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CN209022755U - Combine Harvester Full Hydraulic Travel Drive - Google Patents

Combine Harvester Full Hydraulic Travel Drive Download PDF

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Publication number
CN209022755U
CN209022755U CN201821753055.XU CN201821753055U CN209022755U CN 209022755 U CN209022755 U CN 209022755U CN 201821753055 U CN201821753055 U CN 201821753055U CN 209022755 U CN209022755 U CN 209022755U
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China
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variable
motor
pump
combine harvester
relay
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金梅
王刚
沐森林
关卓怀
吴崇友
江涛
李海同
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Abstract

本实用新型公开了一种联合收割机全液压行走驱动装置,包括发动机、第一变量马达和第二变量马达,所述发动机与主变量泵连接,主变量泵设有两个端口,一个端口通过分流驱动阀组分别与第一变量马达和第二变量马达的一端连接,第一变量马达和第二变量马达的另一端与主变量泵的另一端口连接,主变量泵与泵变量机构连接,第一变量马达和第二变量马达均与马达变量机构连接。本实用新型的联合收割机全液压行走驱动装置,采用一个电控比例变量泵和两个双速变量马达实现机具的前进、后退,转场速度、工作速度切换,全程无级变速;实现了转弯差速、防打滑功能;解决了控制手柄中位安全启动问题、驻车行走受阻等问题。

The utility model discloses a fully hydraulic walking driving device for a combine harvester, which comprises an engine, a first variable motor and a second variable motor. The engine is connected with a main variable pump. The main variable pump is provided with two ports, one of which passes through The shunt drive valve group is respectively connected with one end of the first variable motor and the second variable motor, the other ends of the first variable motor and the second variable motor are connected with the other port of the main variable pump, and the main variable pump is connected with the pump variable mechanism, Both the first variable motor and the second variable motor are connected to the motor variable mechanism. The fully hydraulic walking driving device of the combine harvester of the utility model adopts an electronically controlled proportional variable pump and two two-speed variable motors to realize the forward and backward movement of the machine, the switching of the transition speed and the working speed, and the stepless speed change in the whole process; the turning is realized. Differential speed and anti-skid function; solve the problem of safe starting of the control handle in the middle position and the blocking of parking and walking.

Description

联合收割机全液压行走驱动装置Combine Harvester Full Hydraulic Travel Drive

技术领域technical field

本实用新型涉及联合收割机全液压行走驱动装置,属于农机领域。The utility model relates to a full hydraulic traveling driving device of a combine harvester, which belongs to the field of agricultural machinery.

背景技术Background technique

国内现有联合收割机底盘分履带式和轮式两种。履带式收割机一般采用静液压无级变速器与齿轮变速箱实现无级变速,通过机械换挡实现较大范围速度调节;轮式联合收割机大多采用机械式行走系统,通过机械换挡实现调速,操作繁琐且无法实现无级变速。近年来轮式联合收割机液压行走驱动也越来越受到关注,一般采用变量泵加定量马达的配置,但市场上成熟产品不多。The existing combine harvester chassis in China is divided into two types: crawler type and wheel type. Crawler harvesters generally use hydrostatic stepless transmission and gear gearbox to realize stepless speed change, and realize a wide range of speed adjustment through mechanical shifting; wheeled combine harvesters mostly use mechanical walking system, which realizes speed regulation through mechanical shifting. , the operation is cumbersome and the infinitely variable speed cannot be realized. In recent years, the hydraulic walking drive of wheeled combine harvesters has also attracted more and more attention. Generally, the configuration of variable pump and quantitative motor is adopted, but there are not many mature products on the market.

实用新型内容Utility model content

实用新型目的:为了克服现有轮式收获机机械行走系统操作繁琐,田间地头转场效率低等问题,本实用新型提供一种联合收割机全液压行走驱动装置,通过一个电控比例变量泵和两个双速变量马达实现机具的前进、后退,转场速度、工作速度切换,全程无级变速。Purpose of the utility model: In order to overcome the problems of complicated operation of the existing wheel harvester mechanical walking system and low field transition efficiency, the utility model provides a fully hydraulic walking driving device for a combine harvester, which is driven by an electronically controlled proportional variable pump and Two two-speed variable motors realize the forward, backward, switching speed and working speed of the machine, and the whole process is infinitely variable.

技术方案:为解决上述技术问题,本实用新型的联合收割机全液压行走驱动装置,包括发动机、第一变量马达和第二变量马达,所述发动机与主变量泵连接,主变量泵设有两个端口,一个端口通过分流驱动阀组分别与第一变量马达和第二变量马达的一端连接,第一变量马达和第二变量马达的另一端与主变量泵的另一端口连接,主变量泵与泵变量机构连接,第一变量马达和第二变量马达均与马达变量机构连接。Technical solution: In order to solve the above technical problems, the fully hydraulic walking driving device of the combine harvester of the present invention includes an engine, a first variable motor and a second variable motor, the engine is connected with the main variable pump, and the main variable pump is provided with two One port is connected to one end of the first variable motor and the second variable motor respectively through the shunt drive valve group, and the other end of the first variable motor and the second variable motor is connected to the other port of the main variable pump, the main variable pump Connected to the pump variable mechanism, the first variable motor and the second variable motor are both connected to the motor variable mechanism.

作为优选,所述第一变量马达和第二变量马达均并联连接有换油回路阀块。Preferably, an oil change circuit valve block is connected in parallel with the first variable displacement motor and the second variable displacement motor.

作为优选,所述分流驱动阀组与分流阀控制器连接。Preferably, the diverting drive valve group is connected to a diverting valve controller.

作为优选,所述主变量泵与补油泵连接。Preferably, the main variable displacement pump is connected to the charge pump.

作为优选,所述补油泵与溢流阀连接,溢流阀分别与一对防冲击阀组连接,防冲击阀组另一端与主变量泵的端口连接。Preferably, the charge pump is connected to a relief valve, the relief valves are respectively connected to a pair of anti-shock valve groups, and the other end of the anti-shock valve group is connected to the port of the main variable pump.

作为优选,所述发动机启动电路与安全启动装置连接,所述安全启动装置包含串联连接的钥匙开关、调速手柄微动开关和继电器,所述调速手柄微动开关上并联连接有继电器常开触点,当钥匙开关和调速手柄微动开关闭合时,继电器导通,常开触点闭合,此时,发动机正常启动,行走过程中无论调速手柄微动开关开闭整机供电不受影响。Preferably, the engine starting circuit is connected to a safety starting device, the safety starting device includes a key switch, a speed control handle micro switch and a relay connected in series, and a relay normally open is connected in parallel to the speed control handle micro switch Contact, when the key switch and the micro switch of the speed control handle are closed, the relay is turned on, and the normally open contact is closed. At this time, the engine starts normally, and the power supply of the whole machine is not affected by the opening and closing of the micro switch of the speed control handle during the walking process. influences.

作为优选,所述主变量泵为电液比例变量泵,电液比例变量泵控制信号输入电路串联有安全行走装置,所述安全行走装置包含手柄启动开关,手柄启动开关与两个支路连接,一个支路上串联设置有继电器常闭触点与警示灯,另一支路上设有串联连接的手刹微动开关与继电器,手刹微动开关上并联连接有第二继电器常开触点。Preferably, the main variable pump is an electro-hydraulic proportional variable pump, the control signal input circuit of the electro-hydraulic proportional variable pump is connected in series with a safety walking device, the safety walking device includes a handle start switch, and the handle start switch is connected to the two branches, One branch is provided with a relay normally closed contact and a warning light in series, the other branch is provided with a handbrake microswitch and a relay connected in series, and the handbrake microswitch is connected in parallel with a second relay normally open contact.

有益效果:本实用新型的联合收割机全液压行走驱动装置,采用一个电控比例变量泵和两个双速变量马达实现机具的前进、后退,转场速度、工作速度切换,全程无级变速;实现了转弯差速、防打滑功能;解决了控制手柄中位安全启动问题、驻车行走受阻等问题。此设计省去前桥机械传动箱和差速机构,减轻整机重量,液压系统空间布置灵活,易于排布;液压驱动系统无级变速,节省田间地头转场时间,提高了机具的工作效率;全液压行走系统为联合收割机智能化研究提供了基础。Beneficial effects: The fully hydraulic walking driving device of the combine harvester of the present invention adopts an electronically controlled proportional variable pump and two two-speed variable motors to realize the forward and backward movement of the machine, the switching of the transition speed and the working speed, and the stepless speed change in the whole process; It realizes the functions of cornering differential and anti-skid; it solves the problem of safe start of the control handle in the middle position and the blocking of parking and walking. This design eliminates the mechanical transmission box and differential mechanism of the front axle, reduces the weight of the whole machine, and the hydraulic system is flexible and easy to arrange in space. The fully hydraulic traveling system provides the basis for the intelligent research of combine harvester.

附图说明Description of drawings

图1为本实用新型的系统组成图。Fig. 1 is the system composition diagram of the utility model.

图2为本实用新型中的安全启动装置的系统组成图。FIG. 2 is a system composition diagram of the safety starting device in the utility model.

图3为本实用新型中安全行走装置的系统组成图。Fig. 3 is the system composition diagram of the safe walking device in the utility model.

具体实施方式Detailed ways

下面结合附图对本实用新型作更进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings.

如图1所述,本实用新型的联合收割机全液压行走驱动装置,包括发动机1、第一变量马达8和第二变量马达9,所述发动机1与主变量泵2连接,主变量泵2设有两个端口,分别为进油口和出油口,一个端口通过分流驱动阀组11分别与第一变量马达8 和第二变量马达9的一端连接,第一变量马达8和第二变量马达9的另一端与主变量泵 2的另一端口连接,主变量泵2与泵变量机构5连接,第一变量马达8和第二变量马达 9分别与马达变量机构10连接,两个双速变量马达分别驱动联合收割机的两个前轮,所述第一变量马达8和第二变量马达9均并联连接有换油回路阀块7,所述分流驱动阀组 11与分流阀控制器12连接,所述主变量泵2与补油泵3连接,补油泵3为液压系统补充液压油,所述补油泵3与溢流阀4连接,溢流阀4分别与一对防冲击阀组6连接。As shown in FIG. 1 , the fully hydraulic walking driving device of the combine harvester of the present invention includes an engine 1 , a first variable motor 8 and a second variable motor 9 . The engine 1 is connected to a main variable pump 2 , and the main variable pump 2 There are two ports, namely the oil inlet and the oil outlet, one port is respectively connected to one end of the first variable motor 8 and the second variable motor 9 through the shunt drive valve group 11, the first variable motor 8 and the second variable The other end of the motor 9 is connected with the other port of the main variable pump 2, the main variable pump 2 is connected with the pump variable mechanism 5, the first variable motor 8 and the second variable motor 9 are respectively connected with the motor variable mechanism 10, two two-speed The variable motor drives the two front wheels of the combine harvester respectively, the first variable motor 8 and the second variable motor 9 are connected in parallel with the oil change circuit valve block 7 , the diverter drive valve group 11 and the diverter valve controller 12 The main variable pump 2 is connected with the oil charge pump 3, the oil charge pump 3 supplements the hydraulic oil for the hydraulic system, the oil charge pump 3 is connected with the relief valve 4, and the relief valve 4 is respectively connected with a pair of anti-shock valve groups 6 .

在本实用新型中,该装置的变速系统主要由变量泵和变量马达实现,双速变量马达有两种排量,实现两档车速即工作档和转场档;电液比例变量泵排量与控制电流大小呈正比,通过手柄角度大小控制输出电流实现泵排量从零到最大排量的变化实现机具的无级变速,通过手柄的前推或后拉实现机具前进和后退。In the utility model, the variable speed system of the device is mainly realized by a variable pump and a variable motor, and the two-speed variable motor has two displacements to realize two vehicle speeds, namely the working gear and the transition gear; the displacement of the electro-hydraulic proportional variable pump is equal to The control current is proportional to the output current, and the output current is controlled by the handle angle to realize the change of the pump displacement from zero to the maximum displacement to realize the stepless speed change of the implement.

收割机无级变速工作过程如下:发动机1启动后,控制手柄离开中位后即有电流输出,手柄不同的位置对应不同大小的控制电流,电流作用于泵变量机构5,改变柱塞泵斜盘倾角,电流越大泵的斜盘倾角越大,排量就越大,前进速度越快。当控制手柄反向推动时,主变量泵2的吸油口和出油口互换,实现机具后退。采用电子两点式控制变量马达,通常情况下,马达处于最大排量,当给马达变量机构10的控制阀电磁铁通电后,控制活塞受压,马达摆向最小排量。收割机作业时一般选择马达最大排量,输出低速大扭矩;转场时选择最小排量,输出高速小扭矩。主变量泵2的出油口的液压油通过分流驱动阀组11驱动第一变量马达8和第二变量马达9工作,从而达到收割机行走的目的,液压油从进油口进入到主变量泵2中。The working process of the stepless speed change of the harvester is as follows: after the engine 1 is started, the control handle leaves the neutral position and there is a current output. Different positions of the handle correspond to different control currents. The inclination angle, the larger the current, the larger the inclination angle of the swash plate of the pump, the larger the displacement and the faster the forward speed. When the control handle is pushed in the opposite direction, the oil suction port and the oil outlet port of the main variable pump 2 are exchanged to realize the backward movement of the machine. An electronic two-point control variable motor is used. Normally, the motor is at the maximum displacement. When the control valve electromagnet of the motor variable mechanism 10 is energized, the control piston is pressurized and the motor swings to the minimum displacement. When the harvester is operating, the maximum displacement of the motor is generally selected to output high torque at low speed; the smallest displacement is selected when transitioning, and the output is high speed and low torque. The hydraulic oil at the oil outlet of the main variable pump 2 drives the first variable motor 8 and the second variable motor 9 to work through the shunt drive valve group 11, so as to achieve the purpose of the harvester walking, and the hydraulic oil enters the main variable pump from the oil inlet. 2 in.

收割机防打滑工作原理:采用电控的分流驱动阀组11实现两个变量泵的分流与合流,在正常运行中,油液可自由通过阀体。当电磁阀得电时,油液被迫进入分流器,从而防止空转或超速。当收割机正常行驶时系统接通图中驱动阀组两位三通阀的上位,两个变量泵并联输出,此时左右轮流量随着两轮驱动阻力的不同自由分配,实现直线行走或转弯;当地面条件不好,其中一个轮子打滑时,若还是并联输出,则打滑轮将分流所有的流量,受阻轮无法驱动机具前进,此时接通分流阀控制器12,使分流驱动阀组11 中电磁阀得电接通驱动阀组两位三通阀的下位即处于图1中所示位置,此时两个泵的液压回路被迫进入分流器,实现两轮独立驱动,防止打滑。The anti-slip working principle of the harvester: the electronically controlled shunt drive valve group 11 is used to realize the shunt and confluence of the two variable pumps. During normal operation, the oil can freely pass through the valve body. When the solenoid valve is energized, fluid is forced into the diverter, preventing idling or overspeeding. When the harvester is running normally, the system is connected to the upper position of the two-position three-way valve of the driving valve group in the figure, and the two variable pumps are output in parallel. At this time, the flow of the left and right wheels is freely distributed according to the different driving resistance of the two wheels, so as to realize straight walking or turning. ; When the ground conditions are not good and one of the wheels slips, if the output is still in parallel, the slip wheel will divert all the flow, and the blocked wheel cannot drive the machine forward. At this time, the diverter valve controller 12 is turned on to make the diverter drive the valve group 11. The middle solenoid valve is energized and the lower position of the two-position three-way valve of the drive valve group is in the position shown in Figure 1. At this time, the hydraulic circuits of the two pumps are forced to enter the diverter to realize independent driving of the two wheels and prevent slippage.

收割机工作时除了能够正常的行走和转弯以及无级调速外还具有发动机1安全启动和行走功能。如果发动机1启动时收割机速度控制手柄不在中位,则手柄有电流输出,行走液压系统将启动引起机具突然前进或后退造成安全隐患;若收割机行走时,手刹未松,机具持续行走,将引起严重的机械摩擦、磨损以及发热造成机械损坏。When the harvester is working, in addition to normal walking, turning and stepless speed regulation, it also has the function of starting the engine 1 safely and walking. If the speed control handle of the harvester is not in the neutral position when the engine 1 is started, the handle has current output, and the walking hydraulic system will start, causing the machine to suddenly move forward or backward, causing a safety hazard. Causes severe mechanical friction, wear and heat to cause mechanical damage.

如图2所示,所述发动机1的启动电路与安全启动装置连接,所述安全启动装置包含串联连接的钥匙开关13、调速手柄微动开关和第一继电器16,所述调速手柄微动开关14上并联连接有第一继电器16的常开触点15,当钥匙开关13和调速手柄微动开关 14闭合时,第一继电器16导通,常开触点15闭合,此时,调速手柄微动开关14开闭均对发动机1没有影响。具体工作过程如下:当驾驶人员旋转钥匙开关13时开关接通,若手柄不在中位,则常开触点15、调速手柄微动开关14均处于打开状态,发动机1无法启动;若手柄处于中位,则调速手柄微动开关14闭合,发动机1启动电路接通,第一继电器16得电,常开触点15闭合,此后过程中不管手柄处于什么位置都不影响机器正常工作。As shown in FIG. 2 , the starting circuit of the engine 1 is connected to a safety starting device, and the safety starting device includes a key switch 13 connected in series, a speed control handle microswitch and a first relay 16 , the speed control handle is slightly The moving switch 14 is connected in parallel with the normally open contact 15 of the first relay 16. When the key switch 13 and the speed control handle micro switch 14 are closed, the first relay 16 is turned on and the normally open contact 15 is closed. The opening and closing of the microswitch 14 of the speed control handle has no effect on the engine 1 . The specific working process is as follows: when the driver rotates the key switch 13, the switch is turned on. If the handle is not in the neutral position, the normally open contact 15 and the microswitch 14 of the speed control handle are all open, and the engine 1 cannot be started; In the neutral position, the microswitch 14 of the speed control handle is closed, the starting circuit of the engine 1 is connected, the first relay 16 is energized, and the normally open contact 15 is closed.

如图3所示,所述主变量泵2为电液比例变量泵,电液比例变量泵控制电路设有安全行走装置,所述安全行走装置包含手柄启动开关17,手柄启动开关17与两个支路连接,一个支路上串联设置有常闭触点19与警示灯21,另一支路上设有串联连接的手刹微动开关18与第二继电器20,手刹微动开关18上并联连接有第二继电器20的常开触点22。具体工作过程如下:发动机1启动后,推动变速手柄,手柄启动开关17接通,如果此时手刹是松开的则手刹微动开关18接通,第二继电器20得电,常开触点22闭合,常闭触点19断开报警灯不亮,变量泵控制信号接通,机具正常行驶;若手柄启动开关17给定信号时手刹未松,则手刹微动开关18和常开触点22处于打开状态,常闭触点19接通警示灯21亮,变量泵不得电机具无法正常行驶,此时松开手刹机具即可行驶,报警灯熄灭。As shown in FIG. 3 , the main variable pump 2 is an electro-hydraulic proportional variable pump, and the control circuit of the electro-hydraulic proportional variable pump is provided with a safety running device. The safety running device includes a handle start switch 17 , a handle start switch 17 and two The branches are connected, one branch is provided with a normally closed contact 19 and a warning light 21 in series, the other branch is provided with a handbrake microswitch 18 and a second relay 20 connected in series, and the handbrake microswitch 18 is connected in parallel with the first relay. Two normally open contacts 22 of the relay 20 . The specific working process is as follows: after the engine 1 is started, push the shift handle, the handle start switch 17 is turned on, if the handbrake is released at this time, the handbrake micro switch 18 is turned on, the second relay 20 is powered, the normally open contact 22 Closed, the normally closed contact 19 is disconnected, the alarm light is off, the variable pump control signal is connected, and the implement runs normally; if the handbrake is not released when the handle start switch 17 is given a signal, the handbrake microswitch 18 and the normally open contact 22 In the open state, the normally closed contact 19 is turned on and the warning light 21 is on, the variable pump cannot be powered and the tool cannot run normally. At this time, the handbrake can be released and the tool can drive, and the warning light is off.

Claims (5)

1. a kind of all-hydraulic travel driving unit of combine harvester, it is characterised in that: including engine, the first variable displacement motor and Two variable displacement motors, the engine are connect with main variable pump, and main variable pump is set there are two port, and a port is driven by shunting Valve group is connect with one end of the first variable displacement motor of driving front-wheel and the second variable displacement motor respectively, and the first variable displacement motor and second becomes The another port of the other end and main variable pump of measuring motor connects, and main variable pump is connect with pump stroking mechanism, the first variable displacement motor It is connect with motor stroking mechanism with the second variable displacement motor.
2. the all-hydraulic travel driving unit of combine harvester according to claim 1, it is characterised in that: first variable Motor and the second variable displacement motor are connected in parallel to circuit valve block of changing oil.
3. the all-hydraulic travel driving unit of combine harvester according to claim 1, it is characterised in that: slippage pump and overflow Valve connection, overflow valve are connect with a pair of of protecting against shock valve group respectively, the port connection of the protecting against shock valve group other end and main variable pump.
4. the all-hydraulic travel driving unit of combine harvester according to claim 1, it is characterised in that: the engine Start-up circuit is connected with safety starting device, and the safety starting device is micro- comprising key switch, the speed adjusting lever being connected in series Switch and the first relay are moved, the normally opened contact of the first relay is connected in parallel on the speed adjusting lever microswitch, works as key When spoon switch and speed adjusting lever microswitch closure, the conducting of the first relay, normally opened contact closure, at this point, speed adjusting lever fine motion Switch opening and closing does not influence engine.
5. the all-hydraulic travel driving unit of combine harvester according to claim 1, it is characterised in that: the main variable pump Start-up circuit for electrohydraulic proportional variable pump, electrohydraulic proportional variable pump is equipped with safe running gear, the safe running gear packet Containing bat-handle start button, bat-handle start button is connect with two branches, and a branch road is arranged in series the normal of the second relay Closed contact and warning lamp, another road are equipped with the parking brake microswitch and the second relay being connected in series, parking brake microswitch On be connected in parallel to the normally opened contact of the second relay.
CN201821753055.XU 2018-10-29 2018-10-29 Combine Harvester Full Hydraulic Travel Drive Expired - Fee Related CN209022755U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821753055.XU CN209022755U (en) 2018-10-29 2018-10-29 Combine Harvester Full Hydraulic Travel Drive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821753055.XU CN209022755U (en) 2018-10-29 2018-10-29 Combine Harvester Full Hydraulic Travel Drive

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110955253A (en) * 2019-12-30 2020-04-03 农业农村部南京农业机械化研究所 Crawler type orchard harvesting platform walking control system and method thereof
CN113653783A (en) * 2021-09-08 2021-11-16 湖北金诚信矿业服务有限公司 Hydrostatic transmission and its shifting system
CN114655005A (en) * 2022-04-27 2022-06-24 石河子大学 A hydraulic pump-controlled dual-motor transmission system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110955253A (en) * 2019-12-30 2020-04-03 农业农村部南京农业机械化研究所 Crawler type orchard harvesting platform walking control system and method thereof
CN110955253B (en) * 2019-12-30 2024-06-07 农业农村部南京农业机械化研究所 Crawler-type orchard harvesting platform walking control system and crawler-type orchard harvesting platform walking control method
CN113653783A (en) * 2021-09-08 2021-11-16 湖北金诚信矿业服务有限公司 Hydrostatic transmission and its shifting system
CN114655005A (en) * 2022-04-27 2022-06-24 石河子大学 A hydraulic pump-controlled dual-motor transmission system

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