CN208184018U - A kind of prefabricated reinforced concrete composite thermo-insulating wall board being connect using steel bar girder with insulating layer - Google Patents
A kind of prefabricated reinforced concrete composite thermo-insulating wall board being connect using steel bar girder with insulating layer Download PDFInfo
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Abstract
本实用新型公开了一种利用钢筋桁架与保温层连接的预制钢筋混凝土复合保温墙板,包括自内向外依次设置的带有钢筋桁架的预制钢筋混凝土墙板、保温层和装饰层,预制钢筋混凝土墙板的朝向保温层的一侧表面上固定钢筋桁架,保温层为保温材料经加热预发后与钢筋桁架紧密连接在一起,预制钢筋混凝土墙板在水平方向上的两个端面分别设有矩形凹槽和矩形凸头构成的企口;垂直方向上的两个端面靠近保温层的一侧分别设有矩形凹槽和矩形凸头构成的企口,矩形凹槽和矩形凸头相契合,上下、左右相邻复合保温墙板的接缝处通过企口连接。本实用新型通过钢筋桁架实现预制钢筋混凝土墙板与保温层连接方式不但可靠,而且可以有效减少预制钢筋混凝土墙板的厚度。
The utility model discloses a prefabricated reinforced concrete composite thermal insulation wall panel connected with a steel bar truss and a thermal insulation layer, which comprises a prefabricated reinforced concrete wall panel with a steel bar truss, a thermal insulation layer and a decorative layer arranged sequentially from the inside to the outside, and the prefabricated reinforced concrete Steel trusses are fixed on the surface of the wall panel facing the insulation layer. The insulation layer is heated and pre-heated and then tightly connected with the steel truss. The two ends of the prefabricated reinforced concrete wall panels in the horizontal direction are respectively provided with rectangular The groove and the rectangular protruding head constitute the tongue and groove; the two end faces in the vertical direction are respectively provided with a rectangular groove and a rectangular protruding groove on the side close to the insulation layer. The rectangular groove and the rectangular protruding head fit together. 1. The joints of the left and right adjacent composite thermal insulation wall panels are connected by tongue and groove. The utility model realizes the connection mode between the prefabricated reinforced concrete wall panel and the thermal insulation layer through the steel bar truss not only reliably, but also can effectively reduce the thickness of the prefabricated reinforced concrete wall panel.
Description
技术领域technical field
本实用新型涉及一种钢筋混凝土复合墙板,特别是涉及一种利用钢筋桁架与保温层连接的预制钢筋混凝土复合保温墙板。The utility model relates to a reinforced concrete composite wallboard, in particular to a prefabricated reinforced concrete composite thermal insulation wallboard connected with a steel bar truss and a thermal insulation layer.
背景技术Background technique
作为装配式建筑的预制装配式外墙板,除了具有围护功能之外,还应具有一定的强度、刚度和保温性能。目前通常使用是一种中间带有保温层的夹芯装配式外墙板,这种保温外墙板由于保温层两侧均为预制钢筋混凝土墙板,导致外墙板的总厚度比较厚、自重大,这对吊装的技术和设备的要求比较高,另外,两侧的预制钢筋混凝土墙板,通过连接件穿过保温层进行连接,这对连接件的本身的强度、刚度及连接性能要求很高。As a prefabricated exterior wall panel of a prefabricated building, in addition to its enclosure function, it should also have certain strength, rigidity and thermal insulation properties. At present, a sandwich-assembled exterior wall panel with an insulation layer in the middle is usually used. Since both sides of the insulation layer are prefabricated reinforced concrete wall panels, the total thickness of the exterior wall panel is relatively thick. Significant, this requires relatively high hoisting technology and equipment. In addition, the prefabricated reinforced concrete wall panels on both sides are connected through the insulation layer through the connecting piece, which has great requirements on the strength, stiffness and connection performance of the connecting piece itself. high.
中国专利《预制钢筋混凝土复合保温外墙板及其制作和安装方法》(申请号:Chinese Patent "Prefabricated Reinforced Concrete Composite Thermal Insulation Exterior Wall Panel and Its Manufacturing and Installation Method" (Application No.:
201611206129.3)提供的复合保温墙板,其由保温板和设置在保温板上预制钢筋混凝土墙板两部分组成。其中,所述的保温板朝向所述预制钢筋混凝土墙板的侧面上设置多个安装凸块,预制钢筋混凝土墙板上设置与所述的安装凸块相匹配的安装凹槽,最终通过保温层上的凸块嵌入预制钢筋混凝土凹槽实现连接。这种连接方式虽然比较简单,但是两者之间的连接性能较弱,一方面由于保温层凸块的嵌入,加大了钢筋混凝土墙板的厚度和自重,另一方面,复合保温墙板没有考虑相邻两块墙板接缝处的防水问题。201611206129.3) provides a composite thermal insulation wall panel, which consists of a thermal insulation panel and a prefabricated reinforced concrete wall panel arranged on the thermal insulation panel. Wherein, a plurality of installation bumps are arranged on the side of the insulation board facing the prefabricated reinforced concrete wallboard, and installation grooves matching the installation bumps are arranged on the prefabricated reinforced concrete wallboard, and finally through the insulation layer The bumps on the top are embedded in the prefabricated reinforced concrete grooves to realize the connection. Although this connection method is relatively simple, the connection performance between the two is weak. On the one hand, due to the embedding of the insulation layer bumps, the thickness and self-weight of the reinforced concrete wallboard are increased. On the other hand, the composite insulation wallboard has no Consider the waterproof problem at the joint of two adjacent wall panels.
综上可知,本领域还几个方面需要完善和改进的地方:1、如何加强保温层和预制钢筋混凝土墙板之间的连接;2、如何更好的处理装配式保温墙板接缝处的防水性能;3、在保证复合墙板强度和刚度的同时,如何减少钢筋混凝土板的厚度,减轻自重。In summary, there are still several aspects in this field that need to be perfected and improved: 1. How to strengthen the connection between the insulation layer and the prefabricated reinforced concrete wall panel; 2. How to better deal with the joints of the assembled thermal insulation wall panel Waterproof performance; 3. How to reduce the thickness of the reinforced concrete slab and reduce its own weight while ensuring the strength and rigidity of the composite wall panel.
发明内容Contents of the invention
本实用新型的目的在于提供一种利用钢筋桁架与保温层连接的预制钢筋混凝土复合保温墙板,保温层通过设置在钢筋混凝土墙板表面的钢筋桁架实现与预制装配钢筋混凝土墙板之间连接,这种连接方式不但可靠,更可以减少预制钢筋混凝土墙板的厚度;同时墙板的端部设置有企口缝,可以大大提高相邻两块墙板接缝处的防水性能;此外墙板的外侧设有装饰层,可以使外墙板一次性拼装成型,简化了施工工艺,避免了工人的高空作业。The purpose of this utility model is to provide a prefabricated reinforced concrete composite thermal insulation wall panel connected by steel bar truss and insulation layer. The insulation layer is connected with the prefabricated reinforced concrete wall panel through the steel bar truss arranged on the surface of the reinforced concrete wall panel. This connection method is not only reliable, but also can reduce the thickness of the prefabricated reinforced concrete wall panels; at the same time, the ends of the wall panels are provided with grooved joints, which can greatly improve the waterproof performance of the joints between two adjacent wall panels; There is a decorative layer on the outside, which can make the outer wall panels assembled and formed at one time, which simplifies the construction process and avoids the workers' high-altitude operations.
为实现上述发明目的,本实用新型采用如下技术方案:In order to realize the above-mentioned purpose of the invention, the utility model adopts the following technical solutions:
一种利用钢筋桁架与保温层连接的预制钢筋混凝土复合保温墙板,包括自内向外依次设置的预制钢筋混凝土墙板、保温层和装饰层,预制钢筋混凝土墙板的朝向保温层的一侧表面上固定有钢筋桁架,所述保温层为保温材料经加热预发后与钢筋桁架紧密连接在一起,保温层完全包裹住钢筋桁架;所述装饰层设置在保温层的上方,具有防水和装饰的功能;A prefabricated reinforced concrete composite thermal insulation wall panel connected by a steel truss to the thermal insulation layer, including prefabricated reinforced concrete wall panels, thermal insulation layers and decorative layers arranged sequentially from the inside to the outside, and the side surface of the prefabricated reinforced concrete wall panel facing the thermal insulation layer The steel truss is fixed on the top, and the insulation layer is tightly connected with the steel truss after heating and pre-heating, and the insulation layer completely wraps the steel truss; the decoration layer is set above the insulation layer, which has waterproof and decorative Function;
所述预制钢筋混凝土墙板在水平方向上左右两个端面上分别设有矩形凹槽和突出的矩形凸头构成的企口;所述预制钢筋混凝土墙板在垂直方向上的上下两个端面靠近保温层的一侧分别设有矩形凹槽和突出的矩形凸头构成的企口;The prefabricated reinforced concrete wall panels are respectively provided with rectangular grooves and protruding rectangular protrusions on the left and right end surfaces in the horizontal direction; the upper and lower end surfaces of the prefabricated reinforced concrete wall panels in the vertical direction are close to One side of the insulation layer is respectively provided with a groove formed by a rectangular groove and a protruding rectangular protrusion;
所述矩形凹槽和突出的矩形凸头尺寸相契合,上下和左右相邻两块复合保温墙板的接缝处都是通过所述企口连接。The size of the rectangular groove matches the protruding rectangular protrusion, and the joints between the upper and lower and left and right adjacent composite thermal insulation wall panels are connected by the tongue and groove.
进一步地,所述企口连接如下:在水平方向上,所述复合保温墙板的一端突出的矩形凸头插入相邻块所述复合保温墙板端面设置的矩形凹槽里;在垂直方向上,下面一块所述复合保温墙板上部的矩形凸头插入相邻上面一块所述复合保温墙板下端的矩形凹槽内。Further, the tongue-and-groove connection is as follows: in the horizontal direction, the protruding rectangular protrusion at one end of the composite thermal insulation wallboard is inserted into the rectangular groove provided on the end surface of the composite thermal insulation wallboard in the adjacent block; in the vertical direction , the rectangular protrusion on the upper part of the composite thermal insulation wallboard is inserted into the rectangular groove adjacent to the lower end of the upper composite thermal insulation wallboard.
进一步地,所述钢筋桁架设置在预制钢筋混凝土墙板一起现浇,从而固定在预制钢筋混凝土墙板中;钢筋桁架的材质为浸塑钢筋。Further, the steel bar truss is set on the prefabricated reinforced concrete wall panel and cast in-situ together, so as to be fixed in the prefabricated reinforced concrete wall panel; the material of the steel bar truss is plastic-impregnated steel bar.
进一步地,多块所述复合保温墙板的组装过程中,在所述矩形凹槽内设有密封油膏。Further, during the assembly process of multiple composite thermal insulation wallboards, sealing ointment is provided in the rectangular grooves.
进一步地,所述钢筋桁架的高度不高于40mm;相邻钢筋桁架等距设置,上下相邻两个钢筋桁架的中心距离设为500mm。Further, the height of the steel trusses is not higher than 40mm; the adjacent steel trusses are equidistantly arranged, and the distance between the centers of two adjacent steel trusses is set at 500mm.
进一步地,所述保温层的材料为聚苯乙烯珠粒;保温层的有效厚度不小于50mm。Further, the material of the insulation layer is polystyrene beads; the effective thickness of the insulation layer is not less than 50mm.
进一步地,所述装饰层的厚度控制在10~20mm。Further, the thickness of the decoration layer is controlled at 10-20 mm.
本实用新型中,保温层通过钢筋桁架相连接的预制钢筋混凝土复合保温墙板,在不需要特殊连接件的同时,有效地提高了保温层和预制钢筋混凝土墙板之间的连接,减少了预制钢筋混凝土墙板的厚度,减轻了自重,降低了对吊装的技术和设备的要求;与此同时钢筋桁架在保温层里起到骨架作用,增强了保温层的强度和刚度,降低了保温层变形和出现裂缝的可能性;此外,相邻两块复合墙板接缝处采用企口连接,可以更好地阻止雨水的渗入,提高了防水性能;此外,根据工程实际需要在复合墙板外侧设有集防水和装饰于一体的装饰层,简化了安装工艺,避免了工人的高空作业的难度。基于上述优势,本实用新型具有显著的经济效益。In the utility model, the prefabricated reinforced concrete composite thermal insulation wall panel whose thermal insulation layer is connected by the steel bar truss effectively improves the connection between the thermal insulation layer and the prefabricated reinforced concrete wall panel while not requiring special connectors, reducing the prefabricated The thickness of the reinforced concrete wall panel reduces the self-weight and reduces the requirements for hoisting technology and equipment; at the same time, the steel truss plays a role as a skeleton in the insulation layer, which enhances the strength and rigidity of the insulation layer and reduces the deformation of the insulation layer and the possibility of cracks; in addition, the joints of two adjacent composite wall panels are connected by tongue and groove, which can better prevent the infiltration of rainwater and improve the waterproof performance; in addition, according to the actual needs of the project, a There is a decorative layer integrating waterproofing and decoration, which simplifies the installation process and avoids the difficulty of workers working at heights. Based on the above advantages, the utility model has remarkable economic benefits.
附图说明Description of drawings
图1为预制钢筋混凝土墙板的示意图;Fig. 1 is the schematic diagram of prefabricated reinforced concrete wall panel;
图2为本实用新型的复合保温墙板的示意图;Fig. 2 is the schematic diagram of composite thermal insulation wallboard of the present utility model;
图3本实用新型的复合保温墙板的结构组成示意图;Fig. 3 is a schematic diagram of the structural composition of the composite thermal insulation wallboard of the present utility model;
图4本实用新型的复合保温墙板上下拼装局部示意图;Fig. 4 partial schematic diagram of assembling up and down the composite thermal insulation wallboard of the present utility model;
其中,1-预制钢筋混凝土墙板,2-聚苯乙烯保温层,3-装饰层,4-复合保温墙板,5-钢筋桁架,6-垂直方向底部凹槽,7-垂直方向顶部矩形凸头,8-水平方向端面矩形凸头,9-水平方向端面矩形凹槽,10-密封油膏。Among them, 1-prefabricated reinforced concrete wall panel, 2-polystyrene insulation layer, 3-decorative layer, 4-composite insulation wall panel, 5-reinforced truss, 6-bottom groove in vertical direction, 7-rectangular convex top in vertical direction Head, 8-horizontal direction end face rectangular convex head, 9-horizontal direction end face rectangular groove, 10-sealing ointment.
具体实施方式Detailed ways
下面通过具体实施例对本本实用新型所述的技术方案给予进一步详细的说明,但有必要指出以下实施例只用于对发明内容的描述,并不构成对本本实用新型保护范围的限制。The technical scheme described in the utility model is described in further detail below through specific examples, but it is necessary to point out that the following examples are only used to describe the content of the invention, and do not constitute limitations to the protection scope of the utility model.
如图1-3所示,本实施例的钢筋桁架与保温层连接的预制混凝土复合保温墙板,自内向外依次由预制钢筋混凝土墙板1、保温层2和装饰层3三个部分组成;As shown in Figures 1-3, the prefabricated concrete composite thermal insulation wall panel connected by the steel bar truss and the thermal insulation layer of this embodiment is composed of three parts: prefabricated reinforced concrete wall panel 1, thermal insulation layer 2 and decorative layer 3 from the inside to the outside;
其中,预制钢筋混凝土墙板1的朝向保温层2的一侧表面上设有等距的钢筋桁架5,钢筋桁架5固定于预制钢筋混凝土墙板1一起现浇,固定于预制钢筋混凝土墙板1中,钢筋桁架5的材质采用浸塑钢筋,防止保温层2内渗水引起钢筋桁架5的锈蚀。钢筋桁架5的高度不高于40mm,上下相邻两个钢筋桁架5的中心距离为500mm。Among them, equidistant steel bar trusses 5 are arranged on the surface of the side of the prefabricated reinforced concrete wall panel 1 facing the insulation layer 2, and the steel bar trusses 5 are fixed to the prefabricated reinforced concrete wall panel 1 and cast in-situ together, and fixed to the prefabricated reinforced concrete wall panel 1 Among them, the steel bar truss 5 is made of plastic-impregnated steel bars to prevent corrosion of the steel bar truss 5 caused by water seepage in the insulation layer 2 . The height of the steel truss 5 is not higher than 40mm, and the distance between the centers of two adjacent steel trusses 5 is 500mm.
在预制钢筋混凝土墙板1水平方向的左右相对的两个端面上分别设有突出的矩形凸头和矩形凹槽(即水平方向端面矩形凸头8和水平方向端面矩形凹槽9)构成的企口,在预制钢筋混凝土墙板1垂直方向的上下相对的两个端面靠近保温层的一侧分别设有突出的矩形凸头和矩形凹槽(即垂直方向底部凹槽6和垂直方向顶部矩形凸头7)构成的企口。矩形凹槽和突出的矩形凸头尺寸相契合。Protruding rectangular protrusions and rectangular grooves (that is, rectangular protrusions 8 on the end faces in the horizontal direction and rectangular grooves 9 in the end face in the horizontal direction) are respectively provided on the two opposite end faces of the prefabricated reinforced concrete wall panel 1 in the horizontal direction. At the upper and lower opposite ends of the prefabricated reinforced concrete wall panel 1 in the vertical direction, there are respectively protruding rectangular protrusions and rectangular grooves (that is, the bottom groove 6 in the vertical direction and the rectangular protrusion on the top in the vertical direction) 7) The tongue and groove formed by the head. The rectangular groove and the protruding rectangular boss are sized to match.
中间的保温层2为聚苯乙烯珠粒经加热预发后与预制钢筋混凝土墙板1一侧表面上的钢筋桁架5紧密的连接在一起,具体为:待预制钢筋混凝土墙板1浇注成型并养护达到要求后,在预制钢筋混凝土墙板1有钢筋桁架5的一层利用侧模采用聚苯乙烯珠保温材料粒经加热预发成型,使保温材料完全包住钢筋桁架5,并保证保温层2的有效厚度不小于50mm。The insulation layer 2 in the middle is made of polystyrene beads which are pre-heated and tightly connected with the steel trusses 5 on one side of the prefabricated reinforced concrete wall panel 1, specifically: the prefabricated reinforced concrete wall panel 1 is poured and formed After the maintenance meets the requirements, on the first layer of the prefabricated reinforced concrete wall panel 1 with the steel truss 5, the polystyrene bead insulation material grains are used for heating and pre-forming, so that the insulation material completely covers the steel truss 5, and the insulation layer is ensured. 2 The effective thickness is not less than 50mm.
等到保温层2制作完成并成型后,在保温层2的上方设置一层具有防水和装饰的装饰层3,装饰层3的厚度控制在10~20mm。After the insulation layer 2 is finished and formed, a waterproof and decorative decorative layer 3 is arranged above the insulation layer 2, and the thickness of the decorative layer 3 is controlled at 10-20mm.
在复合墙板拼装过程中,在水平方向保证一块复合保温墙板4的一端突出的矩形凸头插入相邻一块复合保温墙板4端面设置的凹槽里;在垂直方面保证下面一块复合保温墙板4上部矩形凸头插入相邻上面一块复合保温墙板4下端的凹槽内,这样无论是水平方向还是垂直方向,相邻两块复合保温墙板4的接缝处都是通过企口连接,可以有效的阻止雨水的渗入,提高了复合保温墙板4的防水性能。During the assembly process of the composite wallboard, ensure that the protruding rectangular protrusion at one end of a composite thermal insulation wallboard 4 is inserted into the groove provided on the end face of the adjacent composite thermal insulation wallboard 4 in the horizontal direction; ensure that the lower composite thermal insulation wall is vertically The rectangular protrusion on the upper part of the board 4 is inserted into the groove at the lower end of the adjacent upper composite thermal insulation wall panel 4, so that no matter in the horizontal direction or the vertical direction, the joints of the adjacent two composite thermal insulation wall panels 4 are connected by tongue and groove , can effectively prevent the infiltration of rainwater, and improve the waterproof performance of the composite thermal insulation wallboard 4 .
由于复合保温墙板4上下两端设置的矩形凸头和凹槽位于预制钢筋混凝土墙板1的端面的边缘,考虑到防水效果,故在凹槽内填入密封油膏10(如图4所示)。Because the rectangular protrusions and the grooves arranged at the upper and lower ends of the composite thermal insulation wallboard 4 are located at the edge of the end face of the prefabricated reinforced concrete wallboard 1, considering the waterproof effect, the sealing ointment 10 (as shown in Figure 4) is filled in the groove. Show).
本实施例的这种通过钢筋桁架与保温层连接的预制钢筋混凝土复合保温墙板,一方面在不需要特殊连接件的同时,很大程度上增大了保温层2与预制钢筋混凝土墙板1的咬合力,有效的提高了保温层2和预制钢筋混凝土墙板1之间的连接性能;另一方面由于钢筋桁架5在保温层2起到骨架作用,可以一定程度上提高保温层2的强度和刚度,减少了保温层2的变形和开裂的可能性;同时由于钢筋桁架5作为保温层2与预制钢筋混凝土墙板1之间连接构件,一定程度上减少了预制钢筋混凝土墙板1的厚度,减轻了自重,降低了对吊装的技术和设备的要求。在复合保温墙板4拼装中,相邻两块复合保温墙板4的接缝处采用企口连接,可以更好的阻止雨水的渗入,提高了装配式外墙体的防水功能;此外,复合保温墙板4的外侧设有集防水和装饰于一体的装饰层3,在避免了工人的高空作业的难度的同时,简化了施工工序,方便操作。The prefabricated reinforced concrete composite thermal insulation wall panel connected with the thermal insulation layer by the reinforced truss of this embodiment, on the one hand, does not require special connectors, and at the same time increases the thermal insulation layer 2 and the prefabricated reinforced concrete wall panel 1 to a large extent. The occlusal force effectively improves the connection performance between the insulation layer 2 and the prefabricated reinforced concrete wall panel 1; on the other hand, since the steel truss 5 plays a skeleton role in the insulation layer 2, the strength of the insulation layer 2 can be improved to a certain extent and rigidity, reducing the possibility of deformation and cracking of the insulation layer 2; at the same time, since the steel truss 5 is used as the connecting member between the insulation layer 2 and the prefabricated reinforced concrete wall panel 1, the thickness of the prefabricated reinforced concrete wall panel 1 is reduced to a certain extent , reduce the dead weight, and reduce the requirements for hoisting technology and equipment. In the assembly of composite thermal insulation wall panels 4, the joints of two adjacent composite thermal insulation wall panels 4 are connected by tongue and groove, which can better prevent the infiltration of rainwater and improve the waterproof function of the assembled external wall; in addition, composite The outer side of the thermal insulation wallboard 4 is provided with a decorative layer 3 integrating waterproofing and decoration, which simplifies the construction process and facilitates operation while avoiding the difficulty of workers working at heights.
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