CN208304350U - A kind of full-automatic package system of LED tube light - Google Patents
A kind of full-automatic package system of LED tube light Download PDFInfo
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- CN208304350U CN208304350U CN201820545673.9U CN201820545673U CN208304350U CN 208304350 U CN208304350 U CN 208304350U CN 201820545673 U CN201820545673 U CN 201820545673U CN 208304350 U CN208304350 U CN 208304350U
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Abstract
The utility model discloses a kind of full-automatic package system of LED tube light, the feeding module includes fluorescent tube feed mechanism and lamp bar push-in mechanism；Transportation module is provided with after the feeding module, the transportation module two sides are disposed with lamp cap assembling module, power panel assembling module and test module；Lamp cap transport mechanism is equipped with visual sensor, improves positioning accuracy and assembly precision；The setting of transportation module assembly line, assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, and operates easy to be simple；The application is assembled to test automatically from feeding, lamp cap assembly, power panel, unqualified fluorescent tube automatic transportation is to unqualified fluorescent tube region after fluorescent tube and lamp cap installation automation, lamp cap and power panel installation automation, test, pipeline automation degree is high, substantially increase production efficiency, it is suitble to the full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
Description
Technical field
The utility model relates to automatic assembling devices, and in particular to a kind of full-automatic package system of LED tube light.
Background technique
When existing T8 type LED lamp tube produces, handwork is generallyd use, quality cannot ensure, so that the LED lamp tube longevity
Life reduces；Simultaneously because handwork, causes production efficiency not high, the popularization and use of LED lamp tube are greatly constrained.In the market
It is badly in need of a kind of equipment of automation LED tube light production and assembly that can be improved assembly precision, improve packaging efficiency.
It is most of to use manual assembly in existing LED lamp tube production process, for some plastic LED tubes exist compared with
The assembly system of few automation, and for LED tube light due to the difference of structure, more frangible, the assembly of plastics fluorescent tube
System is not suitable for the automatic assembling of LED tube light.Maximum problem is that glass lamp is easily broken in actual production, loss
It is especially big, it can often reach 5% loss, so can not also fully achieve automatic metaplasia only with manually being assembled at present
It produces.And manually production efficiency is very low, production capacity usually for each person every day is less than 100, while product quality not can guarantee, and closes
Lattice rate, there are also being exactly power supply architecture using human weld, is easy to happen solder skip, rosin joint, service life is shorter less than 95%
(usually service life was less than 1 year).
Utility model content
In view of the above-mentioned problems, the LED glass that the utility model is intended to provide a kind of high degree of automation, effectively improves productivity
The full-automatic package system of glass fluorescent tube.
To realize that the technical purpose, the embodiment of the utility model be: a kind of full-automatic package system of LED tube light, packet
Feeding module, lamp cap assembling module, power panel assembling module, test module are included, the feeding module includes fluorescent tube feeder
Structure and lamp bar are pushed into mechanism；Transportation module is provided with after the feeding module, the transportation module two sides are disposed with lamp cap
Assemble module, power panel assembling module and test module；
Lamp cap assembling module includes lamp cap feed mechanism, lamp cap transport mechanism, lamp cap manipulator assemble mechanism, described
Power panel assembling module includes turntable, power panel feed mechanism, power panel push-in mechanism, power panel striking mechanism, power panel folder
Pawl and power panel straight trip track；The power panel feed mechanism is connected with turntable, and power panel push-in machine is disposed with by turntable
Structure, power panel striking mechanism and power panel clamping jaw；
The test module includes test chassis, guide plate, ammeter, range sensor and jacking jig, the test
Guide plate is provided in rack, test chassis is symmetricly set on transportation module both ends, and one end close to installation power panel is equipped with electricity
Flow table and range sensor, one end far from installation power panel are provided with jacking jig.
Preferably, the test module side, which is additionally provided with, lifts jig and defective products fishplate bar, it is described to lift jig position
The lower section in gap between adjacent defective products fishplate bar, defective products fishplate bar two sides are provided with the reset bullet with tilt angle
Piece, when the underproof fluorescent tube of testing result is by lifting jig and jacking up fluorescent tube when lifting jig, fluorescent tube pass through reseting shrapnel with
It is slipped on defective products fishplate bar along reseting shrapnel afterwards.
Preferably, the fluorescent tube feed mechanism includes material-falling hopper, chain, it is parallel that material-falling hopper side is provided with plural item
Chain is equipped with a plurality of concave rubber jigs for fixed lamp tube on the chain.
Preferably, lamp bar push-in mechanism includes rotating jig and adhesive supplier, it is equipped in front of the rotating jig pair
The adhesive supplier of lamp bar gluing processing, the adhesive supplier are arranged on chain side.
Preferably, the lamp cap feed mechanism includes circular vibration disk and straight vibration track, the circular vibration disk connection
There is straight vibration track；The lamp cap transport mechanism includes fixed jaw, vision inspection apparatus, rotating jig, turnover device and gluing mould
Group；The lamp cap manipulator assemble mechanism includes manipulator, jacking system, upper cover plate, and the jacking system is fixed on close
One side of transportation module.
The beneficial effects of the utility model, lamp cap transport mechanism are equipped with visual sensor, improve positioning accuracy and dress
With precision；The setting of transportation module assembly line, assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, operates and be easy letter
It is single；The application is assembled to from feeding, lamp cap assembly, power panel tests full-automatic, fluorescent tube and lamp cap installation automation, lamp cap and electricity
Unqualified fluorescent tube automatic transportation is to unqualified fluorescent tube region after source plate installation automation, test, and pipeline automation degree is high, greatly
Production efficiency is improved greatly, is suitble to the full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the plan view of the utility model；
Fig. 3 is the partial structural diagram that the utility model lamp cap assembles module；
Fig. 4 is the partial structural diagram that the utility model lamp cap assembles module；
Fig. 5 is the structural schematic diagram of the utility model feeding module；
Fig. 6 is the structural schematic diagram that the utility model lamp cap assembles module；
Fig. 7 is the structural schematic diagram that the utility model power panel assembles module；
Fig. 8 is the partial structural diagram of the utility model test module.
Specific embodiment
The utility model is described in further details in the following with reference to the drawings and specific embodiments.
As shown in figures 1-8, specific embodiment described in the utility model automatically assembles for a kind of LED tube light is
System, includes feeding module 1, lamp cap assembling module 2, power panel assembling module 3, test module 4, and the feeding module 1 includes
Fluorescent tube feed mechanism 101 and lamp bar are pushed into mechanism 102；Transportation module 5, the transportation module 5 are provided with after the feeding module 1
Two sides are disposed with lamp cap assembling module 2, power panel assembling module 3 and test module 4；
The lamp cap assembling module 2 includes lamp cap feed mechanism 201, lamp cap transport mechanism 202, lamp cap manipulator assembly machine
Structure 203, the power panel assembling module 3 include turntable 301, power panel feed mechanism 302, power panel push-in mechanism 303, power supply
Plate striking mechanism 304, power panel clamping jaw 305 and power panel straight trip track 306；
The power panel assembling module 3 includes turntable 301, power panel feed mechanism 302, power panel push-in mechanism 303, electricity
Source plate striking mechanism 304, power panel clamping jaw 305 and power panel straight trip track 306；The power panel feed mechanism 302 is connected with
Turntable 301 is disposed with power panel push-in mechanism 303, power panel striking mechanism 304 and power panel clamping jaw by turntable 301
305；Lamp cap is put on turntable by lamp cap transport mechanism by clamping jaw crawl, turntable rotation, is returned to after 90 ° of four rotations of rotation every time
Script position is successively transmitted to lamp cap each position of assembly.Power panel feed mechanism is by being manually placed in power panel
Expect on seat, then power panel clamp hand is transmitted to power panel on mirror image turntable.Push-in mechanism is made of cylinder and push rod, according to setting
Power panel is pushed into lamp cap by push rod in the presence of cylinder for the position set, and completes installation.Cylinder striking mechanism be to lamp cap and
The fixation of power panel is got needle ready by cylinder and two and is formed, gets ready get ready for bayonet peg under the action of the cylinder, successively fix
Power panel and lamp cap；Lamp cap and power panel are installed after rear turntable is rotated by 90 ° and carry out getting processing ready, turntable after the completion of getting ready
It is rotated by 90 °, manipulator clamping jaw crawl lamp cap is placed in straight trip track, and turntable is rotated back to the position of transport mechanism transmission lamp cap later
It sets, cycle operation.The lamp cap for being placed in straight trip track moves to end, grabs and installs for manipulator after rotation.
The test module 4 includes test chassis 401, guide plate 402, ammeter 403, range sensor 404 and jacking
Jig 405 is provided with guide plate 402 in the test chassis 401, and test chassis 401 is symmetricly set on 5 both ends of transportation module,
One end close to installation power panel is equipped with ammeter 403 and range sensor 404, and one end far from installation power panel is provided with top
Rise jig 405.It first passes through guide plate and carries out positional shift, continue to move to up to length testing part, pass through range sensor pair
The length of glass lamp measures.Then transportation module continues fluorescent tube to be rolled to electrostrictive coefficient measurement part, jacks under jig
Fixed lamp tube is pressed, connection power supply is powered fluorescent tube, then tests the parameter of fluorescent tube, then feed back to underproof information
Defective products cutting agency.
The fluorescent tube feed mechanism 101 includes material-falling hopper 1011, chain 1012, and 1011 side of material-falling hopper is provided with plural item
Parallel chain 1012 is equipped with a plurality of concave rubber jigs 1013 for fixed lamp tube on the chain 1012.Fluorescent tube
By being manually placed in material-falling hopper, when chain movement, concave rubber jig blocks the fluorescent tube close to chain, and fluorescent tube is on chain movement
It rises, rises to lamp bar installation region.Lamp bar push-in mechanism 102 includes rotating jig 1021 and adhesive supplier 1022, the rotation
Turn to be equipped with the adhesive supplier 1022 for handling lamp bar gluing in front of jig 1021, the adhesive supplier 1022 is arranged on 1011 side of chain
On.Lamp bar is by being manually placed on rotating jig, rotating jig linear motion, carries out gluing by adhesive supplier, and jig is certainly
Dynamic rotation makes the uniform gluing of lamp bar, carries out gluing processing so that lamp bar is packed into the fixation of fluorescent tube to lamp bar.It is lamp on adhesive supplier side
Pipe material loading part, fluorescent tube are transported to this stop, are automatically loaded lamp bar, and chain, which moves forward, transports fluorescent tube to lamp cap mounting portion
Point.
4 side of test module, which is additionally provided with, lifts jig 6 and defective products fishplate bar 7, and the jig 6 that lifts is positioned at adjacent
The lower section in gap between defective products fishplate bar 7,7 two sides of defective products fishplate bar are provided with the reseting shrapnel 8 with tilt angle, when
For the underproof fluorescent tube of testing result by lifting jig 6 and jacking up fluorescent tube when lifting jig 6, it is subsequent that fluorescent tube passes through reseting shrapnel 8
It is slipped on defective products fishplate bar 7 along reseting shrapnel 8.
The lamp cap feed mechanism 201 includes circular vibration disk 2011 and straight vibration track 2012, the circular vibration disk
2011 are connected with straight vibration track 2012；Lamp cap material is launched on circular vibration disk, is transported forward by mechanical oscillation, lamp cap whole
It is arranged in straight vibration track, together so that the fixed jaw of lamp cap transport mechanism grabs；The lamp cap transport mechanism 202 includes fixed jaw
2021, vision inspection apparatus 2022, rotating jig 2023, turnover device 2024 and gluing mould group 2025；Lamp cap transport mechanism connects
It connects lamp cap feed mechanism directly to shake the end of track, is equipped with visual sensor, transport mechanism is transmitted by a mould group, and mould group has
Three fixed jaws, for grabbing lamp cap, three fixed jaws are worked at the same time.Lamp cap is grabbed rotation from straight vibration track end to control
Tool, gluing mould group carry out gluing processing, and then fixed jaw is grabbed to turnover mechanism, and lamp cap is overturn, and then fixed jaw is grabbed
It takes to rotating jig, component is rotated so that fixed jaw crawl is assembled.The lamp cap manipulator assemble mechanism 203 includes
There are manipulator 2031, jacking system 2032, upper cover plate 2033, the jacking system 2032 is fixed on one close to transportation module 5
Side.Jacking system is fixed on transportation module on one side, and manipulator grabs the lamp cap of gluing from lamp cap transport mechanism rotating jig,
Transportation module side is moved to, jacking system moves upwards, and the glass lamp on transportation module is fixed by jacking system, top
There is upper cover plate, it is ensured that glass lamp is fixed.Then the lamp cap of gluing is assembled on glass lamp by manipulator, jacking system
It resets, is mounted with that the glass lamp of lamp cap is moved forward by chain.
Staff puts LED tube light into material-falling hopper, and fluorescent tube is stuck on concave rubber jig with chain transmission up,
Another side, lamp bar is inserted into fluorescent tube after rotating jig arranges, through feeding manipulator by lamp bar, while adhesive supplier is beaten
Glue；After glass lamp installs lamp bar, by chain movement to lamp cap assembled portion, lamp cap enters from side circular vibration disk,
Lamp cap assembly machine tool hand grabs lamp cap to the next position, and power panel is assembled on lamp cap by power panel assembly manipulator, simultaneously
Cylinder, which is got ready, keeps lamp cap and power panel fixation even closer, is assembled in the form of turntable here, facilitates cycle operation；Glass
Completely after the installation is completed, by test module, test module is powered test, underproof product to glass lamp to glass fluorescent tube
Information is carried away by lifting jig after feeding back and is skidded off by defective products fishplate bar, and qualified products transport away.
Lamp cap transport mechanism is equipped with visual sensor, improves positioning accuracy and assembly precision；Transportation module assembly line
Setting, assembling speed is fast, thread-changing is simply easy, and changes tooling and is simply easy, and operates easy to be simple；The application is filled from feeding, lamp cap
Match, that power panel is assembled to test is full-automatic, after fluorescent tube and lamp cap installation automation, lamp cap and power panel installation automation, test
For unqualified fluorescent tube automatic transportation to unqualified fluorescent tube region, pipeline automation degree is high, substantially increases production efficiency, is suitble to
The full-automatic installation of glass lamp, reduces the probability of happening of safety accident.
The full-automatic package system of the LED tube light of the application, it is raw using flexibility for the difficult point and pain spot in market
Production mode, solve current LED tube light it is frangible can not automated production technical barrier.
Glass lamp is transported to specified full-automatic gluing work using flexible automatic feeding module by the application system
Position carries out full-automatic assembly lamp bar by the adhesive supplier of Full-automatic flexible, and lamp strip unit, which is matched, to be completed to be solidified automatically, the station
A hundred percent qualification rate is realized, traditional manual assembly technique is changed, production cost greatly reduces, automatic assembling is
As many as several times of manual assembly (per hour about can output 1200).
Glass lamp enters power supply assembling module, uses human weld from traditional power supply line, this production technology is very
It is difficult to guarantee the quality of product, qualification rate can only achieve 95%, and service life is very short, only year, using automatic
Power supply assembles module, changes traditional production technology, by way of spelling needle collection and inserting, by vision system auxiliary lamp cap manipulator dress
Fitting mechanism automatic assembling, assembly precision is 0.005, and qualification rate reaches 99.8%, and service life at least 5 years, be traditional mode of production side
Five times of formula.
Whole automatic setup system uses intelligence control system, and acquisition data are simply accurate, and analytical statement is accurate, will
Our production management is simpler, quick and easy.
The above, the only preferred embodiment of the utility model, are not intended to limit the utility model, all according to this
The technical spirit of utility model any trickle amendment, equivalent replacement and improvement to the above embodiments should be included in this
Within the protection scope of utility model technical solution.
Claims (5)
1. a kind of full-automatic package system of LED tube light, it is characterised in that: include feeding module, lamp cap assembling module, electricity
Source plate assembles module, test module, and the feeding module includes fluorescent tube feed mechanism and lamp bar push-in mechanism；The feeding module
After be provided with transportation module, the transportation module two sides are disposed with lamp cap assembling module, power panel assembling module and test
Module；
The lamp cap assembling module includes lamp cap feed mechanism, lamp cap transport mechanism, lamp cap manipulator assemble mechanism, the power supply
Die-filling piece of board group include turntable, power panel feed mechanism, power panel push-in mechanism, power panel striking mechanism, power panel clamping jaw and
Power panel straight trip track, the power panel feed mechanism are connected with turntable, and power panel push-in mechanism, electricity are disposed with by turntable
Source plate striking mechanism and power panel clamping jaw；
The test module includes test chassis, guide plate, ammeter, range sensor and jacking jig, the test chassis
On be provided with guide plate, test chassis is symmetricly set on transportation module both ends, close to installation power panel one end be equipped with ammeter
And range sensor, one end far from installation power panel are provided with jacking jig.
2. the full-automatic package system of LED tube light according to claim 1, it is characterised in that: the test module one
Side, which is additionally provided with, lifts jig and defective products fishplate bar, the lower section for lifting jig gap between adjacent defective products fishplate bar,
Defective products fishplate bar two sides are provided with the reseting shrapnel with tilt angle, when the underproof fluorescent tube of testing result is by lifting
It when jig, lifts jig and jacks up fluorescent tube, fluorescent tube passes through reseting shrapnel and is slipped on defective products fishplate bar then along reseting shrapnel.
3. the full-automatic package system of LED tube light according to claim 1, it is characterised in that: the fluorescent tube feeder
Structure includes material-falling hopper, chain, and material-falling hopper side is provided with the parallel chain of plural item, is equipped with a plurality of be used on the chain
The concave rubber jig of fixed lamp tube.
4. the full-automatic package system of LED tube light according to claim 1, it is characterised in that: the lamp bar is pushed into machine
Structure includes rotating jig and adhesive supplier, is equipped with the adhesive supplier handled lamp bar gluing, the adhesive supplier in front of the rotating jig
It is arranged on chain side.
5. according to the full-automatic package system of LED tube light described in claim 1, it is characterised in that: the lamp cap feed mechanism
Including circular vibration disk and straight vibration track, the circular vibration disk is connected with straight vibration track；The lamp cap transport mechanism includes solid
Determine pawl, vision inspection apparatus, rotating jig, turnover device and gluing mould group；The lamp cap manipulator assemble mechanism includes organic
Tool hand, jacking system, upper cover plate, the jacking system are fixed on close to one side of transportation module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820545673.9U CN208304350U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic package system of LED tube light |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820545673.9U CN208304350U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic package system of LED tube light |
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| Publication Number | Publication Date |
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| CN208304350U true CN208304350U (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820545673.9U Active CN208304350U (en) | 2018-04-17 | 2018-04-17 | A kind of full-automatic package system of LED tube light |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714782A (en) * | 2018-04-17 | 2018-10-30 | 深圳市广晟德科技发展有限公司 | A kind of full-automatic package system of LED tube light |
| CN112192207A (en) * | 2020-09-24 | 2021-01-08 | 佛山电器照明股份有限公司高明分公司 | Automatic assembling equipment for power supply box |
-
2018
- 2018-04-17 CN CN201820545673.9U patent/CN208304350U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714782A (en) * | 2018-04-17 | 2018-10-30 | 深圳市广晟德科技发展有限公司 | A kind of full-automatic package system of LED tube light |
| WO2019200972A1 (en) * | 2018-04-17 | 2019-10-24 | 深圳市广晟德科技发展有限公司 | Full-automatic assembling system for led glass tube |
| CN112192207A (en) * | 2020-09-24 | 2021-01-08 | 佛山电器照明股份有限公司高明分公司 | Automatic assembling equipment for power supply box |
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