[go: up one dir, main page]

CN208244386U - Separator - Google Patents

Separator Download PDF

Info

Publication number
CN208244386U
CN208244386U CN201820588988.1U CN201820588988U CN208244386U CN 208244386 U CN208244386 U CN 208244386U CN 201820588988 U CN201820588988 U CN 201820588988U CN 208244386 U CN208244386 U CN 208244386U
Authority
CN
China
Prior art keywords
bed
gas
particle
regenerator
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201820588988.1U
Other languages
Chinese (zh)
Inventor
卢春喜
高思鸿
范怡平
张丹丹
戴敏
周立军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI PETROCHEMICAL EQUIPMENT CO Ltd
China University of Petroleum Beijing
Original Assignee
WUXI PETROCHEMICAL EQUIPMENT CO Ltd
China University of Petroleum Beijing
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI PETROCHEMICAL EQUIPMENT CO Ltd, China University of Petroleum Beijing filed Critical WUXI PETROCHEMICAL EQUIPMENT CO Ltd
Priority to CN201820588988.1U priority Critical patent/CN208244386U/en
Application granted granted Critical
Publication of CN208244386U publication Critical patent/CN208244386U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Cyclones (AREA)

Abstract

本实用新型公开了一种分离装置,其包括:三旋壳体、分离结构单体和颗粒循环再生机构,分离结构单体设置在三旋壳体内部,其包括:相耦合的旋风分离器和移动床;颗粒循环再生机构自下而上包括:提升管、喷动床再生器、连接喷动床再生器与移动床的再生斜管;喷动床再生器具有相对的上端和下端,其中,喷动床再生器的上端设置有开口向下的套筒,套筒将所述喷动床再生器的内部分割为喷泉区和环隙区,喷动床再生器的侧壁上设置有与环隙区相连通的再生气体出口。本实用新型可同时实现离心分离与移动颗粒床对细粉颗粒的拦截过滤,从而可在低压降下高效率分离细粉颗粒,并能连续地将拦截到的粉尘颗粒与颗粒床颗粒高效地分离,保证颗粒床颗粒的可持续循环。

The utility model discloses a separation device, which comprises: a three-rotation shell, a separation structure monomer and a particle recycling mechanism, and the separation structure monomer is arranged inside the three-rotation shell, which includes: a coupled cyclone separator and The moving bed; the particle circulation regeneration mechanism includes from bottom to top: a riser, a spouted bed regenerator, and a regeneration inclined pipe connecting the spouted bed regenerator and the moving bed; the spouted bed regenerator has opposite upper and lower ends, wherein, The upper end of the spouted bed regenerator is provided with a sleeve with an opening downward. The sleeve divides the interior of the spouted bed regenerator into a fountain area and an annulus area. The side wall of the spouted bed regenerator is provided with a ring The regeneration gas outlet connected to the interstitial area. The utility model can simultaneously realize the centrifugal separation and the interception and filtration of the fine powder particles by the moving particle bed, so that the fine powder particles can be efficiently separated under low pressure drop, and the intercepted dust particles can be efficiently separated from the particle bed particles continuously. Ensures sustainable circulation of pellet bed pellets.

Description

分离装置separation device

技术领域technical field

本实用新型涉及石油炼制化工设备技术领域,特别涉及一种用于催化裂化装置能量回收系统中进行气固分离的分离装置。The utility model relates to the technical field of petroleum refining and chemical equipment, in particular to a separation device for gas-solid separation in an energy recovery system of a catalytic cracking device.

背景技术Background technique

据估计,在炼油厂催化裂化(FCC即Fluid Catalytic Cracking)装置中,再生器出口烟气所带走的能量约占全装置能耗的26%。目前为了避免烟气中的能量被浪费,一般采用烟气轮机回收烟气中的能量。此外,为保证烟气轮机长周期安全运行,一般要求将烟气轮机入口气体中细粉颗粒浓度降到200mg/m3以下,并保证基本除净10μm以上颗粒。而再生器出口烟气为含尘高温气体,烟气中的催化剂浓度(标准状态下,下同)一般在300至1200mg/m3,粒径平均为15至30μm,不能满足烟气轮机的长期安全运行需求。为了保证FCC装置烟机的长周期安全运行、节能降耗以及降低烟气中所含粉尘对大气造成污染,一般在FCC装置烟气能量回收系统设置第三级旋风分离器(简称三旋)。It is estimated that in an oil refinery catalytic cracking (FCC (Fluid Catalytic Cracking)) unit, the energy taken away by the flue gas at the outlet of the regenerator accounts for about 26% of the energy consumption of the whole unit. At present, in order to avoid the energy in the flue gas from being wasted, flue gas turbines are generally used to recover the energy in the flue gas. In addition, in order to ensure the long-term safe operation of the flue gas turbine, it is generally required to reduce the concentration of fine powder particles in the inlet gas of the flue gas turbine to below 200mg/ m3 , and to ensure that the particles above 10μm are basically removed. However, the flue gas at the outlet of the regenerator is a high-temperature dusty gas. The catalyst concentration in the flue gas (under standard conditions, the same below) is generally 300 to 1200 mg/m 3 , and the average particle size is 15 to 30 μm, which cannot meet the long-term requirements of the flue gas turbine. Safe operation requirements. In order to ensure the long-term safe operation of the hood of the FCC device, save energy and reduce consumption, and reduce the dust contained in the flue gas to cause air pollution, a third-stage cyclone separator (three-stage cyclone for short) is generally installed in the flue gas energy recovery system of the FCC device.

目前,三旋系统一般采用多管式旋风分离器进行含尘烟气的净化。所谓多管式旋风分离器就是用多根直径较小的旋风管(直径一般小于300mm),并列安装在一个承压壳体内。依据旋风管安装方式,可分为立式多管三旋和卧式多管三旋。对于处理量较小的催化裂化装置,从制造施工、应用效果、投资经济性等综合因素考虑,多采用立式三旋。例如中国专利CN 2568308Y和CN 201304370Y均涉及一种立式多管三旋。处理量较大的催化裂化装置,由于单管根数多,立式三旋直径过大,隔板太厚并容易变形,多采用卧式三旋。例如中国专利CN 2275907Y,CN 2526075Y及CN 201132137Y均涉及一种卧式多管三旋。At present, the three-cyclone system generally uses a multi-tubular cyclone separator to purify the dusty flue gas. The so-called multi-tubular cyclone separator is to use a plurality of cyclone tubes with smaller diameters (generally less than 300mm in diameter), which are installed side by side in a pressure-bearing shell. According to the installation method of the cyclone tube, it can be divided into vertical multi-tube three-rotor and horizontal multi-tube three-rotor. For catalytic cracking units with small processing capacity, considering comprehensive factors such as manufacturing construction, application effect, and investment economy, vertical three-rotors are mostly used. For example, Chinese patents CN 2568308Y and CN 201304370Y both relate to a vertical multi-tube three-rotor. For catalytic cracking units with large processing capacity, due to the large number of single tubes, the diameter of the vertical three-rotor is too large, the partition is too thick and easy to deform, and the horizontal three-rotor is mostly used. For example, Chinese patents CN 2275907Y, CN 2526075Y and CN 201132137Y all relate to a horizontal multi-tube trirotary.

但是多管式三旋在应用过程中存在一些问题。尤其是随着我国FCC装置的大型化、原料掺渣比的增大、再生温度的提高等,装置的操作变得十分不稳定,由此带来的三旋系统的主要问题如下:However, there are some problems in the application process of the multi-tube three-rotation. Especially with the enlargement of my country's FCC equipment, the increase of raw material slag mixing ratio, and the increase of regeneration temperature, etc., the operation of the equipment has become very unstable, and the main problems of the three-rotation system caused by this are as follows:

第一:为了达到较高的气固分离效率,旋风管直径一般设计的很小,相应的,单管处理的气量小,为了保证处理量,通常只能增加单管数量。由于单管数量多,使三旋系统的占地面积及材料费用都相应增加;且排布结构复杂,不便安装与检修;First: In order to achieve higher gas-solid separation efficiency, the diameter of the cyclone tube is generally designed to be small. Correspondingly, the gas volume processed by a single tube is small. In order to ensure the processing capacity, the number of single tubes can only be increased. Due to the large number of single tubes, the floor area and material costs of the three-rotation system increase accordingly; and the arrangement structure is complicated, which is inconvenient for installation and maintenance;

第二:由于过度追求单管效率,导致三旋单管入口线速过高,单管磨损严重,当三旋单管入口线速过高,还会加剧催化剂颗粒的粉碎,使三旋出口细粉增多,三旋单管排尘口附近结垢严重,影响烟机运行。Second: Due to the excessive pursuit of single-tube efficiency, the linear velocity of the three-rotation single-tube inlet is too high, and the single-tube wears seriously. The dust increased, and the fouling near the three-rotation single-pipe dust outlet was serious, which affected the operation of the hood.

第三:由于单管入口线速过高,导致三旋压降高达15~20kPa,从而增加了系统压降和能耗。Third: Due to the high linear velocity of the single pipe inlet, the pressure drop of the three-spin is as high as 15-20kPa, which increases the system pressure drop and energy consumption.

中国石油化工集团公司开发的BSX型三旋(专利CN 201006498Y和CN201205524Y),采用多个大直径PV型旋风分离器单体,悬吊在三旋壳体内部,单体直径在800~1200(1300)mm之间。与多管式三旋相比,BSX型三旋取消了厚度较大的双层隔板和制造精度要求较高的小直径单管,而采用结构简单的数个大旋分器,降低了制造、施工和安装的难度,便于三旋的维修和更换。另外,由于不存在隔板变形和单管窜气返混问题,多个旋风器组合后设备整体效率不会降低,可靠性较高,适应性较强。但是,BSX型三旋中的大直径旋风器的单体分离效率比多管式三旋中的单管有所降低,而且为了达到较高的分离效率,BSX三旋入口线速已达到32m/s以上,三旋系统不仅压降高且运行时振动现象明显,对设备的磨损和催化剂的粉碎十分突出。The BSX-type three-rotor (patents CN 201006498Y and CN201205524Y) developed by China Petroleum and Chemical Corporation uses multiple large-diameter PV-type cyclone separators, suspended inside the three-rotor shell, and the diameter of the monomer is 800-1200 (1300 ) between mm. Compared with the multi-tube three-rotator, the BSX type three-rotor cancels the thicker double-layer partition and the small-diameter single tube with higher manufacturing precision requirements, and uses several large cyclones with simple structure, which reduces the manufacturing cost. , The difficulty of construction and installation, easy maintenance and replacement of three-rotation. In addition, since there is no problem of partition deformation and single-pipe blow-by gas backmixing, the overall efficiency of the equipment will not decrease after the combination of multiple cyclones, and the reliability is high and the adaptability is strong. However, the single-tube separation efficiency of the large-diameter cyclone in the BSX type triple cyclone is lower than that of the single tube in the multi-tube triple cyclone, and in order to achieve higher separation efficiency, the linear velocity of the BSX triple cyclone inlet has reached 32m/ s or more, the three-rotation system not only has a high pressure drop but also has obvious vibration during operation, which is very prominent in the wear of equipment and the crushing of catalysts.

目前,三旋气体出口含尘浓度一般在150mg/m3左右,对应的三旋系统压降则在15~20kPa之间,三旋系统整体分离效率并不理想,压降较高,还存在进一步提高的空间。At present, the dust concentration at the outlet of the three-rotation gas is generally around 150 mg/m 3 , and the corresponding pressure drop of the three-rotation system is between 15 and 20 kPa. The overall separation efficiency of the three-rotation system is not ideal, and the pressure drop is relatively high. room for improvement.

为了提高分离效率、降低压降,可以在分离系统中耦合移动床。移动床是指颗粒速度介于固定床和流化床之间的气固两相流动体系,主要包括逆流、顺流和错流三种形式。由于移动床具有耐高温、结构简单、无转动构件、运转周期长以及可循环连续操作的优点,广泛应用于颗粒干燥、过滤、催化重整等工艺过程中。由于颗粒床层对细微颗粒具有较好的过滤捕集能力,而且适应于高温高压条件,近二十年来,移动床也被用于气体净化领域。In order to improve the separation efficiency and reduce the pressure drop, a moving bed can be coupled in the separation system. A moving bed refers to a gas-solid two-phase flow system in which the particle velocity is between a fixed bed and a fluidized bed, and mainly includes three forms: countercurrent, cocurrent and crossflow. Because the moving bed has the advantages of high temperature resistance, simple structure, no rotating components, long operation period and continuous operation, it is widely used in particle drying, filtration, catalytic reforming and other processes. Because the particle bed has a good ability to filter and capture fine particles, and is suitable for high temperature and high pressure conditions, the moving bed has also been used in the field of gas purification in the past two decades.

例如,中国专利(CN 2042374U)提出了一种颗粒物自动移动床过滤器,其颗粒床层采用百叶窗结构,实现了床层颗粒的循环连续利用。该设备底部下料管采用U型管输送结构,并采用脉冲气流的方法实现对颗粒的输送。For example, the Chinese patent (CN 2042374U) proposes an automatic moving bed filter for particulate matter, the granular bed adopts a louver structure to realize the continuous utilization of the bed particles. The feeding pipe at the bottom of the equipment adopts U-shaped pipe conveying structure, and adopts the method of pulse air flow to realize the conveying of particles.

国电热工研究院开发的逆流式移动床颗粒层除尘器(CN 1552503A及CN1552504A)用于高温高压下煤气烟气除尘。使用时,煤气烟气与颗粒逆流接触可以实现较高的分离效率。但是由于床层及灰尘颗粒存在的局部流化的问题,该设备存在处理气量小、操作弹性小、颗粒与气体分布不均匀以及压降较高的问题。The countercurrent moving bed granular layer dust collector (CN 1552503A and CN1552504A) developed by Guodian Thermal Engineering Research Institute is used for dust removal of gas flue gas under high temperature and high pressure. When in use, the countercurrent contact between coal gas flue gas and particles can achieve higher separation efficiency. However, due to the local fluidization of the bed and dust particles, the equipment has the problems of small processing gas volume, low operating flexibility, uneven distribution of particles and gas, and high pressure drop.

中国科学院山西煤炭化学研究所将错流式颗粒床与表面过滤板耦合(CN1236660A),用于提高错流式颗粒床对微米级颗粒的捕集能力,并利用下行颗粒的流动来限制过滤板表面滤饼的形成,从而获得稳定的操作压降。但由于过滤板的堵塞以及表面滤饼的形成,该设备压降较高。另外利用自由下行颗粒的冲刷作用来达到限制表面滤饼的目的,平衡过程不易保证,实际实现时存在一定的难度。Shanxi Institute of Coal Chemistry, Chinese Academy of Sciences coupled a cross-flow granular bed with a surface filter plate (CN1236660A), which was used to improve the collection ability of the cross-flow granular bed for micron-sized particles, and use the flow of descending particles to limit the surface of the filter plate Filter cake formation, resulting in a stable operating pressure drop. However, due to the clogging of the filter plate and the formation of filter cake on the surface, the pressure drop of the equipment is high. In addition, using the scouring effect of freely descending particles to achieve the purpose of limiting the surface filter cake, the balance process is not easy to guarantee, and there are certain difficulties in actual implementation.

现有技术中还存在其他将颗粒床与分离器相耦合的设备。但是整体上,现有的设备对粉尘颗粒与颗粒床颗粒分离效果并不理想,在使用过程中,颗粒床颗粒中不可避免地会混入较多的粉尘颗粒,从而影响后续颗粒床的可持续循环使用。Other devices for coupling a bed of particles to a separator exist in the prior art. However, on the whole, the existing equipment is not ideal for the separation of dust particles and particle bed particles. During use, more dust particles will inevitably be mixed into the particle bed particles, which will affect the sustainable circulation of the subsequent particle bed. use.

实用新型内容Utility model content

本实用新型的目的是提供一种分离装置,能够克服现有技术的缺陷,可同时实现离心分离与移动颗粒床对细粉颗粒的拦截过滤,从而可在低压降下高效率分离细粉颗粒,并能连续地将拦截到的粉尘颗粒与颗粒床颗粒高效地分离,保证颗粒床颗粒的可持续循环。The purpose of this utility model is to provide a separation device, which can overcome the defects of the prior art, and can realize centrifugal separation and the interception and filtration of fine powder particles by the moving particle bed at the same time, so that the fine powder particles can be separated with high efficiency under low pressure drop, and It can continuously and efficiently separate the intercepted dust particles from the particle bed particles to ensure the sustainable circulation of the particle bed particles.

本实用新型的上述目的可采用下列技术方案来实现:Above-mentioned purpose of the utility model can adopt following technical scheme to realize:

一种分离装置,其包括:三旋壳体、分离结构单体和颗粒循环再生机构,其中,A separation device, which includes: a three-rotation housing, a separation structure monomer and a particle recycling mechanism, wherein,

所述分离结构单体设置在所述三旋壳体的内部,其包括:相耦合的旋风分离器和移动床;The separation structure unit is arranged inside the three-rotation shell, which includes: a coupled cyclone separator and a moving bed;

所述颗粒循环再生机构自下而上包括:提升管、喷动床再生器、连接所述喷动床再生器与所述移动床的再生斜管;所述喷动床再生器具有相对的上端和下端,其中,所述喷动床再生器的上端设置有开口向下的套筒,所述套筒将所述喷动床再生器的内部分割为喷泉区和环隙区,所述喷动床再生器的侧壁上设置有与所述环隙区相连通的再生气体出口。The particle circulation regeneration mechanism includes from bottom to top: a riser, a spouted bed regenerator, and a regeneration inclined pipe connecting the spouted bed regenerator and the moving bed; the spouted bed regenerator has an opposite upper end and the lower end, wherein, the upper end of the spouted bed regenerator is provided with a sleeve with an opening downward, and the sleeve divides the interior of the spouted bed regenerator into a fountain area and an annulus area, and the spouted bed regenerator The side wall of the bed regenerator is provided with a regenerating gas outlet communicating with the annulus.

在一个优选的实施方式中,所述三旋壳体包括集气室和位于所述集气室下部的集尘室,以及位于所述三旋壳体内的气体入口管,所述集气室上设置有气体出口,所述集尘室上设置有颗粒出口;In a preferred embodiment, the three-rotation housing includes a gas collection chamber, a dust collection chamber located at the lower part of the gas collection chamber, and a gas inlet pipe located in the three-rotation housing. A gas outlet is provided, and a particle outlet is provided on the dust collecting chamber;

所述旋风分离器自上而下包括:中心排气管、筒体、锥体、灰斗、料腿,其中,所述中心排气管的上端开口与所述集气室相连通,所述筒体的筒壁上设置有与所述气体入口管相连通的气体入口;其中,所述料腿的下端开口与所述集尘室相连通;The cyclone separator includes from top to bottom: a central exhaust pipe, a cylinder, a cone, an ash hopper, and a material leg, wherein the upper end opening of the central exhaust pipe communicates with the gas collection chamber, and the A gas inlet connected to the gas inlet pipe is provided on the cylinder wall of the cylinder; wherein, the lower end opening of the dipleg communicates with the dust collection chamber;

所述移动床自上而下依次包括:料仓、料封区、错流区、移动床料腿及待生斜管。The moving bed includes, from top to bottom, a silo, a material sealing area, a cross-flow area, a moving bed material leg, and an inclined pipe to be produced.

在一个优选的实施方式中,所述错流区的壁面采用约翰逊网状结构,所述网状结构的网线缝隙在0.25毫米至0.75毫米之间。In a preferred embodiment, the wall surface of the cross-flow zone adopts a Johnson mesh structure, and the mesh wire gap of the mesh structure is between 0.25 mm and 0.75 mm.

在一个优选的实施方式中,所述分离结构单体的个数为3至20个,多个所述分离结构单体以所述气体入口管为轴,呈中心对称并沿着圆周均匀分布。In a preferred embodiment, the number of the separation structural units is 3 to 20, and the plurality of separation structural units are center-symmetrical and uniformly distributed along the circumference with the gas inlet pipe as the axis.

在一个优选的实施方式中,所述旋风分离器采用直径小于1.5米的切流反转式结构,所述筒体上设置的气体入口为蜗壳式气体入口。In a preferred embodiment, the cyclone separator adopts a cut-flow reverse structure with a diameter of less than 1.5 meters, and the gas inlet provided on the cylinder is a volute gas inlet.

在一个优选的实施方式中,所述套筒为下端开口的圆柱形筒体,所述环隙区的表观气速与套筒内的表观气速相等。In a preferred embodiment, the sleeve is a cylindrical barrel with an open lower end, and the superficial gas velocity in the annulus region is equal to the superficial gas velocity in the sleeve.

在一个优选的实施方式中,所述提升管自下而上包括预提升段和提升管段,所述预提升段的管径大于所述提升管段的管径,所述预提升段上设置有与所述待生斜管相连接的底部开口;所述提升管段的上端出口位于所述喷动床再生器内并间隔预定距离位于所述套筒的下端;In a preferred embodiment, the riser includes a pre-lift section and a riser section from bottom to top, the diameter of the pre-lift section is larger than the diameter of the riser section, and the pre-lift section is provided with The bottom opening where the inclined pipes to be produced are connected; the upper end outlet of the riser section is located in the spouted bed regenerator and is located at the lower end of the sleeve at a predetermined distance;

所述提升管位于所述三旋壳体中或者所述提升管位于所述三旋壳体外。The riser is located in the three-rotation housing or the riser is located outside the three-rotation housing.

在一个优选的实施方式中,在所述提升管段与所述料仓之间的环隙还设置有气提环管,所述气提环管上设置有至少一个注入孔和多个气孔。In a preferred embodiment, an air stripping loop is further provided in the annular gap between the riser section and the silo, and at least one injection hole and a plurality of air holes are provided on the air stripping loop.

在一个优选的实施方式中,所述气提环管所在截面的表观气速是所述移动床床层颗粒起始流化速度的0.5~0.8倍;所述气提环管的直径为所述提升管段与所述喷动床再生器直径的平均值,所述气提环管至所述提升管段的上端出口的距离为3倍的所述提升管直径。In a preferred embodiment, the superficial gas velocity of the section where the stripping loop is located is 0.5 to 0.8 times the initial fluidization velocity of the particles in the moving bed; the diameter of the stripping loop is the The average value of the diameters of the riser section and the spouted bed regenerator, the distance from the stripping ring pipe to the upper outlet of the riser section is 3 times the diameter of the riser.

在一个优选的实施方式中,在所述待生斜管或者所述待生斜管及其下游位置设置有预筛分结构。In a preferred embodiment, a pre-screening structure is provided at the inclined pipe to be produced or at the position downstream of the inclined pipe to be produced.

本实用新型的特点和优点是:本申请实施方式中提供一种分离装置,在催化裂化第三级分离系统的较大直径旋风分离器单体内部设置移动床夹层,将旋风分离器与颗粒床过滤器有机耦合,实现旋流分离与过滤分离对气固分离作用的协同强化,能够将三旋系统出口气体含尘浓度控制在50mg/m3以内,并将三旋系统压降降低到5~10kPa。The characteristics and advantages of the present utility model are: a separation device is provided in the embodiment of the application, a moving bed interlayer is arranged inside the larger diameter cyclone separator monomer of the catalytic cracking third-stage separation system, and the cyclone separator and the particle bed The filter is organically coupled to realize the synergistic enhancement of the gas-solid separation effect of cyclone separation and filtration separation, which can control the dust concentration of the outlet gas of the triple cyclone system within 50mg/ m3 , and reduce the pressure drop of the triple cyclone system to 5~ 10kPa.

直径较大的单体旋风分离器,可以减少三旋系统内旋风分离器单体数量,降低安装与检修的难度;并可在保障处理量的同时减小入口线速,有效降低旋风分离器压降及设备的磨损。通过设置移动床可以避免由于入口线速减小导致的效率下降问题,从而保证三旋系统有效的分离效率。移动床错流区采用约翰逊网状结构作为壁面,网线缝隙在0.25~0.75mm之间,气体流通面积大,流通阻力小。移动床结构简单,无转动部件,运转周期长。二者的有机耦合可有效减小设备的占地面积,使装置更加紧凑。The single cyclone separator with a larger diameter can reduce the number of single cyclone separators in the three-cyclone system, and reduce the difficulty of installation and maintenance; it can also reduce the inlet line speed while ensuring the processing capacity, effectively reducing the pressure of the cyclone separator. and equipment wear and tear. By setting the moving bed, the problem of efficiency drop caused by the decrease of the inlet linear velocity can be avoided, so as to ensure the effective separation efficiency of the triple-rotation system. The cross-flow area of the moving bed adopts Johnson mesh structure as the wall surface, and the gap between the mesh wires is between 0.25 and 0.75mm. The gas flow area is large and the flow resistance is small. The moving bed has a simple structure, no rotating parts, and a long operating period. The organic coupling of the two can effectively reduce the footprint of the equipment and make the device more compact.

特别是本申请所提供的分离装置根据需要配置了相应的颗粒循环再生机构,其中,所述颗粒循环再生机构自下而上包括:提升管、喷动床再生器、连接所述喷动床再生器与所述移动床的再生斜管;所述喷动床再生器具有相对的上端和下端,其中,所述喷动床再生器的上端设置有开口向下的套筒,所述套筒将所述喷动床再生器的内部分割为喷泉区和环隙区,所述喷动床再生器的侧壁上设置有与所述环隙区相连通的再生气体出口,气体从提升管喷出后可以通过所述喷动床再生器将粉尘颗粒与颗粒床颗粒实现高效地分离,从而实现移动床颗粒的循环利用。In particular, the separation device provided by the present application is equipped with a corresponding particle circulation regeneration mechanism as required, wherein the particle circulation regeneration mechanism includes from bottom to top: a riser, a spouted bed regenerator, a spouted bed regeneration The regenerating inclined tube of the device and the moving bed; the spouted bed regenerator has opposite upper and lower ends, wherein, the upper end of the spouted bed regenerator is provided with a sleeve with an opening downward, and the sleeve will The interior of the spouted bed regenerator is divided into a fountain area and an annulus area, and the side wall of the spouted bed regenerator is provided with a regeneration gas outlet communicating with the annulus area, and the gas is ejected from the riser Finally, the dust particles can be efficiently separated from the particle bed particles through the spouted bed regenerator, thereby realizing the recycling of the moving bed particles.

整体上,通过本申请所提供的分离装置可以在降低三旋系统整体压降的同时,提高系统的分离效率,降低外排烟气粉尘浓度,提高装置的能效和环保水平。On the whole, the separation device provided by this application can reduce the overall pressure drop of the three-rotation system, improve the separation efficiency of the system, reduce the concentration of exhausted flue gas dust, and improve the energy efficiency and environmental protection level of the device.

参照后文的说明和附图,详细公开了本申请的特定实施方式,指明了本申请的原理可以被采用的方式。应该理解,本申请的实施方式在范围上并不因而受到限制。在所附权利要求的精神和条款的范围内,本申请的实施方式包括许多改变、修改和等同。With reference to the following description and accompanying drawings, specific embodiments of the present application are disclosed in detail, indicating the manner in which the principles of the application may be employed. It should be understood that the embodiments of the present application are not limited thereby in scope. Embodiments of the present application encompass many changes, modifications and equivalents within the spirit and scope of the appended claims.

针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。Features described and/or illustrated with respect to one embodiment can be used in the same or similar manner in one or more other embodiments, in combination with, or instead of features in other embodiments .

应该强调,术语“包括/包含”在本文使用时指特征、整件、步骤或组件的存在,但并不排除一个或更多个其它特征、整件、步骤或组件的存在或附加。It should be emphasized that the term "comprising/comprising" when used herein refers to the presence of a feature, integer, step or component, but does not exclude the presence or addition of one or more other features, integers, steps or components.

附图说明Description of drawings

图1是本申请第一实施方式中一种分离装置的结构示意图;Fig. 1 is a schematic structural view of a separation device in the first embodiment of the present application;

图2是本申请第一实施方式中一种分离装置的A-A剖视图;Fig. 2 is the A-A sectional view of a kind of separating device in the first embodiment of the present application;

图3是本申请第一实施方式中一种分离装置中颗粒循环系统的局部示意图;Fig. 3 is a partial schematic diagram of a particle circulation system in a separation device in the first embodiment of the present application;

图4是申请第一实施方式中一种分离装置中颗粒循环系统的B-B剖视图;Fig. 4 is a B-B cross-sectional view of a particle circulation system in a separation device in the first embodiment of the application;

图5是本申请第二实施方式中一种分离装置的结构示意图;Fig. 5 is a schematic structural view of a separation device in the second embodiment of the present application;

图6是本申请第三实施方式中一种分离装置的结构示意图。Fig. 6 is a schematic structural diagram of a separation device in the third embodiment of the present application.

附图标记说明:Explanation of reference signs:

100、三旋壳体;100. Three-rotation shell;

101、气体入口管;102、集气室;103、气体出口;104、集尘室;105、颗粒出口;101. Gas inlet pipe; 102. Gas collection chamber; 103. Gas outlet; 104. Dust collection chamber; 105. Particle outlet;

200、分离结构单体;200. Separation of structural monomers;

210、旋风分离器;210. Cyclone separator;

211、气体入口;212、筒体;213、锥体;214、灰斗;215、料腿;216、中心排气管;211, gas inlet; 212, cylinder; 213, cone; 214, ash hopper; 215, material leg; 216, central exhaust pipe;

220、移动床;220. Moving bed;

221、料仓;222、料封区;223、错流区;224、移动床料腿;225、待生斜管;226、颗粒收集仓;227、预筛分结构;221. Feed bin; 222. Material sealing area; 223. Cross-flow area; 224. Moving bed material leg; 225. Inclined pipe to be produced; 226. Particle collection bin; 227. Pre-screening structure;

300、颗粒再生循环系统;300. Particle recycling system;

301、预提升段;302、提升管段;303、喷动床再生器;304、再生气体出口;305、再生斜管;306、套筒;307、环隙区;308、气提环管;309、支撑架;310、气孔;311注入孔。301. Pre-lift section; 302. Riser section; 303. Spouted bed regenerator; 304. Regeneration gas outlet; 305. Regeneration inclined tube; 306. Sleeve; , support frame; 310, air hole; 311 injection hole.

具体实施方式Detailed ways

下面将结合附图和具体实施方式,对本实用新型的技术方案作详细说明,应理解这些实施方式仅用于说明本实用新型而不用于限制本实用新型的范围,在阅读了本实用新型之后,本领域技术人员对本实用新型的各种等价形式的修改均落入本申请所附权利要求所限定的范围内。The technical scheme of the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model. After reading the utility model, Modifications to various equivalent forms of the present utility model by those skilled in the art all fall within the scope defined by the appended claims of the present application.

需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “disposed on” another element, it may be directly on the other element or there may also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.

除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is only for the purpose of describing specific embodiments, and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

本实用新型提供一种分离装置,能够克服现有技术的缺陷,可同时实现离心分离与移动颗粒床对细粉颗粒的拦截过滤,从而可在低压降下高效率分离细粉颗粒,并能连续地将拦截到的粉尘颗粒与颗粒床颗粒高效地分离,保证颗粒床颗粒的可持续循环,具有较佳的实际应用前景。The utility model provides a separation device, which can overcome the defects of the prior art, and can realize centrifugal separation and interception and filtration of fine powder particles by a moving particle bed at the same time, so that fine powder particles can be separated with high efficiency under low pressure drop, and can continuously Efficiently separating the intercepted dust particles from the particle bed particles to ensure the sustainable circulation of the particle bed particles has better practical application prospects.

具体而言,本申请主要是在催化裂化第三级分离系统的大直径旋风分离器内部耦合移动床结构,可以降低三旋系统压降、提高气固分离效果的同时将粉尘颗粒与颗粒床颗粒实现高效地分离,较佳地保证颗粒床颗粒的可持续循环使用。Specifically, this application mainly couples the moving bed structure inside the large-diameter cyclone separator of the third-stage separation system of catalytic cracking, which can reduce the pressure drop of the three-cyclone system and improve the gas-solid separation effect, and at the same time separate the dust particles from the particle bed particles Realize high-efficiency separation, and better ensure the sustainable recycling of particle bed particles.

请参阅图1至图4,本申请实施方式中提供的一种分离装置,该分离装置可以包括:三旋壳体100、分离结构单体200和颗粒循环再生机构300。其中,所述分离结构单体200设置在所述三旋壳体100的内部,其包括:相耦合的旋风分离器210和移动床220;所述颗粒循环再生机构300自下而上包括:提升管、喷动床再生器303、连接所述喷动床再生器303与所述移动床220的再生斜管305;所述喷动床再生器303具有相对的上端和下端,其中,所述喷动床再生器303的上端设置有开口向下的套筒306,所述套筒306将所述喷动床再生器303的内部分割为喷泉区和环隙区307,所述喷动床再生器303的侧壁上设置有与所述环隙区307相连通的再生气体出口304。Please refer to FIG. 1 to FIG. 4 , a separation device provided in an embodiment of the present application may include: a three-rotation housing 100 , a separation structure unit 200 and a particle recycling mechanism 300 . Wherein, the separation structure unit 200 is arranged inside the three-rotation housing 100, which includes: a coupled cyclone separator 210 and a moving bed 220; the particle recycling mechanism 300 includes from bottom to top: Pipe, spouted bed regenerator 303, regeneration inclined pipe 305 connecting said spouted bed regenerator 303 and said moving bed 220; said spouted bed regenerator 303 has opposite upper end and lower end, wherein said spouted bed regenerator The upper end of the moving bed regenerator 303 is provided with a sleeve 306 with an opening downward, and the sleeve 306 divides the interior of the spouted bed regenerator 303 into a fountain area and an annulus area 307. The spouted bed regenerator A regeneration gas outlet 304 communicating with the annulus 307 is provided on the side wall of 303 .

在本实施方式中,所述三旋壳体100包括集气室102和位于所述集气室102下部的集尘室104,以及位于所述三旋壳体100内的气体入口管101,所述集气室102上设置有气体出口103,所述集尘室104上设置有颗粒出口105。所述旋风分离器210自上而下包括:中心排气管216、筒体212、锥体213、灰斗214、料腿215,其中,所述中心排气管216的上端开口与所述集气室102相连通,所述筒体212的筒壁上设置有与所述气体入口管101相连通的气体入口211,所述料腿215的下端开口与所述集尘室104相连通。所述移动床220自上而下依次包括:料仓221、料封区222、错流区223、移动床料腿224及待生斜管225。所述旋风分离器210和移动床220相耦合主要是指两者在对于自气体入口管101进入的待分离物通过相互配合能够达到协同的分离效果。In this embodiment, the three-rotation housing 100 includes a gas collection chamber 102, a dust collection chamber 104 located at the lower part of the gas collection chamber 102, and a gas inlet pipe 101 located in the three-rotation housing 100, so The gas collection chamber 102 is provided with a gas outlet 103 , and the dust collection chamber 104 is provided with a particle outlet 105 . The cyclone separator 210 comprises from top to bottom: a central exhaust pipe 216, a cylindrical body 212, a cone 213, an ash hopper 214, and a material leg 215, wherein the upper end opening of the central exhaust pipe 216 is connected to the collector The air chamber 102 is connected, the cylinder wall of the cylinder 212 is provided with a gas inlet 211 connected with the gas inlet pipe 101 , and the lower opening of the dipleg 215 is connected with the dust collection chamber 104 . The moving bed 220 includes, from top to bottom, a silo 221 , a sealing area 222 , a cross-flow area 223 , a material leg 224 of the moving bed, and an inclined pipe 225 for raw materials. The coupling between the cyclone separator 210 and the moving bed 220 mainly means that the two can achieve a synergistic separation effect on the substances to be separated entering from the gas inlet pipe 101 through mutual cooperation.

其中,所述错流区223的壁面采用约翰逊网状结构,所述网状结构的网线缝隙在0.25毫米至0.75毫米之间。当移动床220错流区223壁面采用约翰逊网状结构,网线缝隙在0.25~0.75mm之间,可以提供较大的气体流通面积,从而减小气体错流穿过时的流通阻力。Wherein, the wall surface of the cross-flow area 223 adopts a Johnson mesh structure, and the mesh wire gap of the mesh structure is between 0.25 mm and 0.75 mm. When the wall surface of the cross-flow area 223 of the moving bed 220 adopts a Johnson mesh structure, the gap between the mesh wires is between 0.25 and 0.75 mm, which can provide a larger gas flow area, thereby reducing the flow resistance when the gas cross-flow passes through.

其中,所述分离结构单体200的个数可以为3至20个,多个所述分离结构单体200以所述气体入口管101为轴,呈中心对称并沿着圆周均匀分布。Wherein, the number of the separation structural units 200 may be 3 to 20, and a plurality of the separation structural units 200 are centrally symmetrical with the gas inlet pipe 101 as the axis and evenly distributed along the circumference.

所述旋风分离器210采用直径小于1.5m的切流反转式结构,所述筒体212上设置的气体入口211为蜗壳式气体入口。三旋系统选用直径较大的旋风分离器210,可以减少三旋系统内旋风分离器210数量,降低安装与检修的难度,并可有效降低旋风分离器210压降及设备的磨损。The cyclone separator 210 adopts a cut-flow reverse structure with a diameter of less than 1.5m, and the gas inlet 211 provided on the cylinder 212 is a volute gas inlet. The cyclone separator 210 with a larger diameter is selected for the three-cyclone system, which can reduce the number of cyclone separators 210 in the three-cyclone system, reduce the difficulty of installation and maintenance, and effectively reduce the pressure drop of the cyclone separator 210 and equipment wear.

在一个实施方式中,所述提升管位于所述三旋壳体100中,移动床220采用套筒式夹层结构,与旋风分离器210同轴,夹层内壁面与旋风分离器210中心排气管216壁面重合,夹层厚度在0.05~0.3倍旋风分离器210直径之间。当含尘烟气切向进入旋风分离器210后,在离心力的作用下,其中粒度较大的催化剂颗粒率先得到分离;而移动床220会捕集旋风分离器210无法分离、或需要在极高气速条件下才能分离的小粒度催化剂颗粒,从而进一步强化气固分离的效果。In one embodiment, the riser is located in the three-rotation housing 100, the moving bed 220 adopts a sleeve-type interlayer structure, coaxial with the cyclone separator 210, and the inner wall of the interlayer is in contact with the central exhaust pipe of the cyclone separator 210. The walls of 216 overlap, and the thickness of the interlayer is between 0.05 and 0.3 times the diameter of the cyclone separator 210 . When the dust-laden flue gas enters the cyclone separator 210 tangentially, under the action of centrifugal force, the catalyst particles with larger particle size are separated first; and the moving bed 220 will trap the cyclone separator 210 which cannot be separated, or which requires extremely high Small-sized catalyst particles that can only be separated under gas velocity conditions, thereby further enhancing the effect of gas-solid separation.

请参阅图3和图4,在本实施方式中,在所述喷动床再生器303的顶部设置有开口向下的套筒306,该套筒306将所述喷动床再生器303划分为:喷泉区和环隙区307。具体的,所述套筒306可以为下端开口的圆柱形筒体,其直径Ds由提升管段出口气体在套筒306内的表观气速ug决定。Referring to Fig. 3 and Fig. 4, in this embodiment, a sleeve 306 with an opening downward is arranged on the top of the spouted bed regenerator 303, and the sleeve 306 divides the spouted bed regenerator 303 into : Fountain area and annulus area 307. Specifically, the sleeve 306 may be a cylindrical barrel with an open lower end, and its diameter D s is determined by the superficial gas velocity u g of the gas at the outlet of the riser section in the sleeve 306 .

其中,表观气速是表观速度的一种,其一般指在精馏、吸收等操作中所应用的板式塔或填料塔,当计算通过流化床的气体速度时,不考虑床层内的构件,按空塔计算气体通过塔的平均流速,以气体的流量被床层总截面积除而得到的数值。表观速度可以为:单位时间通过所在区域的流量Q除上所在区域的横截面积A。Among them, the superficial gas velocity is a kind of superficial velocity, which generally refers to the plate tower or packed tower used in rectification, absorption and other operations. When calculating the gas velocity through the fluidized bed, the gas velocity in the bed is not considered Components, the average flow rate of gas passing through the tower is calculated according to the empty tower, and the value obtained by dividing the gas flow by the total cross-sectional area of the bed. The superficial velocity can be: the flow Q passing through the area per unit time divided by the cross-sectional area A of the area.

其中,提升管段302内表观气速一般取为1.3ut,其中,ut为移动床床层颗粒的带出速度。套筒306内气体表观气速ug应小于移动床220床层颗粒的umf(即起始流化速度),但要大于所分离粉尘的带出速度,一般表观气速取为0.5~0.8倍移动床颗粒起始流化速度。由于喷出的气量Q以及套筒306的表观气速ug是已知的,可以根据上述已知量确定喷泉区的截面积,从而确定套筒306直径Ds。套筒306的高度Hs要大于床层颗粒的喷射高度。Wherein, the superficial gas velocity in the riser section 302 is generally taken as 1.3 u t , where u t is the drag-out velocity of bed particles in the moving bed. The superficial gas velocity u g of the gas in the sleeve 306 should be less than the u mf (i.e. the initial fluidization velocity) of the particles in the moving bed 220 bed, but greater than the drag-out velocity of the separated dust. Generally, the superficial gas velocity is taken as 0.5 ~0.8 times the initial fluidization velocity of moving bed particles. Since the ejected gas volume Q and the superficial gas velocity ug of the sleeve 306 are known, the cross-sectional area of the fountain area can be determined according to the above known quantities, so as to determine the diameter D s of the sleeve 306 . The height H s of the sleeve 306 is greater than the ejection height of the bed particles.

提升管段302出口的喷射高度可由经验公式计算,也可控制其与套筒306的直径Ds比在0.5~10之间。提升管段302出口距套筒306的距离Hi主要是依据套筒306可以将喷射上升的床层颗粒群完全罩住,使床层颗粒与粉尘在套筒306内充分分离的原则下确定的。The spray height at the outlet of the riser section 302 can be calculated by an empirical formula, and the ratio of its diameter D s to the sleeve 306 can also be controlled between 0.5 and 10. The distance H i between the outlet of the riser section 302 and the sleeve 306 is mainly determined based on the principle that the sleeve 306 can completely cover the sprayed-up bed particles, so that the bed particles and dust are fully separated in the sleeve 306 .

环隙区直径D由环隙区307截面表观气速决定。当环隙区307直径为D时,相应的环隙区307的截面面积为:环隙区307的表观气速要小于移动床220床层颗粒起始流化速度,大于粉尘颗粒带出速度。一般保证环隙区307(截面)表观气速与套筒306内表观气速相等,在流量Q已知的前提下,可以确定环隙区307表观气速,进而确定环隙区307直径D。The diameter D of the annulus is determined by the superficial gas velocity of the section of the annulus 307 . When the diameter of the annulus 307 is D, the cross-sectional area of the corresponding annulus 307 is: The superficial gas velocity in the annulus region 307 is smaller than the initial fluidization velocity of the bed particles of the moving bed 220 and greater than the drag-out velocity of the dust particles. Generally, it is guaranteed that the superficial gas velocity in the annular gap area 307 (section) is equal to the superficial gas velocity in the sleeve 306. On the premise that the flow rate Q is known, the superficial gas velocity in the annular gap area 307 can be determined, and then the annular gap area 307 can be determined. diameter D.

为促进移动床220床层颗粒与粉尘的进一步分离,在喷动床再生器303中下部(即料仓221部位),距提升管段301出口Hst(即3Dr)距离处布置气提环管308。该气提环管308上设置至少一个注入孔311和多个气孔310。通过所述喷泉区和环隙区307分离后,可能还存在少量的小颗粒粉尘掺杂在床层颗粒中,通过设置该气提环管308后,气提气体通过所述注入孔311注入,并从所述多个气孔310喷出,可以将掺杂有少量粉尘的床层颗粒进一步实现净化分离,从而保证进入料仓221的床层颗粒中基本没有粉尘。In order to promote the further separation of bed particles and dust in the moving bed 220, an air stripping ring pipe 308 is arranged at the middle and lower part of the spouted bed regenerator 303 (i.e. the bin 221), at a distance from the outlet Hst (i.e. 3D r ) of the riser section 301 . At least one injection hole 311 and a plurality of air holes 310 are provided on the stripping loop pipe 308 . After being separated by the fountain area and the annulus area 307, there may still be a small amount of small particle dust doped in the bed particles. After passing through the stripping ring pipe 308, the stripping gas is injected through the injection hole 311, And sprayed from the plurality of air holes 310, the bed particles doped with a small amount of dust can be further purified and separated, so as to ensure that there is basically no dust in the bed particles entering the silo 221 .

具体的,该气提环管308的直径为(D+Dr)/2。该气提环管308可以由焊接在喷动床再生器303壁面处的支撑架309支撑。具体的,该支撑架309可以为6副。6副支撑架309可以沿着喷动床再生器303圆周均布。Specifically, the diameter of the stripping loop pipe 308 is (D+D r )/2. The stripping loop 308 can be supported by a support frame 309 welded on the wall of the spouted bed regenerator 303 . Specifically, there may be 6 pairs of the support frames 309 . 6 secondary support frames 309 may be evenly distributed along the circumference of the spouted bed regenerator 303 .

气提环管308采用底面开设多个气孔310,以防止气孔310被颗粒物堵塞。多个气孔310沿环管圆周均布。具体的,气孔310的数量可以根据实际需要确定,例如,可以为24个,当然气孔310的个数可以为更多或更少,本申请在此并不作唯一限定。The air stripping ring pipe 308 adopts a plurality of air holes 310 on the bottom surface to prevent the air holes 310 from being blocked by particles. A plurality of air holes 310 are uniformly distributed along the circumference of the annular tube. Specifically, the number of air holes 310 can be determined according to actual needs, for example, it can be 24. Of course, the number of air holes 310 can be more or less, and the present application does not make a unique limitation here.

其中,气提环管308的气量通过控制环管所在截面(截面面积)对应的表观气速确定。控制气提环管308所在截面表观气速在0.5~0.8倍的移动床220床层颗粒起始流化速度,以保证粉尘被彻底带出,而移动床220床层颗粒可以自由下落。Wherein, the gas volume of the stripping ring pipe 308 passes through the section where the ring pipe is controlled (cross-sectional area ) to determine the corresponding superficial gas velocity. Control the superficial gas velocity of the section where the stripping loop pipe 308 is located at 0.5 to 0.8 times the initial fluidization velocity of the bed particles of the moving bed 220 to ensure that the dust is completely carried out, and the bed particles of the moving bed 220 can fall freely.

提升管段302深入到喷动床再生器303中的深度可以根据实际应用中喷动床再生器303料仓221部分需要储备的移动床220床层颗粒数量决定。例如,喷动床再生器303为一直径为D的圆柱形结构,根据需储存移动床220床层颗粒的数量。此外,也可采用料仓221部位增高或扩径的结构,具体的料仓221的高度和直径可以根据实际需要确定。The depth at which the riser section 302 penetrates into the spouted bed regenerator 303 can be determined according to the number of bed particles in the moving bed 220 that needs to be stored in the bin 221 of the spouted bed regenerator 303 in practical applications. For example, the spouted bed regenerator 303 is a cylindrical structure with a diameter D, and stores the number of bed particles of the moving bed 220 as required. In addition, the height and diameter of the feed bin 221 can also be increased or expanded, and the specific height and diameter of the feed bin 221 can be determined according to actual needs.

本申请所提供的分离装置在催化裂化第三级分离系统的较大直径旋风分离器210内部设置一移动床夹层,将旋风分离器210与移动床220有机耦合,实现旋流分离与过滤分离对气固分离作用的协同强化,能够将三旋系统出口气体含尘浓度控制在50mg/m3以内,并将三旋系统压降控制在5~10kPa。The separation device provided by this application is provided with a moving bed interlayer inside the larger diameter cyclone separator 210 of the catalytic cracking third-stage separation system, and the cyclone separator 210 is organically coupled with the moving bed 220 to realize the pairing of cyclone separation and filtration separation. The synergistic strengthening of the gas-solid separation can control the dust concentration of the outlet gas of the triple-rotation system within 50mg/m 3 and control the pressure drop of the triple-rotation system within 5-10kPa.

直径较大的单体旋风分离器210,可以减少三旋系统内旋风分离器210数量,降低安装与检修的难度;并可在保障处理量的同时减小入口线速,有效降低旋风分离器210压降及设备的磨损。通过设置移动床220可以避免由于入口线速减小导致的效率下降问题,从而保证三旋系统有效的分离效率。移动床220错流区223采用约翰逊网状结构作为壁面,网线缝隙在0.25~0.75mm之间,气体流通面积大,流通阻力小。移动床220结构简单,无转动部件,运转周期长。旋风分离器210与移动床220有机耦合可有效减小设备的占地面积,使装置更加紧凑。The single cyclone separator 210 with a larger diameter can reduce the number of cyclone separators 210 in the three-cyclone system and reduce the difficulty of installation and maintenance; it can also reduce the inlet line speed while ensuring the processing capacity, effectively reducing the cyclone separator 210. Pressure drop and equipment wear. By setting the moving bed 220, the efficiency drop problem caused by the decrease of the inlet linear velocity can be avoided, thereby ensuring the effective separation efficiency of the triple-rotation system. The cross-flow area 223 of the moving bed 220 adopts a Johnson network structure as the wall surface, and the gap between the network cables is between 0.25 mm and 0.75 mm, so that the gas circulation area is large and the circulation resistance is small. The moving bed 220 has a simple structure, no rotating parts, and a long operation period. The organic coupling between the cyclone separator 210 and the moving bed 220 can effectively reduce the footprint of the equipment and make the device more compact.

特别是本申请所提供的分离装置根据需要配置了相应的颗粒循环再生机构300,其中,所述颗粒循环再生机构300自下而上包括:提升管、喷动床再生器303、连接所述喷动床再生器303与所述移动床220的再生斜管225;所述喷动床再生器303具有相对的上端和下端,其中,所述喷动床再生器303的上端设置有开口向下的套筒306,所述套筒306将所述喷动床再生器303的内部分割为喷泉区和环隙区307,所述喷动床再生器303的侧壁上设置有与所述环隙区307相连通的再生气体出口304,气体从提升管喷出后可以通过所述喷动床再生器303将粉尘颗粒与颗粒床颗粒实现高效地分离,从而实现移动床颗粒的循环利用。In particular, the separation device provided by the present application is equipped with a corresponding particle circulation regeneration mechanism 300 according to needs, wherein, the particle circulation regeneration mechanism 300 includes from bottom to top: a riser, a spouted bed regenerator 303, a The movable bed regenerator 303 and the regeneration inclined pipe 225 of the moving bed 220; the spouted bed regenerator 303 has opposite upper and lower ends, wherein the upper end of the spouted bed regenerator 303 is provided with a downward opening A sleeve 306, the sleeve 306 divides the interior of the spouted bed regenerator 303 into a fountain area and an annulus area 307, and the side wall of the spouted bed regenerator 303 is provided with a 307 is connected to the regeneration gas outlet 304. After the gas is ejected from the riser, the dust particles can be efficiently separated from the particle bed particles through the spouted bed regenerator 303, thereby realizing the recycling of the moving bed particles.

整体上,通过本申请所提供的分离装置可以在降低三旋系统整体压降的同时,提高系统的分离效率,降低外排烟气粉尘浓度,提高装置的能效和环保水平。On the whole, the separation device provided by this application can reduce the overall pressure drop of the three-rotation system, improve the separation efficiency of the system, reduce the concentration of exhausted flue gas dust, and improve the energy efficiency and environmental protection level of the device.

另可根据需要配置相应的颗粒循环再生机构300,实现移动床220颗粒的循环利用。该装置的结构可以设置成至少三种不同的形式:设置内置式颗粒再生系统、设置外置式颗粒再生系统、在颗粒待生斜管和颗粒收集仓等部位设置预筛分结构,分别对应下述的三个实施方式。下面结合具体的实施方式和附图进行详细阐述。In addition, a corresponding particle recycling mechanism 300 can be configured as required to realize recycling of the moving bed 220 particles. The structure of the device can be set in at least three different forms: a built-in particle regeneration system, an external particle regeneration system, and a pre-screening structure in the inclined tube for particle waiting and the particle collection bin, respectively, corresponding to the following of three implementations. The following describes in detail in conjunction with specific implementation methods and accompanying drawings.

图1是本申请第一实施方式中分离装置的结构示意图,具体而言为颗粒循环再生机构内置式FCC第三级分离系统的结构示意图。图2为本申请第一实施方式中的分离结构单体在三旋壳体100内布置平面示意图,其他实施方式分离结构单体在三旋壳体100内的布置方式与此相同。Fig. 1 is a schematic structural diagram of the separation device in the first embodiment of the present application, specifically, a schematic structural diagram of the FCC third-stage separation system with a built-in particle recycling mechanism. FIG. 2 is a schematic plan view of the arrangement of the separation structural units in the three-rotation housing 100 in the first embodiment of the present application. The arrangement of the separation structural units in the three-rotation housing 100 in other embodiments is the same.

该分离装置可以包括三旋壳体100、分离结构单体200和颗粒循环再生机构300。该颗粒循环再生机构300具体为内置式颗粒循环再生机构。The separation device may include a three-rotation housing 100 , a separation structure unit 200 and a particle recycling mechanism 300 . The particle recycling mechanism 300 is specifically a built-in particle recycling mechanism.

其中,三旋壳体100上部设置有气体入口管101、集气室102及气体出口103,下部设置有集尘室104及颗粒出口105。Wherein, a gas inlet pipe 101 , a gas collection chamber 102 and a gas outlet 103 are arranged on the upper part of the three-rotation housing 100 , and a dust collection chamber 104 and a particle outlet 105 are arranged on the lower part.

分离结构单体200可以由旋风分离器210与移动床220耦合而成,其悬吊在三旋壳体100内部。该分离结构单体200可以根据处理气量设置为n个,其中3≤n≤20。多个分离结构单体200以气体入口管101为轴,呈中心对称并沿圆周均布,如图2所示。The separation structure unit 200 can be formed by coupling a cyclone separator 210 and a moving bed 220 , which are suspended inside the three-rotation shell 100 . The number of separation structural monomers 200 can be set to n according to the processing gas volume, where 3≤n≤20. A plurality of separation structural units 200 are centrally symmetrical and uniformly distributed along the circumference with the gas inlet pipe 101 as the axis, as shown in FIG. 2 .

旋风分离器210可以包括:蜗壳式气体入口211、筒体212、锥体213、灰斗214、料腿215以及中心排气管216。The cyclone separator 210 may include: a volute gas inlet 211 , a cylinder 212 , a cone 213 , an ash hopper 214 , a dipleg 215 and a central exhaust pipe 216 .

移动床220自上而下依次可以包括料仓221、料封区222、错流区223、移动床料腿224以及待生斜管225。The moving bed 220 may include a silo 221 , a material seal area 222 , a cross-flow area 223 , a moving bed material leg 224 , and an inclined pipe 225 for raw materials from top to bottom.

在本实施方式中,颗粒循环再生机构300可以采用提升管与喷动床组合结构进行移动床颗粒的循环再生过程,其自下至上依次包括预提升段301、提升管段302、喷动床再生器303、再生气体出口304以及再生斜管305。提升管段302设置在三旋壳体100内部,提升管段302沿气体入口管101中轴线穿出后与设置在三旋壳体100上部的喷动床再生器303连接,喷动床再生器303底部通过再生斜管305与移动床的料仓221连通。In this embodiment, the particle circulation regeneration mechanism 300 can adopt the combined structure of the riser and the spouted bed to carry out the cycle regeneration process of the moving bed particles. 303 , regeneration gas outlet 304 and regeneration inclined pipe 305 . The riser section 302 is arranged inside the three-rotation shell 100. The riser section 302 passes through the central axis of the gas inlet pipe 101 and is connected to the spouted bed regenerator 303 arranged on the upper part of the three-rotation shell 100. The bottom of the spouted bed regenerator 303 is It communicates with the feed bin 221 of the moving bed through the regeneration inclined pipe 305 .

本实施方式所提供的分离装置的工作过程如下。The working process of the separation device provided by this embodiment is as follows.

首先,烟气从三旋壳体100上部的气体入口管101均匀进入到各分离部件单体200中(以下以一个分离部件单体200为例进行描述)。接着烟气沿旋风分离器210的蜗壳式入口211切向进入,在其筒体212和锥体213内部形成旋流。烟气主体气流在旋转向下运动的过程中,部分气体逐渐径向穿过移动床220的错流区223,汇集到中心排气管216后进入三旋壳体100上部的集气室102。与此同时,烟气所含的催化剂颗粒在离心力的作用下被甩向旋风分离器210边壁,沿筒体212、锥体213滑落到灰斗214,后续通过料腿215排出到三旋壳体100下部的集尘室104,起到气固的旋流分离。Firstly, the flue gas uniformly enters into each separation component unit 200 from the gas inlet pipe 101 on the upper part of the three-rotation housing 100 (the following description takes one separation unit unit 200 as an example). Then the flue gas enters tangentially along the volute inlet 211 of the cyclone separator 210 , forming a swirl flow inside the cylinder body 212 and the cone body 213 . During the rotation and downward movement of the main flue gas flow, part of the gas gradually radially passes through the cross-flow region 223 of the moving bed 220 , collects in the central exhaust pipe 216 and then enters the gas collection chamber 102 on the upper part of the tri-rotary housing 100 . At the same time, the catalyst particles contained in the flue gas are thrown towards the side wall of the cyclone separator 210 under the action of centrifugal force, slide down to the ash hopper 214 along the cylinder body 212 and the cone body 213, and then are discharged to the tri-rotary shell through the material leg 215 The dust collection chamber 104 at the bottom of the body 100 plays the role of cyclone separation of gas and solid.

沿旋风分离器210的中心排气管216下端设置有与旋风分离器筒体212和锥体213同轴的移动床220。移动床颗粒在重力的作用下从设置在三旋壳体100外部的料仓221自然流下,分别流经各移动床220位于旋风分离器210内部的料封区222及错流区223。烟气主体气流在旋转向下运动过程中,部分气体逐渐径向穿过移动床220的错流区223。错流区223壁面为网状结构。具体的,该错流区223的壁面可以采用约翰逊网状结构,从而使烟气与颗粒错流接触,完成过滤分离过程。Along the lower end of the central exhaust pipe 216 of the cyclone separator 210, a moving bed 220 coaxial with the cylinder body 212 and the cone body 213 of the cyclone separator is arranged. The moving bed particles naturally flow down from the silo 221 arranged outside the three-rotation shell 100 under the action of gravity, and flow through the material sealing area 222 and the cross-flow area 223 of each moving bed 220 located inside the cyclone separator 210 . During the rotation and downward movement of the main flue gas flow, part of the gas gradually radially passes through the cross-flow region 223 of the moving bed 220 . The wall surface of the cross-flow area 223 is a network structure. Specifically, the wall surface of the cross-flow area 223 may adopt a Johnson mesh structure, so that the flue gas and the particles are in cross-flow contact to complete the filtration and separation process.

对于旋风分离器210不能分离或是需要在极高气速下才能分离的微小催化剂颗粒,移动床220可以起到拦截过滤的作用,从而有效提高气固分离效率。净化后的烟气经旋风分离器210的中心排气管216排出到三旋壳体100上部的集气室102,再经气体出口103排出。移动床颗粒及捕集到的催化剂颗粒经移动床料腿224和待生斜管225输送到预提升段301,在提升气体的作用下沿提升管段302输送到三旋壳体100上部的喷动床再生器303中。For tiny catalyst particles that cannot be separated by the cyclone separator 210 or need to be separated at a very high gas velocity, the moving bed 220 can play the role of interception and filtration, thereby effectively improving the gas-solid separation efficiency. The purified flue gas is discharged through the central exhaust pipe 216 of the cyclone separator 210 to the gas collection chamber 102 on the upper part of the three-rotation housing 100 , and then discharged through the gas outlet 103 . The moving bed particles and the captured catalyst particles are transported to the pre-lift section 301 through the moving bed material leg 224 and the inclined pipe 225, and are transported to the upper part of the three-rotation shell 100 along the riser section 302 under the action of the lifting gas. Bed regenerator 303.

移动床颗粒在喷动气选的作用下进入设置有套筒306的喷动床再生器303中,并与捕集到的催化剂颗粒分离,实现再生。具体的,粒度较大的移动床颗粒在重力的作用下沉降,而粒度较小的催化剂颗粒则跟随再生气体经喷动床再生器303上部的再生气体出口304流出颗粒循环再生机构300。再生后的移动床颗粒通过再生斜管305输送到移动床220的料仓221,完成整个颗粒再生循环回路。The moving bed particles enter the spouted bed regenerator 303 provided with a sleeve 306 under the action of spouted air separation, and are separated from the trapped catalyst particles to realize regeneration. Specifically, the moving bed particles with larger particle size settle under the action of gravity, while the catalyst particles with smaller particle size flow out of the particle circulation regeneration mechanism 300 through the regeneration gas outlet 304 on the upper part of the spouted bed regenerator 303 following the regeneration gas. The regenerated moving bed particles are transported to the bin 221 of the moving bed 220 through the regeneration inclined pipe 305 to complete the entire particle regeneration cycle.

请参阅图3和图4,在本实施方式中,在所述喷动床再生器303的顶部设置有开口向下的套筒306,该套筒306将所述喷动床再生器303划分为:喷泉区和环隙区307。具体的,所述套筒306可以为下端开口的圆柱形筒体,其直径Ds由提升管段302出口气体在套筒306内的表观气速ug决定。Referring to Fig. 3 and Fig. 4, in this embodiment, a sleeve 306 with an opening downward is arranged on the top of the spouted bed regenerator 303, and the sleeve 306 divides the spouted bed regenerator 303 into : Fountain area and annulus area 307. Specifically, the sleeve 306 may be a cylindrical barrel with an open lower end, and its diameter D s is determined by the superficial gas velocity ug of the gas at the outlet of the riser section 302 in the sleeve 306 .

其中,表观气速是表观速度的一种,其一般指在精馏、吸收等操作中所应用的板式塔或填料塔,当计算通过流化床的气体速度时,不考虑床层内的构件,按空塔计算气体通过塔的平均流速,以气体的流量被床层总截面积除而得到的数值。表观速度可以为:单位时间通过所在区域的流量Q除上所在区域的横截面积A。Among them, the superficial gas velocity is a kind of superficial velocity, which generally refers to the plate tower or packed tower used in rectification, absorption and other operations. When calculating the gas velocity through the fluidized bed, the gas velocity in the bed is not considered Components, the average flow rate of gas passing through the tower is calculated according to the empty tower, and the value obtained by dividing the gas flow by the total cross-sectional area of the bed. The superficial velocity can be: the flow Q passing through the area per unit time divided by the cross-sectional area A of the area.

其中,提升管段302内表观气速一般取为1.3ut(ut为移动床床层颗粒的带出速度)。套筒306内气体表观气速ug应小于移动床220床层颗粒的umf(即起始流化速度),但要大于所分离粉尘的带出速度。根据套筒306内表观气速ug确定套筒306直径Ds。套筒306的高度Hs要大于床层颗粒的喷射高度。Wherein, the superficial gas velocity in the riser section 302 is generally taken as 1.3 u t (u t is the drag-out velocity of bed particles in the moving bed). The superficial gas velocity u g of the gas in the sleeve 306 should be less than the u mf of the bed particles of the moving bed 220 (that is, the initial fluidization velocity), but greater than the take-out velocity of the separated dust. The diameter D s of the sleeve 306 is determined according to the superficial gas velocity u g inside the sleeve 306 . The height H s of the sleeve 306 is greater than the ejection height of the bed particles.

提升管段302出口的喷射高度可由经验公式计算,或者其也可通过控制其与套筒306的直径Ds比(0.5~10之间)来获得。提升管段302出口距套筒306的距离Hi主要是依据套筒306可以将喷射上升的床层颗粒群完全罩住,使床层颗粒与粉尘在套筒306内充分分离的原则下确定的。The injection height at the outlet of the riser section 302 can be calculated by an empirical formula, or it can also be obtained by controlling the ratio of its diameter D s to the sleeve 306 (between 0.5 and 10). The distance H i between the outlet of the riser section 302 and the sleeve 306 is mainly determined based on the principle that the sleeve 306 can completely cover the sprayed-up bed particles, so that the bed particles and dust are fully separated in the sleeve 306 .

环隙区307直径D由环隙区截面表观气速决定。当环隙区307直径为D时,相应的环隙区307的截面面积为:环隙区307截面表观气速要小于移动床220床层颗粒起始流化速度,大于粉尘颗粒带出速度。一般保证环隙区307截面表观气速与套筒306内表观气速相等,从而确定环隙区307直径D。The diameter D of the annulus 307 is determined by the superficial gas velocity of the section of the annulus. When the diameter of the annulus 307 is D, the cross-sectional area of the corresponding annulus 307 is: The superficial gas velocity of the cross-section in the annulus area 307 is smaller than the initial fluidization velocity of the bed particles of the moving bed 220, and greater than the drag-out velocity of the dust particles. Generally, it is ensured that the superficial gas velocity of the cross section of the annular gap area 307 is equal to the superficial gas velocity of the sleeve 306, so that the diameter D of the annular gap area 307 is determined.

为促进移动床220床层颗粒与粉尘的完全分离,在喷动床再生器303中下部(即料仓221部位),距提升管段301出口Hst(即3Dr)距离处布置气提环管308。该气提环管308的直径为(D+Dr)/2。该气提环管308可以由焊接在喷动床再生器303壁面处的支撑架309支撑。In order to promote the complete separation of particles and dust in the bed layer of the moving bed 220, an air stripping ring pipe is arranged at the middle and lower part of the spouted bed regenerator 303 (i.e., the position of the bin 221), at a distance from the outlet H st (i.e. 3D r ) of the riser section 301 308. The diameter of the stripping loop 308 is (D+D r )/2. The stripping loop 308 can be supported by a support frame 309 welded on the wall of the spouted bed regenerator 303 .

具体的,该支撑架309可以为6副。6副支撑架309可以沿着喷动床再生器303圆周均布。气提环管308采用底面开设气孔310,以防止气孔310被颗粒物堵塞。气孔310沿环管圆周均布。具体的,气孔310的数量可以根据实际需要确定,例如,可以为24个,当然气孔310的个数可以为更多或更少,本申请在此并不作唯一限定。Specifically, there may be 6 pairs of the support frames 309 . 6 secondary support frames 309 may be evenly distributed along the circumference of the spouted bed regenerator 303 . The air stripping ring pipe 308 adopts air holes 310 on the bottom surface to prevent the air holes 310 from being blocked by particles. The air holes 310 are evenly distributed along the circumference of the ring pipe. Specifically, the number of air holes 310 can be determined according to actual needs, for example, it can be 24. Of course, the number of air holes 310 can be more or less, and the present application does not make a unique limitation here.

其中,气提环管308的气量通过控制环管所在截面(截面面积)对应的表观气速确定。控制气提环管308所在截面表观气速在0.5~0.8倍的移动床220床层颗粒起始流化速度,以保证粉尘被彻底带出,而移动床220床层颗粒可以自由下落。Wherein, the gas volume of the stripping ring pipe 308 passes through the section where the ring pipe is controlled (cross-sectional area ) to determine the corresponding superficial gas velocity. Control the superficial gas velocity of the section where the stripping loop pipe 308 is located at 0.5 to 0.8 times the initial fluidization velocity of the bed particles of the moving bed 220 to ensure that the dust is completely carried out, and the bed particles of the moving bed 220 can fall freely.

提升管段302深入到喷动床再生器303中的深度可以根据实际应用中喷动床再生器303料仓221部分需要储备的移动床220床层颗粒数量决定。例如,喷动床再生器303为一直径为D的圆柱形结构,根据需储存移动床220床层颗粒的数量。此外,也可采用料仓221部位增高或扩径的结构,具体的料仓221的高度和直径可以根据实际需要确定。The depth at which the riser section 302 penetrates into the spouted bed regenerator 303 can be determined according to the number of bed particles in the moving bed 220 that needs to be stored in the bin 221 of the spouted bed regenerator 303 in practical applications. For example, the spouted bed regenerator 303 is a cylindrical structure with a diameter D, and stores the number of bed particles of the moving bed 220 as required. In addition, the height and diameter of the feed bin 221 can also be increased or expanded, and the specific height and diameter of the feed bin 221 can be determined according to actual needs.

图5是本申请第二实施方式中分离装置的机构示意图,具体而言为颗粒循环再生机构外置式FCC第三级分离系统的结构示意图。Fig. 5 is a schematic diagram of the mechanism of the separation device in the second embodiment of the present application, specifically, a schematic structural diagram of the FCC third-stage separation system with an external particle recycling mechanism.

该分离装置可以包括三旋壳体100、分离结构单体200和颗粒循环再生机构300。该颗粒循环再生机构300具体为外置式颗粒循环再生机构。The separation device may include a three-rotation housing 100 , a separation structure unit 200 and a particle recycling mechanism 300 . The particle recycling mechanism 300 is specifically an external particle recycling mechanism.

其中,三旋壳体上部设置有气体入口管101、集气室102及气体出口103,下部设置有集尘室104及颗粒出口105。Wherein, a gas inlet pipe 101 , a gas collection chamber 102 and a gas outlet 103 are arranged on the upper part of the three-rotation housing, and a dust collection chamber 104 and a particle outlet 105 are arranged on the lower part.

分离结构单体200由旋风分离器210与内置式移动床220耦合而成,其悬吊在三旋壳体100内部。该分离结构单体200可以根据处理气量设置为n个,其中3≤n≤20。多个分离结构单体200以气体入口管101为轴,呈中心对称并沿圆周均布。The separation structure unit 200 is composed of a cyclone separator 210 coupled with a built-in moving bed 220 , which is suspended inside the three-rotation shell 100 . The number of separation structural monomers 200 can be set to n according to the processing gas volume, where 3≤n≤20. A plurality of separation structural units 200 are symmetrical about the center and uniformly distributed along the circumference with the gas inlet pipe 101 as the axis.

旋风分离器210包括蜗壳式气体入口211、筒体212、锥体213、灰斗214、料腿215以及中心排气管216。The cyclone separator 210 includes a volute gas inlet 211 , a barrel 212 , a cone 213 , an ash hopper 214 , a dipleg 215 and a central exhaust pipe 216 .

移动床220自上而下依次包括料仓221、料封区222、错流区223、移动床料腿224、待生斜管225以及颗粒收集仓226。The moving bed 220 includes, from top to bottom, a feed bin 221 , a material sealing area 222 , a cross-flow area 223 , a moving bed material leg 224 , an inclined pipe 225 to be produced, and a particle collection bin 226 .

在本实施方式中,颗粒循环再生机构300可以采用提升管与喷动床组合结构进行移动床颗粒的再生循环过程,自下至上依次包括预提升段301、提升管段302、喷动床再生器303、再生气体出口304以及再生斜管305。提升管段302设置在三旋壳体100外部,提升管段302与设置在三旋壳体100外部的喷动床再生器303连接,喷动床再生器303底部通过再生斜管305与移动床的料仓221连通。In this embodiment, the particle circulation regeneration mechanism 300 can adopt the combined structure of the riser and the spouted bed to carry out the regeneration cycle process of the moving bed particles. , the regeneration gas outlet 304 and the regeneration inclined pipe 305. The riser section 302 is arranged outside the three-rotation shell 100, and the riser section 302 is connected with the spouted bed regenerator 303 arranged outside the three-rotation shell 100. The warehouse 221 is connected.

本实施方式所提供的分离装置的工作过程如下。The working process of the separation device provided by this embodiment is as follows.

首先,烟气从三旋壳体100上部的气体入口管101均匀进入到各分离结构单体200中(以下以一个分离结构单体200为例进行描述)。接着烟气沿旋风分离器210蜗壳式入口211切向进入,在其筒体212和锥体213内部形成旋流。烟气主体气流在旋转向下运动过程中,部分气体逐渐径向穿过内置的移动床220的错流区223,汇集到中心排气管216后进入三旋壳体100上部的集气室102。与此同时,烟气中所含的催化剂颗粒在离心力的作用下被甩向旋风分离器210边壁,沿筒体212、锥体213滑落到灰斗214并通过料腿215排出到三旋壳体100下部的集尘室104,起到气固的旋流分离。Firstly, the flue gas uniformly enters each separation structural unit 200 from the gas inlet pipe 101 on the upper part of the three-rotation housing 100 (the following description takes one separation structural unit 200 as an example). Then the flue gas enters tangentially along the volute inlet 211 of the cyclone separator 210 , forming a swirl flow inside the cylinder 212 and the cone 213 . During the rotation and downward movement of the main flue gas flow, part of the gas gradually radially passes through the cross-flow area 223 of the built-in moving bed 220, gathers in the central exhaust pipe 216, and then enters the gas collection chamber 102 on the upper part of the tri-rotary housing 100 . At the same time, the catalyst particles contained in the flue gas are thrown towards the side wall of the cyclone separator 210 under the action of centrifugal force, slide down along the cylinder body 212 and the cone body 213 to the ash hopper 214, and are discharged to the tri-rotary shell through the material leg 215 The dust collection chamber 104 at the bottom of the body 100 plays the role of cyclone separation of gas and solid.

沿旋风分离器210的中心排气管216设置一个与旋风分离器筒体212和锥体213同轴的移动床220。移动床颗粒在重力的作用下从三旋壳体100外部的料仓221自然流下,分别流经各移动床220位于旋风分离器210内部的料封区222及错流区223。烟气主体气流在旋转向下运动过程中,部分气体逐渐径向穿过移动床220的错流区223。错流区223壁面为网状结构。具体的,该错流区223的壁面可以采用约翰逊网状结构,从而使烟气与颗粒错流接触,完成过滤分离过程。Along the central exhaust pipe 216 of the cyclone separator 210 is disposed a moving bed 220 coaxial with the cyclone separator barrel 212 and cone 213 . The moving bed particles naturally flow down from the silo 221 outside the three-rotation housing 100 under the action of gravity, and flow through the sealing area 222 and the cross-flow area 223 of each moving bed 220 inside the cyclone separator 210 respectively. During the rotation and downward movement of the main flue gas flow, part of the gas gradually radially passes through the cross-flow region 223 of the moving bed 220 . The wall surface of the cross-flow area 223 is a network structure. Specifically, the wall surface of the cross-flow area 223 may adopt a Johnson mesh structure, so that the flue gas and the particles are in cross-flow contact to complete the filtration and separation process.

对于旋风分离器210不能分离或是需要在极高气速下才能分离的微小催化剂颗粒,移动床220可以起到拦截过滤的作用,从而有效提高气固分离效率。净化后的烟气经旋风分离器210的中心排气管216排入到三旋壳体100上部的集气室102,再经气体出口103排出。移动床颗粒及捕集到的催化剂颗粒经移动床料腿224和待生斜管225输送到预提升段301,在提升气体的作用下沿提升管段302输送到上部的喷动床再生器303中。For tiny catalyst particles that cannot be separated by the cyclone separator 210 or need to be separated at a very high gas velocity, the moving bed 220 can play the role of interception and filtration, thereby effectively improving the gas-solid separation efficiency. The purified flue gas is discharged through the central exhaust pipe 216 of the cyclone separator 210 into the gas collection chamber 102 on the upper part of the three-rotation housing 100 , and then discharged through the gas outlet 103 . The moving bed particles and the captured catalyst particles are transported to the pre-lift section 301 through the moving bed material leg 224 and the inclined pipe 225, and are transported to the upper spouted bed regenerator 303 along the riser section 302 under the action of the lifting gas .

移动床颗粒在喷动气选的作用下进入设置有套筒306的喷动床再生器303中,并与捕集到的催化剂颗粒分离,实现再生。具体的,粒度较大的移动床颗粒在重力的作用下沉降,而被捕集的催化剂颗粒则跟随再生气体,经喷动床再生器303上部的再生气体出口304流出颗粒循环再生机构。再生后的移动床颗粒通过再生斜管305输送到移动床220的料仓221,完成整个颗粒再生循环回路。The moving bed particles enter the spouted bed regenerator 303 provided with a sleeve 306 under the action of spouted air separation, and are separated from the trapped catalyst particles to realize regeneration. Specifically, the larger moving bed particles settle under the action of gravity, while the trapped catalyst particles follow the regeneration gas and flow out of the particle circulation regeneration mechanism through the regeneration gas outlet 304 on the upper part of the spouted bed regenerator 303 . The regenerated moving bed particles are transported to the bin 221 of the moving bed 220 through the regeneration inclined pipe 305 to complete the entire particle regeneration cycle.

图6是本申请第三实施方式中分离装置的结构示意图,具体而言为设置有预筛分结构的颗粒循环再生机构FCC第三级分离系统的结构示意图。Fig. 6 is a schematic structural view of the separation device in the third embodiment of the present application, specifically, a schematic structural view of the third-stage separation system of the FCC particle recycling mechanism provided with a pre-screening structure.

本实施方式是在第一实施方式或第二实施方式结构的基础上,在设备待生斜管225和颗粒收集仓226等部位,设置预筛分结构227,从而实现对捕集到催化剂颗粒的移动床颗粒进行预分离,减少后续颗粒循环再生机构300负荷。In this embodiment, on the basis of the structure of the first embodiment or the second embodiment, a pre-screening structure 227 is set in the equipment's standby inclined pipe 225 and particle collection bin 226, so as to realize the collection of catalyst particles. The particles in the moving bed are pre-separated to reduce the load of the subsequent particle circulation regeneration mechanism 300 .

其中,预筛分结构227是指在颗粒流动的待生斜管225和颗粒收集仓226等部件处,采用网状结构作为其下壁面。该网状结构具体可以为约翰逊网等网状筛分结构。上述预筛分结构227可以对捕集到催化剂的移动床颗粒进行初步筛分。工作过程中,移动床颗粒从移动床料腿215经待生斜管225和颗粒收集仓226流动时,预筛分结构可以将移动床捕集到的部分催化剂颗粒提前筛出,进而减小后续颗粒循环再生机构300的再生负荷。Wherein, the pre-screening structure 227 refers to adopting a net-like structure as the lower wall at parts such as the inclined pipe 225 and the particle collection bin 226 where the particles flow. Specifically, the mesh structure may be a mesh screening structure such as a Johnson mesh. The above-mentioned pre-screening structure 227 can pre-screen the moving bed particles trapped in the catalyst. During the working process, when the moving bed particles flow from the moving bed material leg 215 through the standby inclined pipe 225 and the particle collection bin 226, the pre-screening structure can screen out part of the catalyst particles captured by the moving bed in advance, thereby reducing the subsequent The regeneration load of the particle recycling mechanism 300 .

本文引用的任何数字值都包括从下限值到上限值之间以一个单位递增的下值和上值的所有值,在任何下值和任何更高值之间存在至少两个单位的间隔即可。举例来说,如果阐述了一个部件的数量或过程变量(例如温度、压力、时间等)的值是从1到90,优选从20到80,更优选从30到70,则目的是为了说明该说明书中也明确地列举了诸如15到85、22到68、43到51、30到32等值。对于小于1的值,适当地认为一个单位是0.0001、0.001、0.01、0.1。这些仅仅是想要明确表达的示例,可以认为在最低值和最高值之间列举的数值的所有可能组合都是以类似方式在该说明书明确地阐述了的。Any numerical value cited herein includes all values from the lower value to the upper value in increments of one unit for the lower and upper values, with a separation of at least two units between any lower value and any higher value That's it. For example, if it is stated that a component quantity or process variable (such as temperature, pressure, time, etc.) has a value from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose Values such as 15 to 85, 22 to 68, 43 to 51, 30 to 32, etc. are also explicitly listed in the specification. For values less than 1, one unit is considered to be 0.0001, 0.001, 0.01, 0.1, as appropriate. These are merely examples intended to be expressly stated, and it is considered that all possible combinations of numerical values recited between the lowest value and the highest value are expressly set forth in this specification in a similar manner.

除非另有说明,所有范围都包括端点以及端点之间的所有数字。与范围一起使用的“大约”或“近似”适合于该范围的两个端点。因而,“大约20到30”旨在覆盖“大约20到大约30”,至少包括指明的端点。Unless otherwise indicated, all ranges include the endpoints and all numbers between the endpoints. "About" or "approximately" used with a range applies to both endpoints of the range. Thus, "about 20 to 30" is intended to cover "about 20 to about 30", inclusive of at least the indicated endpoints.

披露的所有文章和参考资料,包括专利申请和出版物,出于各种目的通过援引结合于此。描述组合的术语“基本由…构成”应该包括所确定的元件、成分、部件或步骤以及实质上没有影响该组合的基本新颖特征的其他元件、成分、部件或步骤。使用术语“包含”或“包括”来描述这里的元件、成分、部件或步骤的组合也想到了基本由这些元件、成分、部件或步骤构成的实施方式。这里通过使用术语“可以”,旨在说明“可以”包括的所描述的任何属性都是可选的。All articles and references disclosed, including patent applications and publications, are hereby incorporated by reference for all purposes. The term "consisting essentially of" describing a combination shall include the identified elements, ingredients, parts or steps as well as other elements, ingredients, parts or steps that do not substantially affect the basic novel characteristics of the combination. Use of the terms "comprising" or "comprising" to describe a combination of elements, ingredients, parts or steps herein also contemplates an embodiment that consists essentially of these elements, ingredients, parts or steps. By using the term "may" herein, it is intended that inclusion of "may" in any of the described attributes is optional.

多个元件、成分、部件或步骤能够由单个集成元件、成分、部件或步骤来提供。另选地,单个集成元件、成分、部件或步骤可以被分成分离的多个元件、成分、部件或步骤。用来描述元件、成分、部件或步骤的公开“一”或“一个”并不说为了排除其他的元件、成分、部件或步骤。Multiple elements, ingredients, parts or steps can be provided by a single integrated element, ingredient, part or step. Alternatively, a single integrated element, ingredient, part or step may be divided into separate plural elements, ingredients, parts or steps. The disclosure of "a" or "an" to describe an element, ingredient, component or step is not meant to exclude other elements, ingredients, components or steps.

本说明书中的上述各个实施方式均采用递进的方式描述,各个实施方式之间相同相似部分相互参照即可,每个实施方式重点说明的都是与其他实施方式不同之处。The above-mentioned implementations in this specification are described in a progressive manner, the same and similar parts of the implementations may be referred to each other, and each implementation focuses on the differences from other implementations.

以上所述仅为本实用新型的几个实施方式,虽然本实用新型所揭露的实施方式如上,但所述内容只是为了便于理解本实用新型而采用的实施方式,并非用于限定本实用新型。任何本实用新型所属技术领域的技术人员,在不脱离本实用新型所揭露的精神和范围的前提下,可以在实施方式的形式上及细节上作任何的修改与变化,但本实用新型的专利保护范围,仍须以所附权利要求书所界定的范围为准。The above descriptions are only a few implementations of the present utility model. Although the disclosed implementations of the present utility model are as above, the content described above is only for the convenience of understanding the present utility model and is not intended to limit the present utility model. Anyone skilled in the technical field to which the utility model belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the utility model, but the patent of the utility model The scope of protection must still be based on the scope defined in the appended claims.

Claims (10)

1. a kind of separator characterized by comprising three rotation shells, separated structure monomer and particle circular regeneration mechanism, In,
The inside of the three rotations shell is arranged in the separated structure monomer comprising: the cyclone separator being coupled and movement Bed;
Particle circular regeneration mechanism includes: riser, spouted bed regenerator, the connection spouted bed regenerator from bottom to top With the regenerator sloped tube of the moving bed;The spouted bed regenerator has opposite top and bottom, wherein the spouted bed is again The upper end of raw device is provided with the sleeve that Open Side Down, the sleeve by the inside division of the spouted bed regenerator be fountain area and Annular space area is provided with the regeneration gas outlet being connected with the annular space area on the side wall of the spouted bed regenerator.
2. separator as described in claim 1, which is characterized in that it is described three rotation shell include collection chamber and be located at the collection The dust storage chamber of gas chamber lower part, and it is located at the three rotations intracorporal gas inlet pipe of shell, gas, which is provided with, on the collection chamber goes out Mouthful, particle outlet is provided on the dust storage chamber;
The cyclone separator includes: center exhaust pipe, cylinder, cone, ash bucket, dipleg from top to bottom, wherein the central row The upper end opening of tracheae is connected with the collection chamber, is provided on the barrel of the cylinder and is connected with the gas inlet pipe Gas access;Wherein, the lower ending opening of the dipleg is connected with the dust storage chamber;
The moving bed successively includes: feed bin, the area Liao Feng, cross-flow area, moving bed dipleg and inclined tube to be generated from top to bottom.
3. separator as claimed in claim 2, which is characterized in that the wall surface in the cross-flow area uses the netted knot of Johnson Structure, the cable gap of the reticular structure is between 0.25 millimeter to 0.75 millimeter.
4. separator as claimed in claim 2, which is characterized in that the number of the separated structure monomer is 3 to 20, more A separated structure monomer is centrosymmetric and is circumferentially uniformly distributed using the gas inlet pipe as axis.
5. separator as claimed in claim 4, which is characterized in that the cyclone separator is using diameter less than 1.5 meters Stream reversible type structure is cut, the gas access being arranged on the cylinder is scroll casing type gas access.
6. separator as claimed in claim 5, which is characterized in that the sleeve is the cylindrical tube of lower ending opening, institute The superficial gas velocity for stating annular space area is equal with the superficial gas velocity in sleeve.
7. separator as claimed in claim 6, which is characterized in that the riser includes pre lift zone and mentions from bottom to top Riser section, the caliber of the pre lift zone are greater than the caliber for promoting pipeline section, be provided on the pre lift zone with it is described to The bottom opening that raw inclined tube is connected;The upper end outlet for promoting pipeline section is located in the spouted bed regenerator and is spaced predetermined Distance is located at the lower end of the sleeve;
The riser is located in the three rotations shell or the riser is located at outside the three rotations shell.
8. separator as claimed in claim 7, which is characterized in that the annular space between the promotion pipeline section and the feed bin It is additionally provided with air lift endless tube, is provided at least one injection hole and multiple stomatas on the air lift endless tube.
9. separator as claimed in claim 8, which is characterized in that the superficial gas velocity in section is institute where the air lift endless tube 0.5~0.8 times for stating moving bed bed particle minimum fluidizing velocity;The diameter of the air lift endless tube is the promotion pipeline section and institute The average value of spouted bed regenerator diameter is stated, the distance of the air lift endless tube to the upper end outlet for promoting pipeline section is 3 times The riser diameter.
10. separator as claimed in claim 9, which is characterized in that in the inclined tube to be generated or the inclined tube to be generated and Position is provided with pre-sifted separation structure downstream.
CN201820588988.1U 2018-04-24 2018-04-24 Separator Active CN208244386U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820588988.1U CN208244386U (en) 2018-04-24 2018-04-24 Separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820588988.1U CN208244386U (en) 2018-04-24 2018-04-24 Separator

Publications (1)

Publication Number Publication Date
CN208244386U true CN208244386U (en) 2018-12-18

Family

ID=64637012

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820588988.1U Active CN208244386U (en) 2018-04-24 2018-04-24 Separator

Country Status (1)

Country Link
CN (1) CN208244386U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108392929A (en) * 2018-04-24 2018-08-14 中国石油大学(北京) Separator
CN112156900A (en) * 2020-08-21 2021-01-01 浙江百能科技有限公司 Anti-sticking anti-blocking array type high-temperature multi-pipe cyclone dust removal device
CN115180744A (en) * 2022-08-11 2022-10-14 华东理工大学 Cross-flow nanofiltration microchannel separator and application thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108392929A (en) * 2018-04-24 2018-08-14 中国石油大学(北京) Separator
CN108392929B (en) * 2018-04-24 2023-12-15 中国石油大学(北京) separation device
CN112156900A (en) * 2020-08-21 2021-01-01 浙江百能科技有限公司 Anti-sticking anti-blocking array type high-temperature multi-pipe cyclone dust removal device
CN115180744A (en) * 2022-08-11 2022-10-14 华东理工大学 Cross-flow nanofiltration microchannel separator and application thereof
CN115180744B (en) * 2022-08-11 2023-08-01 华东理工大学 Cross-flow nanofiltration microchannel separator and application thereof

Similar Documents

Publication Publication Date Title
CN108392929B (en) separation device
CN208244386U (en) Separator
CN106621583B (en) A kind of gas dry cleaning cyclone adsorbing Coupling device
CN106269508B (en) A kind of annular fluidized bed separator of granulate mixture and its gas solid reactor system of participation
CN103055627A (en) Straight-flow type pre-separating device for high temperature gas filtration and filter of device
CN204874405U (en) Biological oily preparation system
CN209901527U (en) Cyclone filtering combined pyrolysis gas dust removal device capable of adjusting flow velocity
CN113680145B (en) Circulating gas purification device and purification method thereof
CN202983406U (en) Pre-separating device used for high-temperature gas filter and filter thereof
CN204148014U (en) A kind of large flux high temperature dusty gas cyclone separator with pressure
CN117180902A (en) Reverse rotational flow type particle bed flue gas purification system and purification method thereof
CN103041651B (en) Pre-separation device for high temperature gas filter and filter adopting same
CN2568308Y (en) Riser type No.3 stage cyclone separator
CN109107786B (en) High-temperature belt-pressure high-efficiency cyclone separator
CN101125858B (en) Method for directly reclaiming catalyst of organic silicon monomer fluidized bed reactor and device thereof
CN110899008B (en) Cyclone filtering combined pyrolysis gas dust removal device and method capable of adjusting flow velocity
CN101139353A (en) Fluidized bed reactor for homogeneous direct return organic silicon monomer synthesis
CN204220315U (en) A kind of cyclone separator
CN106914192B (en) Integrated circulating fluidized bed equipment
CN103205286A (en) Crude gas dust remover and dust removing method
CN208357060U (en) A kind of spiral case spiral-flow type fine particle flash baking exclusion device
CN202638149U (en) Vortex generator and dust collector
WO2022057853A1 (en) Dust removal filler, dirt accumulation tray, and gas purification device
CN204208538U (en) A kind of fluidized-bed reactor and device filter fluidized bed reaction outward
CN201524510U (en) Combined type filtering separator

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant