CN209205570U - A kind of double rank high-pressure water jet self-vibration spray nozzle devices - Google Patents
A kind of double rank high-pressure water jet self-vibration spray nozzle devices Download PDFInfo
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Abstract
本实用新型提供一种双阶高压水射流自振喷嘴装置,属于工业清洗技术领域。该装置包括入口收缩管、一阶谐振腔体、二阶谐振腔体和出水口喷片等,入口收缩管和出水口喷片分别固定在一阶谐振腔体上端及二阶谐振腔体下端,入口收缩管和两阶谐振腔体串联组成的双阶谐振腔,丰富了谐振腔的声谐固有频率,当工况改变时实现了振荡模态的自适应调节,使得强烈自激振荡可以在大范围内产生;此外,出口喷片采用不同材料嵌套而成,可以大幅提高射流稳定性,延长喷嘴使用寿命。双阶喷嘴强烈自振效果与高寿命的喷片相结合,极大地拓宽了自振射流工作领域与连续作业时间。
The utility model provides a double-stage high-pressure water jet self-vibrating nozzle device, which belongs to the technical field of industrial cleaning. The device includes an inlet shrink tube, a first-order resonant cavity, a second-order resonant cavity, and a water outlet nozzle. The inlet shrink tube and the water outlet nozzle are fixed on the upper end of the first-order resonant cavity and the lower end of the second-order resonant cavity, The double-stage resonant cavity composed of the inlet shrink tube and the two-stage resonant cavity in series enriches the acoustic harmonic natural frequency of the resonant cavity, and realizes the adaptive adjustment of the oscillation mode when the working condition changes, so that the strong self-excited oscillation can be In addition, the outlet nozzles are nested with different materials, which can greatly improve the stability of the jet flow and prolong the service life of the nozzle. The combination of the strong self-vibration effect of the double-stage nozzle and the long-life nozzle greatly expands the working field and continuous operation time of the self-vibration jet.
Description
技术领域technical field
本实用新型涉及工业清洗技术领域,特别是指一种双阶高压水射流自振喷嘴装置。The utility model relates to the technical field of industrial cleaning, in particular to a double-stage high-pressure water jet self-vibrating nozzle device.
背景技术Background technique
自振射流由于具有脉冲射流及空化射流优点,可产生强烈冲蚀作用极大的提高射流工作效率而受到广泛关注,并成功应用于石油钻井、深海资源开采,钻井平台及船舶清洗等领域。Due to the advantages of pulse jet and cavitation jet, the self-vibrating jet has attracted extensive attention due to its strong erosion effect and greatly improved jet efficiency, and has been successfully used in oil drilling, deep-sea resource extraction, drilling platforms and ship cleaning.
自振喷嘴装置是自振射流产生的核心,其谐振腔尺寸及出口结构直接决定射流的工作效果。自振喷嘴产生强烈自激振荡射流的前提为谐振腔声谐固有频率与射流涡环脱落频率相一致,此时空化及水锤作用最明显。但实际应用过程中,射流涡环脱落频率随射流流速、环境围压等因素实时变化,而且谐振腔声谐固有频率单一且参数调节困难,使得二者很难实时相互匹配,从而无法在时变工况下高效产生振荡强烈的自振射流。为此,设计具有多重声谐固有频率,工作范围广的自振射流喷嘴转置尤为重要。The self-oscillating nozzle device is the core of the self-oscillating jet, and its resonant cavity size and outlet structure directly determine the working effect of the jet. The premise of strong self-excited oscillating jet flow produced by the self-oscillating nozzle is that the acoustic harmonic natural frequency of the resonant cavity is consistent with the shedding frequency of the jet vortex ring, and the cavitation and water hammer effects are most obvious at this time. However, in the actual application process, the shedding frequency of the jet vortex ring changes in real time with factors such as jet flow velocity and environmental confining pressure, and the acoustic harmonic natural frequency of the resonator is single and the parameters are difficult to adjust, making it difficult for the two to match each other in real time, so that they cannot be time-varying. Under working conditions, it can efficiently generate a self-vibrating jet with strong oscillation. For this reason, it is particularly important to design a self-vibrating jet nozzle transposition with multiple acoustic harmonic natural frequencies and a wide working range.
本课题组已获得1项相关的国家授权专利(ZL2014100030975.9),即一种高压水射流自振喷嘴装置(以下称“原实用新型”),原实用新型能够产生振荡效果强烈的自振射流,并通过管路压力信号检测高频振荡效果。但原实用新型谐振腔构成为一阶模式,且采用硬质合金喷片,存在射流振荡峰值工作范围较窄、无法实现不同工况的自适应调节、喷片寿命短等问题。本实用新型与原实用新型有以下不同:(一)本实用新型采用二阶谐振腔,扩展了谐振腔声谐频率的频段,从而大幅提高射流对自激频率的动态响应范围,实现了对不同工况的自适应。(二)不同谐振腔相串联,增加了射流振荡模态,提高了振荡强度。(三)本实用新型对喷片结构进行了创新设计,在原有硬质合金基础上嵌套聚晶金刚石,使喷片寿命及连续工作时间得到大幅提升。Our research group has obtained one related national authorized patent (ZL2014100030975.9), which is a high-pressure water jet self-oscillating nozzle device (hereinafter referred to as "the original utility model"). The original utility model can produce a self-oscillating jet with a strong oscillation effect , and detect the high-frequency oscillation effect through the pipeline pressure signal. However, the resonant cavity of the original utility model is composed of a first-order mode, and the cemented carbide nozzle is used, so there are problems such as a narrow working range of the jet oscillation peak, inability to realize self-adaptive adjustment of different working conditions, and short life of the nozzle. The utility model has the following differences from the original utility model: (1) The utility model adopts a second-order resonant cavity, which expands the frequency band of the harmonic frequency of the resonant cavity, thereby greatly improving the dynamic response range of the jet to the self-excited frequency, and realizing different Adaptation to working conditions. (2) Different resonant cavities are connected in series, which increases the jet oscillation mode and improves the oscillation intensity. (3) The utility model has innovatively designed the nozzle structure, and nested polycrystalline diamond on the basis of the original hard alloy, so that the life of the nozzle and the continuous working time are greatly improved.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种双阶高压水射流自振喷嘴装置,通过增加谐振腔阶数,使其具有多阶声谐固有频率,实现射流在较宽工况下自振模态的自适应调整,从而大幅提高喷嘴及所产生射流的工作范围;同时在出口喷片处嵌套聚晶金刚石,提高了射流稳定性,并延长了喷嘴使用寿命及连续工作时间。本实用新型为不同围压、工况多变情况下射流调制并获得最佳自振效果提供了保障,也为进一步拓展自振射流的应用范围奠定基础。The technical problem to be solved by the utility model is to provide a double-stage high-pressure water jet self-vibration nozzle device, which has multi-order acoustic harmonic natural frequencies by increasing the order of the resonant cavity, so as to realize the self-vibration mode of the jet under wide working conditions. The self-adaptive adjustment of the state greatly improves the working range of the nozzle and the generated jet; at the same time, the polycrystalline diamond is nested at the exit nozzle, which improves the stability of the jet and prolongs the service life and continuous working time of the nozzle. The utility model provides a guarantee for jet flow modulation and obtaining the best self-vibration effect under different confining pressures and variable working conditions, and also lays a foundation for further expanding the application range of the self-vibration jet.
该装置包括入口收缩管、一阶谐振腔体、二阶谐振腔体、出水口喷片、托底座和连接套管,入口收缩管固定在一阶谐振腔体上端,出水口喷片固定在二阶谐振腔体下端,托底座位于装置底部,连接套管包裹一阶谐振腔体和二阶谐振腔体。The device includes an inlet shrink tube, a first-order resonance cavity, a second-order resonance cavity, a water outlet nozzle, a support base and a connecting sleeve. The inlet shrink tube is fixed on the upper end of the first-order resonance cavity, and the water outlet nozzle is fixed on the second The lower end of the first-order resonant cavity, the support base is located at the bottom of the device, and the connecting sleeve wraps the first-order resonant cavity and the second-order resonant cavity.
其中,一阶谐振腔体为空心圆柱形,入口收缩管前部设有螺纹与进水管路相连接,入口收缩管后部连接一阶谐振腔体。Wherein, the first-order resonant cavity is a hollow cylinder, the front part of the inlet shrink tube is provided with threads to connect with the water inlet pipeline, and the rear part of the inlet shrink tube is connected to the first-order resonant cavity.
二阶谐振腔体为空心圆柱形,一阶谐振腔体下部与二阶谐振腔体上部相连,出水口喷片中部设有出水口,出水口置于二阶谐振腔体底部。The second-order resonant cavity is hollow cylindrical, the lower part of the first-order resonant cavity is connected to the upper part of the second-order resonant cavity, and the middle part of the water outlet nozzle is provided with a water outlet, and the water outlet is placed at the bottom of the second-order resonant cavity.
入口收缩管通过外螺纹和连接套管固定在一阶谐振腔体的一端,一阶谐振腔体位于连接套管内,出水口喷片通过托底座的外螺纹和连接套管固定在二阶谐振腔体的另一端。The inlet shrink tube is fixed at one end of the first-order resonance cavity through the external thread and the connecting sleeve, the first-order resonance cavity is located in the connecting sleeve, and the outlet nozzle is fixed on the second-order resonance cavity through the external thread of the support base and the connecting sleeve the other end of the body.
入口收缩管、一阶谐振腔体、二阶谐振腔体和出水口喷片串联,配合构成谐振腔。The inlet shrink tube, the first-order resonant cavity, the second-order resonant cavity and the water outlet nozzle are connected in series to form a resonant cavity.
一阶谐振腔体上端端头处设有沟槽,沟槽内环置有O形橡胶密封圈一与入口收缩管配合密封;二阶谐振腔体上端端头处设有沟槽,沟槽内环置有O形橡胶密封圈二与一阶谐振腔体配合密封;二阶谐振腔体与出水口喷片连接面处设有沟槽,沟槽内设置有O形橡胶密封圈三配合密封。There is a groove at the upper end of the first-order resonant cavity, and an O-shaped rubber sealing ring is placed in the inner ring of the groove to cooperate with the inlet shrink tube to seal; the upper end of the second-order resonant cavity is provided with a groove, and the groove is The ring is equipped with an O-shaped rubber sealing ring, which cooperates with the first-order resonant cavity to seal; there is a groove on the connection surface between the second-order resonant cavity and the spray plate of the water outlet, and an O-shaped rubber sealing ring is arranged in the groove to cooperate and seal.
由于自振射流具有强烈空化作用与高频自激振荡,自身工作条件亦十分恶劣,因而,出水口喷片由硬质合金基体与聚晶金刚石内孔嵌套而成。Since the self-vibrating jet has strong cavitation and high-frequency self-excited oscillation, its own working conditions are also very harsh. Therefore, the water outlet nozzle is made of cemented carbide substrate and polycrystalline diamond inner hole nested.
入口收缩管、一阶谐振腔体、二阶谐振腔体的内径按一定比例依次减小。The inner diameters of the inlet shrink tube, the first-order resonant cavity and the second-order resonant cavity are successively reduced according to a certain ratio.
本实用新型的上述技术方案的有益效果如下:The beneficial effects of the above-mentioned technical solution of the utility model are as follows:
本实用新型提供了一种具有多个声谐固有频率的自振射流喷嘴,实现了自振射流在不同工况下的自振频率的自适应调整,拓展了自振喷嘴的参数调整范围,提高了单一喷嘴的工作范围;同时采用嵌套有聚晶金刚石的出水口喷片,极大提高了喷嘴的使用寿命,延长了喷嘴连续工作时间并降低了工作成本,为自振射流的进一步推广应用奠定了基础。The utility model provides a self-vibrating jet nozzle with multiple acoustic harmonic natural frequencies, which realizes self-adaptive adjustment of the self-vibrating frequency of the self-vibrating jet under different working conditions, expands the parameter adjustment range of the self-vibrating nozzle, and improves The working range of a single nozzle is improved; at the same time, the outlet nozzle embedded with polycrystalline diamond is used, which greatly improves the service life of the nozzle, prolongs the continuous working time of the nozzle and reduces the working cost, which is the further popularization and application of the self-vibrating jet. Foundation.
附图说明Description of drawings
图1为本实用新型的双阶高压水射流自振喷嘴装置结构示意图;Fig. 1 is the structural schematic diagram of the dual-stage high-pressure water jet self-oscillating nozzle device of the present invention;
图2为单阶喷嘴与双阶喷嘴随不同工况振荡强度变化对比;Figure 2 is a comparison of the oscillation intensity of single-stage nozzles and double-stage nozzles under different working conditions;
图3为某一工况下单阶喷嘴与双阶喷嘴压力振荡频谱图,其中,(a)为双阶喷嘴,(b)为单阶喷嘴。Fig. 3 is a spectrum diagram of the pressure oscillation of a single-stage nozzle and a two-stage nozzle under a certain working condition, where (a) is a two-stage nozzle, and (b) is a single-stage nozzle.
其中:1-入口收缩管;2-一阶谐振腔体;3-二阶谐振腔体;4-出水口喷片;5-托底座;6-连接套管;7-O形橡胶密封圈一;8-O形橡胶密封圈二;9-O形橡胶密封圈三。Among them: 1-inlet shrink tube; 2-first-order resonant cavity; 3-second-order resonant cavity; 4-water outlet spray piece; 5-support base; 6-connecting sleeve; 7-O-shaped rubber sealing ring ; 8-O-shaped rubber seal ring two; 9-O-shaped rubber seal ring three.
具体实施方式Detailed ways
为使本实用新型要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, the following will describe in detail with reference to the accompanying drawings and specific embodiments.
本实用新型提供一种双阶高压水射流自振喷嘴装置。The utility model provides a double-stage high-pressure water jet self-vibrating nozzle device.
如图1所示,该装置包括入口收缩管1、一阶谐振腔体2、二阶谐振腔体3、出水口喷片4、托底座5和连接套管6,入口收缩管1固定在一阶谐振腔体2上端,出水口喷片4固定在二阶谐振腔体3下端,托底座5位于装置底部,连接套管6包裹一阶谐振腔体2和二阶谐振腔体3。As shown in Figure 1, the device includes an inlet shrink tube 1, a first-order resonance cavity 2, a second-order resonance cavity 3, a water outlet nozzle 4, a support base 5 and a connecting sleeve 6, and the inlet shrink tube 1 is fixed on a The upper end of the first-order resonant cavity 2, the water outlet nozzle 4 is fixed at the lower end of the second-order resonant cavity 3, the supporting base 5 is located at the bottom of the device, and the connecting sleeve 6 wraps the first-order resonant cavity 2 and the second-order resonant cavity 3.
其中,一阶谐振腔体2为空心圆柱形,入口收缩管1前部设有螺纹与进水管路相连接,入口收缩管1后部连接一阶谐振腔体2。Wherein, the first-order resonant cavity 2 is a hollow cylinder, the front part of the inlet shrink tube 1 is provided with threads to connect with the water inlet pipeline, and the rear part of the inlet shrink tube 1 is connected to the first-order resonant cavity 2 .
二阶谐振腔体3为空心圆柱形,一阶谐振腔体2下部与二阶谐振腔体3上部相连,出水口喷片4中部设有出水口,出水口置于二阶谐振腔体3底部。The second-order resonant cavity 3 is a hollow cylinder, the lower part of the first-order resonant cavity 2 is connected to the upper part of the second-order resonant cavity 3, and the middle part of the water outlet nozzle 4 is provided with a water outlet, and the water outlet is placed at the bottom of the second-order resonant cavity 3 .
入口收缩管1通过外螺纹和连接套管6固定在一阶谐振腔体2的一端,一阶谐振腔体2位于连接套管6内,出水口喷片4通过托底座5的外螺纹和连接套管6固定在二阶谐振腔体3的另一端。The inlet shrink tube 1 is fixed at one end of the first-order resonant cavity 2 through the external thread and the connecting sleeve 6, the first-order resonant cavity 2 is located in the connecting sleeve 6, and the outlet nozzle 4 is connected through the external thread of the support base 5 and The casing 6 is fixed at the other end of the second-order resonant cavity 3 .
入口收缩管1、一阶谐振腔体2、二阶谐振腔体3和出水口喷片4串联,配合构成谐振腔。The inlet shrink tube 1, the first-order resonant cavity 2, the second-order resonant cavity 3 and the water outlet nozzle 4 are connected in series to form a resonant cavity.
一阶谐振腔体2上端端头处设有沟槽,沟槽内环置有O形橡胶密封圈一7与入口收缩管1配合密封;二阶谐振腔体3上端端头处设有沟槽,沟槽内环置有O形橡胶密封圈二8与一阶谐振腔体2配合密封;二阶谐振腔体3与出水口喷片4连接面处设有沟槽,沟槽内设置有O形橡胶密封圈三9配合密封。The upper end of the first-order resonant cavity 2 is provided with a groove, and the inner ring of the groove is equipped with an O-shaped rubber sealing ring 7 to cooperate with the inlet shrink tube 1; the upper end of the second-order resonant cavity 3 is provided with a groove , the inner ring of the groove is equipped with an O-shaped rubber sealing ring 2 8 to cooperate with the first-order resonant cavity 2 to seal; the second-order resonant cavity 3 is provided with a groove on the connection surface of the water outlet spray piece 4, and the groove is provided with an O Three 9-shaped rubber sealing rings are used for sealing.
设计中,出水口喷片4由硬质合金基体与聚晶金刚石内孔嵌套而成。In the design, the water outlet nozzle 4 is formed by nesting a cemented carbide substrate and a polycrystalline diamond inner hole.
下面结合具体实施例予以说明。The following will be described in conjunction with specific embodiments.
该装置中,由入口收缩管、一阶谐振腔体、二阶谐振腔体、出水口喷片串联,配合构成的二阶谐振腔,一阶谐振模态下均具有三个不同谐振频率,对应腔长分别为L1、L2及L1+L2,高阶模态下谐振频率则更为丰富,从而当工作条件改变,自激频率变化时,自振射流可以自适应选择相接近的自振频率,达到强烈的峰值共振状态。In this device, the second-order resonant cavity composed of the inlet shrink tube, the first-order resonant cavity, the second-order resonant cavity, and the water outlet nozzle in series has three different resonant frequencies in the first-order resonant mode, corresponding to The cavity lengths are L1, L2 and L1+L2 respectively, and the resonant frequency is more abundant in high-order modes, so that when the working conditions change and the self-excited frequency changes, the self-resonating jet can adaptively select a similar natural frequency to achieve strong peak resonance state.
该装置工作原理如下:工作系统提供的高压水通过高压管路接入喷嘴装置,由入口收缩管1进入,高压水流进入由一阶谐振腔体2及二阶谐振腔体3组成的谐振腔,经出水口喷片4收缩断面后形成自振射流由出水口喷片4的出水口喷出。进一步地,当环境围压及来流压力改变时,自激频率相应发生变化,而谐振腔可以对自激频率进行自适应选择,并放大。The working principle of the device is as follows: the high-pressure water provided by the working system is connected to the nozzle device through the high-pressure pipeline, enters through the inlet shrinkage tube 1, and the high-pressure water flow enters the resonance cavity composed of the first-order resonance cavity 2 and the second-order resonance cavity 3, After the water outlet spray sheet 4 shrinks the section, a self-vibrating jet is formed to be ejected from the water outlet of the water outlet spray sheet 4. Furthermore, when the environmental confining pressure and incoming flow pressure change, the self-excited frequency changes accordingly, and the resonant cavity can adaptively select and amplify the self-excited frequency.
图2为相同来流条件下,谐振腔长为L1的单阶喷嘴及谐振腔长为L1+L2的双阶喷嘴,在不同空化数下的压力振荡均方根值。由图可见,双阶喷嘴相对于单阶喷嘴,在较宽空化数范围内具有较高的压力振荡幅值。Figure 2 shows the root mean square value of pressure oscillation under different cavitation numbers for a single-stage nozzle with a resonant cavity length L1 and a double-stage nozzle with a resonant cavity length L1+L2 under the same incoming flow conditions. It can be seen from the figure that compared with the single-stage nozzle, the two-stage nozzle has a higher pressure oscillation amplitude in a wider cavitation number range.
图3为图2中,空化数为0.08条件下的不同喷嘴自振射流压力振荡频谱图,(a)为双阶喷嘴,(b)为单阶喷嘴,图3(a)中存在两个共振峰值,且幅值相对图3(b)均较高。由对比可见,双阶喷嘴相对于单阶喷嘴,由于其具有多阶声谐固有频率,可对不同范围的自激频率选择放大。Fig. 3 is the spectrum diagram of self-vibrating jet pressure oscillation of different nozzles under the condition of cavitation number 0.08 in Fig. 2, (a) is a two-stage nozzle, (b) is a single-stage nozzle, and there are two Resonance peak, and the amplitude is higher than that in Figure 3(b). It can be seen from the comparison that, compared with the single-stage nozzle, the double-stage nozzle can selectively amplify different ranges of self-excited frequencies because it has multi-order harmonic natural frequencies.
以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.
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| CN109201360A (en) * | 2018-11-09 | 2019-01-15 | 北京科技大学 | A kind of double rank high-pressure water jet self-vibration spray nozzle devices |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109201360A (en) * | 2018-11-09 | 2019-01-15 | 北京科技大学 | A kind of double rank high-pressure water jet self-vibration spray nozzle devices |
| CN109201360B (en) * | 2018-11-09 | 2023-10-24 | 北京科技大学 | Double-order high-pressure water jet self-vibration nozzle device |
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