CN208113241U - A kind of driving delamination helix hack subsoiler certainly - Google Patents
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- 238000007599 discharging Methods 0.000 claims description 10
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
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Abstract
本实用新型提供一种自驱动分层螺旋碎土深松机及方法,包括:机架、自驱动螺旋深松碎土装置;所述的机架用于支撑固定其他装置,并与拖拉机悬挂系统挂接、牵引,为机具提供牵引力;所述的自驱动螺旋深松碎土装置通过将碎土齿前进方向阻力转变为径向力,自驱动旋转破碎犁底层,代替传统深松作业,实现分层碎土功能,本实用新型采用分层自驱动螺旋碎土方式,通过将耕作阻力转变为碎土齿的螺旋转动,将土层打碎,增加其蓄水保墒能力;针对不同地况大田,设计不同参数规格碎土齿与不同大田相匹配,作业时根据地况更换作业模块,提升作业效果;本实用新型螺旋碎土齿将前进阻力转变为径向驱动力,不额外消耗拖拉机动力,同时耕作部件更加耐磨,增加耕作部件寿命。
The utility model provides a self-driven layered screw subsoil crushing machine and method, comprising: a frame, a self-driven screw subsoil crushing device; the frame is used to support and fix other devices, and is connected with a tractor suspension system Hitching and traction provide traction for the implements; the self-driven screw subsoil crushing device converts the resistance in the forward direction of the crushing teeth into a radial force, and self-drives and rotates the bottom of the plow to replace the traditional subsoiling operation, realizing splitting Layer-by-layer soil crushing function, the utility model adopts the layered self-driven spiral soil crushing method, which breaks the soil layer by transforming the tillage resistance into the spiral rotation of the soil crushing teeth, and increases its water storage and moisture conservation capacity; for different land conditions, Different parameters and specifications of soil crushing teeth are designed to match different fields, and the operation module is replaced according to the ground conditions during operation to improve the operation effect; the utility model of spiral soil crushing teeth converts forward resistance into radial driving force, without additional consumption of tractor power, and can be cultivated at the same time Components are more wear resistant, increasing tillage component life.
Description
技术领域technical field
本实用新型属于农业机械技术领域,涉及一种自驱动螺旋碎土深松机及方法,不额外消耗动力情况下破碎犁底层,提高大田蓄水保墒能力与粮食作物质量与产量。The utility model belongs to the technical field of agricultural machinery, and relates to a self-driven screw subsoil crushing machine and a method, which can crush the bottom layer of a plow without additional power consumption, and improve the water storage and moisture conservation capacity of the field, and the quality and output of food crops.
背景技术Background technique
深松技术是一种重要的农业保护性耕作技术,能够有效打破耕地犁底层,提高土壤蓄水保墒和抗旱防涝能力,现有深松机具多为沿机具前进方向划破犁底层,对犁底层土块的破碎能力较为一般,对于解决土地、水资源缺乏问题仍然是治标不治本;普通深松作业对于大田的蓄水保墒、抗旱防涝能力提升一般,随着我国农业精细化与规模化发展,仅仅依靠传统耕作方式,已无法达到增产与高产目标;Subsoiling technology is an important agricultural conservation tillage technology, which can effectively break the plow bottom layer of cultivated land, improve soil water storage and moisture conservation, and drought and waterlogging prevention capabilities. The crushing ability of the underlying soil clods is relatively general, and it is still a temporary solution to the problem of lack of land and water resources; ordinary subsoiling operations can only generally improve the ability of water storage and moisture conservation, drought resistance and flood prevention in the field. With the refinement and scale of agriculture in my country Development, only relying on traditional farming methods, can no longer achieve the goal of increasing production and high yield;
另一方面,近些年出现粉垄机械,它在深松碎土作业时,螺旋钻杆与机具前进方向垂直,将土壤在其螺旋钻头中精细研磨,提高了土壤中空气相含量,细化耕作层土壤的同时将犁底层打碎,对于粮食作物增产明显;但其耕作作业时,钻头与机具前进方向垂直,作业速度无法提高,其作业效率低,同时粉垄机械质量、体积大,对土壤的压实现象严重;On the other hand, in recent years, Fenlong machinery has appeared. When it is performing deep loosening and crushing operations, the auger rod is perpendicular to the forward direction of the machine tool, and the soil is finely ground in its auger bit, which increases the air phase content in the soil and refines the soil. Breaking the bottom of the plow while plowing the soil layer can significantly increase the yield of food crops; however, during plowing operations, the drill bit is perpendicular to the forward direction of the machine tool, so the operating speed cannot be increased, and the operating efficiency is low. Soil compaction is serious;
综上,针对现有深松机具效果不理想、作业效率低下、所需能耗高等问题,迫切需要发明一种自驱动主动式螺旋分层碎土深松机及作业方法,提高传统深松机具作业质量、降低作业能耗并提高深松破碎作业效率,对于解决土地、水资源短缺与大田粮食作物增产、高产、稳产问题具有重要意义。In summary, in view of the problems of unsatisfactory effect, low operating efficiency, and high energy consumption of existing subsoilers, it is urgent to invent a self-driven active spiral layered soil subsoiler and its operating method to improve the performance of traditional subsoilers. Operation quality, reducing energy consumption and improving the efficiency of subsoiling and crushing operations are of great significance for solving the problems of land and water shortages and increasing, high and stable production of grain crops.
经对现有技术的文献检索发现,中国发明专利“一种深耕粉垄一体机”专利申请号201610543166.7,一种深耕粉垄装置,其作业时结合深松、粉垄、碎草一体,但其作业过程仍与粉垄机械相似,工作过程中所受阻力大,造价昂贵,并不适合现有国情下推广使用。中国发明专利“一种立式刀轴深耕机”专利申请号 201611030705.3采用立式刀轴式深松作业,与普通旋耕机械结构相似,仅将刀轴结构旋转作为深松机械,其作业时机械结构承受较大前进阻力与旋转阻力扭矩,工作效率低,易损坏。After searching the literature of the prior art, it was found that the Chinese invention patent "A kind of machine for deep plowing and powder ridges" patent application number 201610543166.7 is a deep plowing device for powder ridges. The operation process is still similar to that of Fenlong machinery, and the resistance encountered in the work process is large, and the cost is expensive, so it is not suitable for popularization and use under the current national conditions. Chinese invention patent "a vertical cutter shaft deep plowing machine" patent application number 201611030705.3 adopts vertical cutter shaft type subsoiling operation, which is similar to the structure of ordinary rotary tillage machinery. Only the cutter shaft structure is rotated as a subsoiling machine. The structure bears large forward resistance and rotation resistance torque, low working efficiency and easy damage.
实用新型内容Utility model content
为了克服以上技术不足,本实用新型提供一种分层自驱动螺旋碎土深松机及方法,不额外消耗动力情况下破碎犁底层、节约能耗;同时对耕作层与犁底层分别破碎疏松而不破坏其垂直结构,提高土壤保墒、保水、保肥的能力。In order to overcome the above technical deficiencies, the utility model provides a layered self-driven screw crushing subsoiler and method, which can crush the plow bottom layer without additional power consumption and save energy consumption; at the same time, the plow layer and the plow bottom layer are broken and loosened It does not destroy its vertical structure, and improves the ability of soil moisture retention, water retention and fertilizer retention.
本实用新型采用的具体技术方案如下:一种分层自驱动螺旋碎土深松机。包括:机架、自驱动螺旋深松碎土装置。所述的机架用于支撑固定其他装置,并与拖拉机悬挂系统挂接、牵引,为机具提供牵引力;所述的自驱动螺旋深松碎土装置通过将碎土齿前进方向阻力转变为径向力,自驱动旋转破碎犁底层,代替传统深松作业,实现分层碎土功能。The specific technical scheme adopted by the utility model is as follows: a layered self-driving screw subsoil subsoiler. Including: frame, self-driven screw subsoil breaker. The frame is used to support and fix other devices, and is hooked and pulled with the tractor suspension system to provide traction for the implement; Power, self-driven rotary crushing plow bottom layer, instead of traditional subsoiling operations, to achieve layered crushing function.
所述的机架由相互连接固定的方形管、悬挂装置构成,用于安装、固定其它装置,并与拖拉机的悬挂系统相挂接,对机具进行牵引、动力输入。The frame is composed of mutually connected and fixed square pipes and suspension devices, and is used for installing and fixing other devices, and is connected with the suspension system of the tractor to carry out traction and power input to the implements.
所述的自驱动螺旋深松碎土装置由耕作深度控制装置、自驱动分层螺旋碎土齿组构成。所述的耕作深度控制装置由地轮、旋转手柄、升降器构成,旋转手柄设在升降器上端,升降器下端设有地轮,安装于机架的两侧。使用旋转手柄通过升降器控制地轮的高度,使深松机达到合适的作业高度。The self-driven screw deep loosening and crushing device is composed of a tillage depth control device and a self-driven layered spiral crushing tooth set. The tillage depth control device is composed of a ground wheel, a rotary handle, and a lifter. The rotary handle is arranged at the upper end of the lifter, and the lower end of the lifter is provided with a ground wheel, which is installed on both sides of the frame. Use the rotary handle to control the height of the ground wheel through the lifter, so that the subsoiler can reach a suitable working height.
所述的自驱动分层螺旋碎土齿组包括上、下自驱动螺旋碎土齿总成构成;其中上自驱动螺旋碎土齿总成安装于碎土齿柄中部,具体位置位于耕作层,下自驱动螺旋碎土齿总成位于碎土齿柄下部,具体位置位于犁底层;所述的自驱动螺旋碎土齿总成包括大升角螺旋碎土齿、排土锥和旋转固定装置构成:所述的大升角螺旋碎土齿位于排土锥前部,固连于排土锥端面圆柱,所述的排土锥位于碎土齿中间位置,将碎土齿打碎土块快速排除,并利于对较大土块的进一步破碎,减小机具前进阻力;所述的旋转固定装置位于排土锥末端,与碎土齿柄相连,可做相对旋转运动;机具在前进耕作时,耕作时前进阻力在大升角螺旋碎土齿作用下转变为碎土齿的径向旋转,将土壤打破,在沿机具前进方向,右侧碎土齿总成旋转方向为逆时针,左侧旋转方向为顺时针,有利于破碎土壤的向中间苗带聚拢,增墒效果更优。The self-driven layered spiral soil-breaking teeth group includes upper and lower self-driving spiral soil-breaking tooth assemblies; wherein the upper self-driving spiral soil-breaking tooth assembly is installed in the middle of the soil-breaking tooth handle, and the specific position is located in the tillage layer. The lower self-driven spiral soil crushing tooth assembly is located at the lower part of the soil crushing tooth handle, and the specific position is located at the bottom of the plow; the self-driven spiral soil crushing tooth assembly includes a large-angle spiral soil crushing tooth, a soil discharge cone and a rotating fixture. : The high-angle spiral soil-crushing tooth is located at the front of the soil-discharging cone, and is fixedly connected to the cylinder on the end face of the soil-discharging cone. The soil-discharging cone is located in the middle of the soil-crushing tooth, and the soil clods broken by the soil-breaking tooth are quickly removed , and is beneficial to the further crushing of larger soil clods, reducing the forward resistance of the implement; the rotating fixture is located at the end of the soil discharge cone, connected with the tooth handle of the broken soil, and can perform relative rotation; when the implement is advancing tillage, the tillage When the forward resistance is transformed into the radial rotation of the soil crushing tooth under the action of the spiral soil crushing tooth with a large rising angle, the soil is broken. Along the forward direction of the machine tool, the rotation direction of the right soil crushing tooth assembly is counterclockwise, and the left rotation direction It is clockwise, which is conducive to the gathering of the broken soil to the middle seedling belt, and the effect of increasing moisture is better.
所述的碎土齿结构为一组升角为θ的螺旋耐磨钢,同时针对不同地质大田,提供多种螺旋升角θ与轮廓曲线半径R的碎土齿,其中螺旋升角θ与所耕作区域土壤紧实度P、土壤容重ρ、土壤类型参数μ、机具额定前进速度v、碎土齿额定工作深度H,满足关系:The structure of the soil breaking tooth is a set of helical wear-resistant steel with a helix angle θ. At the same time, for different geological fields, various soil breaking teeth with a helix angle θ and a radius R of the contour curve are provided, wherein the helix angle θ is related to the Soil compactness P in the cultivation area, soil bulk density ρ, soil type parameter μ, rated forward speed v of the machine tool, rated working depth H of the soil crushing teeth, satisfy the relationship:
同时轮廓曲线半径R满足:At the same time, the contour curve radius R satisfies:
经试验仿真,此时对于土壤破碎增墒效果更优;According to the test and simulation, the effect of soil crushing and increasing moisture is better at this time;
与现在技术相比,本实用新型所具有的有益效果:Compared with the prior art, the utility model has the beneficial effects:
1、本实用新型采用分层自驱动螺旋碎土方式,通过将耕作阻力转变为碎土齿的螺旋转动,将土层打碎,增加其蓄水保墒能力;1. The utility model adopts the layered self-driven spiral soil crushing method, which breaks the soil layer by transforming the tillage resistance into the spiral rotation of the soil crushing teeth, and increases its water storage and moisture conservation capacity;
2、针对不同地况大田,设计不同参数规格碎土齿与不同大田相匹配,作业时根据地况更换作业模块,提升作业效果;2. For fields with different ground conditions, design different parameters and specifications of soil crushing teeth to match different fields. During operation, replace the operation module according to the ground conditions to improve the operation effect;
3、本实用新型螺旋碎土齿将前进阻力转变为径向驱动力,不额外消耗拖拉机动力,同时耕作部件更加耐磨,增加耕作部件寿命;3. The spiral soil crushing tooth of the utility model transforms the forward resistance into a radial driving force, does not consume extra power of the tractor, and at the same time, the tillage parts are more wear-resistant and increase the life of the tillage parts;
附图说明Description of drawings
图1为一种自驱动分层螺旋碎土深松机的结构图;Fig. 1 is the structural diagram of a kind of self-driven layered spiral broken soil subsoiler;
图2为自驱动螺旋碎土齿总成结构图;Fig. 2 is a structural diagram of the self-driven spiral soil crushing tooth assembly;
图中:1、机架 2、悬挂装置 3、旋转手柄 4、升降器 5、地轮 6、碎土齿柄 7、自驱动螺旋碎土齿总成 8、碎土齿 9、排土锥 10、旋转固定装置In the figure: 1, frame 2, suspension device 3, rotary handle 4, lifter 5, ground wheel 6, soil crushing tooth handle 7, self-driven spiral soil crushing tooth assembly 8, soil crushing tooth 9, soil removal cone 10 , rotating fixture
具体实施方式Detailed ways
下面结合附图对本实用新型专利进行进一步描述。本实用新型提供一种自驱动分层螺旋碎土深松机,如图1所示,所述的机架(1)由相互连接固定的方形管、悬挂装置(2)构成,用于安装、固定其它装置,并与拖拉机的悬挂系统相挂接,对机具进行牵引、动力输入。Below in conjunction with accompanying drawing, the utility model patent is further described. The utility model provides a self-driven layered spiral soil subsoiler, as shown in Figure 1, the frame (1) is composed of square tubes connected and fixed, and a suspension device (2), which is used for installation, Fix other devices, and connect with the suspension system of the tractor, and carry out traction and power input to the implement.
所述的自驱动螺旋深松碎土装置由耕作深度控制装置、自驱动分层螺旋碎土齿组构成。所述的耕作深度控制装置由地轮(5)、旋转手柄(3)、升降器(4) 构成,旋转手柄(3)设在升降器(4)上端,升降器(4)下端设有地轮(5),安装于机架(1)的两侧。使用旋转手柄(3)通过升降器(4)控制地轮(5)的高度,使深松机达到合适的作业高度。The self-driven screw deep loosening and crushing device is composed of a tillage depth control device and a self-driven layered spiral crushing tooth set. The tillage depth control device is composed of a ground wheel (5), a rotary handle (3), and a lifter (4). The rotary handle (3) is located at the upper end of the lifter (4), and the lower end of the lifter (4) is provided with Wheel (5), is installed in the both sides of frame (1). Use the rotating handle (3) to control the height of the ground wheel (5) through the lifter (4), so that the subsoiler can reach a suitable working height.
所述的自驱动分层螺旋碎土齿组包括上、下自驱动螺旋碎土齿总成(7)构成;其中上自驱动螺旋碎土齿总成(7)安装于碎土齿柄(6)中部,具体位置位于耕作层,下自驱动螺旋碎土齿总成(7)位于碎土齿柄(6)下部,具体位置位于犁底层;所述的自驱动螺旋碎土齿总成(7)包括大升角螺旋碎土齿(8)、排土锥(9)和旋转固定装置(10)构成:所述的大升角螺旋碎土齿(8)位于排土锥(9)前部,固连于排土锥(9)端面圆柱,所述的排土锥(9)位于碎土齿(8) 中间位置,将碎土齿(8)打碎土块快速排除,并利于对较大土块的进一步破碎,减小机具前进阻力;所述的旋转固定装置(10)位于排土锥(9)末端,与碎土齿柄(6)相连,可做相对旋转运动;机具在前进耕作时,耕作时前进阻力在大升角螺旋碎土齿(8)作用下转变为碎土齿(8)的径向旋转,将土壤打破,在沿机具前进方向,右侧碎土齿(8)总成旋转方向为逆时针,左侧旋转方向为顺时针,有利于破碎土壤的向中间苗带聚拢,增墒效果更优。The self-driven layered spiral soil-breaking tooth group includes upper and lower self-driving spiral soil-breaking tooth assemblies (7); wherein the upper self-driving spiral soil-breaking tooth assembly (7) is installed on the soil-breaking tooth handle (6 ), the specific position is located in the plowing layer, and the lower self-driven screw soil crushing tooth assembly (7) is located at the lower part of the soil crushing tooth handle (6), and the specific position is located at the bottom of the plow; the self-driven spiral soil crushing tooth assembly (7 ) consists of a large-angle spiral soil-breaking tooth (8), a soil-discharging cone (9) and a rotating fixture (10): the large-raising-angle spiral soil-breaking tooth (8) is located at the front of the soil-discharging cone (9) , fixedly connected to the cylinder on the end face of the soil-discharging cone (9), the soil-discharging cone (9) is located in the middle of the soil-crushing tooth (8), quickly removes the soil clods broken by the soil-breaking tooth (8), and facilitates comparison The further crushing of large soil clods reduces the forward resistance of the machine; the rotating fixture (10) is located at the end of the soil discharge cone (9) and is connected with the tooth handle (6) for relative rotation; the machine is moving forward During tillage, the advancing resistance during tillage is transformed into the radial rotation of the soil-breaking teeth (8) under the action of the helical soil-breaking teeth (8) with a large lift angle, which breaks the soil. ) The rotation direction of the assembly is counterclockwise, and the left rotation direction is clockwise, which is conducive to the gathering of the broken soil to the middle seedling belt, and the effect of increasing moisture is better.
所述的碎土齿(8)结构为一组升角为θ的螺旋耐磨钢,同时针对不同地质大田,提供多种螺旋升角θ与轮廓曲线半径R的碎土齿(8),其中螺旋升角θ与所耕作区域土壤紧实度P、土壤容重ρ、土壤类型参数μ、机具额定前进速度v、碎土齿(8)额定工作深度H,满足关系:The structure of the soil-breaking teeth (8) is a group of helical wear-resistant steels with a helix angle of θ. At the same time, for different geological fields, a variety of soil-breaking teeth (8) with helix angles of θ and contour curve radius R are provided, wherein The relationship between the helix angle θ and the soil compactness P, soil bulk density ρ, soil type parameter μ, rated forward speed v of the machine tool, and rated working depth H of the soil-breaking tooth (8) in the cultivated area satisfies the relationship:
同时轮廓曲线半径R满足:At the same time, the contour curve radius R satisfies:
经试验仿真,此时对于土壤破碎增墒效果更优。According to the test and simulation, the effect of soil fragmentation and moisture increase is better at this time.
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