of a freight trailer according to claim 1, characterized in that, the bidirectional motor (12) is a generator motor, when the power supply system (2) provides electric energy for the bidirectional motor (12) , the bidirectional motor (12) provides driving force for the trailer wheels; when the trailer wheels drive the bidirectional motor (12) to rotate, the bidirectional motor (12) provides electric energy for the power supply system (2). 4.根据权利要求1所述的货运挂车的电驱动系统,其特征在于,所述电源系统(2)分别与所述电控系统(11)和所述双向电机(12)接通线路,所述电控系统(11)又与所述双向电机(12)接通线路。4. The electric drive system of a freight trailer according to claim 1, characterized in that, the power supply system (2) is respectively connected to the electric control system (11) and the bidirectional motor (12), so that The electric control system (11) is connected with the bidirectional motor (12) again. 5.根据权利要求4所述的货运挂车的电驱动系统,其特征在于,所述电控系统(11)与所述双向电机(12)之间的线路连接可逆。5. The electric drive system of a freight trailer according to claim 4, characterized in that the line connection between the electric control system (11) and the bidirectional motor (12) is reversible. 6.根据权利要求1所述的货运挂车的电驱动系统,其特征在于,所述齿轮传动机构(3)包括减速器(31)和驱动桥(32)。6. The electric drive system of a freight trailer according to claim 1, characterized in that, the gear transmission mechanism (3) comprises a speed reducer (31) and a drive axle (32). 7.根据权利要求6所述的货运挂车的电驱动系统,其特征在于,所述减速器(31)为齿轮传动机构(3)的输入端,所述驱动桥(32)为齿轮传动机构(3)的输出端,所述减速器(31)通过一传动轴与所述驱动桥(32)连接。7. The electric drive system of the freight trailer according to claim 6, characterized in that, the speed reducer (31) is the input end of the gear transmission mechanism (3), and the drive axle (32) is the gear transmission mechanism ( 3) at the output end, the reducer (31) is connected with the drive axle (32) through a transmission shaft. 8.根据权利要求6所述的货运挂车的电驱动系统,其特征在于,所述驱动桥(32)为所述齿轮传动机构(3)的输入端,所述减速器(31) 为齿轮传动机构(3)的输出端。8. The electric drive system of a freight trailer according to claim 6, characterized in that, the drive axle (32) is the input end of the gear transmission mechanism (3), and the reducer (31) is a gear transmission The output end of mechanism (3). 9.根据权利要求1所述的货运挂车的电驱动系统,其特征在于,所述双向电机(12)和齿轮传动机构(3)分别设置有两组,且各组双向电机(12)和齿轮传动机构(3)分别与挂车的一个车轮连接。9. The electric drive system of a freight trailer according to claim 1, characterized in that, two groups of the bidirectional motor (12) and the gear transmission mechanism (3) are respectively arranged, and each group of the bidirectional motor (12) and the gear The transmission mechanism (3) is respectively connected with a wheel of the trailer. 10.根据权利要求9所述的货运挂车的电驱动系统,其特征在于,所述双向电机(12)和齿轮传动机构(3)设置于挂车车轮转轴上或挂车车轮轮毂内。10 . The electric drive system of a freight trailer according to claim 9 , characterized in that, the bidirectional motor ( 12 ) and the gear transmission mechanism ( 3 ) are arranged on the trailer wheel shaft or in the trailer wheel hub. 11 .
CN201821914363.6U 2018-11-20 2018-11-20 An electric drive system for a freight trailer Active CN209241202U (en)

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